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NovaStar, FM333, Automatic Face Mask Production Line, 3 Layers, 60 pcs/min, 220V (New)

NovaStar, FM333, Automatic Face Mask Production Line, 3 Layers, 60 pcs/min, 220V

Description

  1. Overview
    1. Production line designed to produce 3-layer face masks.
    2. The mask is the most commonly worn cheap and disposable mask, limiting the chance of inhaling large, infectious particles circulating near the face.
    3. Production adopted the 1-to-2 design; one set of mask making station connects two sets of ear loop welding station.
    4. Auto-align three material rolls to be fed into machine: the outer, filter and middle layers.
    5. Automatically fold and make mask pleats, which offer more room when wearing.
    6. Continuously weld both sides of 3 layers of material together by ultrasonic welding rollers, then cut into mask pieces.
    7. Nose-bridge can be integrated into mask with auto feeding, cutting and ultrasonic welding.
    8. Distribute the mask panels to welding stations separately, with two ear loop welding stations working at full speed to reach higher productivity.
    9. Cut ear loop strip and fix to mask by ultrasonic welding automatically.
    10. Collect finished masks from the conveyors.
    11. Optional: stack up finished mask on conveyor as per the designed number then send into packing machine to pack masks automatically.
    12. Layout of automatic pleated face mask production line: available.
  2. Mask Specifications
    1. Mask type: disposable medical mask, general surgery mask.
    2. Specifications: 175 mm x 95 mm.
    3. Speed: 60 pcs/min.
    4. Material: PP nonwoven fiber / meltblown fiber.
    5. Layer quantity: 3 layers.
    6. Processing mode: ultrasonic welding.
    7. Air pressure: 0.6 MPa.
    8. Power: 20 kW.
    9. Voltage: 220 V / 50 Hz.
    10. Area: 5000 mm x 7000 mm x 1800 mm.
    11. Transformer needed: delta wye 45 kVA for 220 V, 3 phase (transformer sold separately – responsibility of purchaser, depending on incoming power at plant).
  3. Main Configuration
    1. Servo motor: Panasonic / Schneider.
    2. Control system: not specified.
    3. Ultrasonic generator: 220 V, 20 kHz, 1.5 kW.
    4. Sensor: Omron / Sick.
    5. Pneumatic component: SMC / Festo.
    6. Belt: Samsung / Bando.
    7. Main structure: assembly with welded steel and aluminum profiles.
    8. Bearing: NSK.
    9. Ball screw: Hiwin.
    10. Safety device: Sick.
  4. Weight and Dimensions
    1. Mask welding machine: package no. 1, each package size 3100 x 920 x 1550 mm, each package weight 1200 kg.
    2. Ear loops welding station: package no. 1, each package size 2400 x 1650 x 1550 mm, each package weight 1480 kg.
    3. Transfer system and stacking system: package no. 1, each package size 2300 x 1200 x 1100 mm, each package weight 1000 kg.
    4. Electric cabinet: package no. 1, each package size 1700 x 1300 x 900 mm, each package weight 190 kg.
    5. Bag packing machine: package no. 2, each package size 1580 x 840 x 1510 mm, each package weight 340 kg.
    6. Bag packing machine: package no. 2, each package size 2540 x 540 x 340 mm, each package weight 80 kg.
  5. Automatic Mask Bagging Machine II – Application
    1. Suitable for automatic bagging operations for various types of masks.
    2. Suitable material such as all kinds of heat-sealing film, PVC, BOPP, OPP, CPP, metalized PET foil, aluminum-plastic foil, paper film, paper plastic and other single-layer or multi-layer heat-sealed degradable material, etc.
  6. Automatic Mask Bagging Machine II – Main Functions and Features
    1. Three-servo motor control system can automatically set the bag length (within 400 mm) to achieve specified length of auto-packing, including empty packing detection, through checking of product origin, automatically identify material position; machine stops when feeding material is not there and starts when product material comes.
    2. Human-machine interactive interface, convenient and fast to set parameters; can store product parameters for various product specifications, allowing choosing parameters according to product spec.
    3. Self-diagnostic function, clear fault and reset in one step.
    4. High-sensitivity photoelectric sensor mark tracking, digitally input seal and cut position, making position more accurate.
    5. Independent PID control of temperature, suitable for various packing material.
    6. Positioning stop function, material not sticking on cutter, no wastage of packing film.
    7. Simple and easy transmission system, reliable and preventative maintenance easily.
    8. All controls performed by program, convenient for features tuning and technology upgrade, fulfilling intelligent operation.
  7. Automatic Mask Bagging Machine II – Specifications
    1. Model: not specified.
    2. Length of packaging bags: 60 mm – 500 mm.
    3. Width of packaging bags: 35 mm – 160 mm.
    4. Product height: 5 mm – 60 mm.
    5. Film length: 90 mm – 400 mm.
    6. Film roll diameter: max. 350 mm, 35 – 160 bags/min (support 1 – 20 pcs/bag).
    7. Packing speed: 35 – 160 bags/min.
    8. Power supply: single phase, 220 V, 50 Hz, 301 kW.
    9. Machine dimensions: 4230 mm x 750 mm x 1075 mm.
    10. Machine weight: 350 kg.
  8. Automatic Mask Bagging Machine II – Main Configuration
    1. Touch screen: Yungkong.
    2. Servo motor: Yungkong.
    3. Servo controller: Yungkong.
    4. Proximity switch: Honeywell.
    5. Photoelectric switch: Oetai.
    6. Temperature control: Keyang.
    7. Solid state relay: Aico.
    8. Switching power supply: Schneider.
  9. Automatic Mask Bagging Machine II – Optional Items
    1. Special sealing method (straight grain).
    2. All stainless steel (host base).
    3. Coder (production date).
    4. Exhaust device.