Spuhl, FTA-120, 40000 Springs per Shift, Fully Automatic

Description

  1. Overview
    1. From the wire coil, the transfer machine produces spring units fully automatically.
    2. The Spuhl FTA-120 operates in a fully automatic cycle.
    3. Forming, knotting at both ends, heat treating, and assembling of the springs with helical wires, cutting and knuckling the helical wires are all performed without any human assistance.
    4. The machine can be constructed as a special version to suit specified requirements.
    5. It can be used for spring units with heavy-gauge wire, low springs (with or without crimped end rings), or for springs with extremely small end ring diameters, for small or large units.
    6. It is suitable for virtually all spring units in the mattress and upholstery industry.
  2. Fully Automatic Operation
    1. On the automatic coiling machine, double conic springs are formed, knotted at both ends, and heat treated.
    2. Springs are transferred to the AM-115 assembly machine with a transfer system, joined together with helical wires to form complete units, and finally ejected.
    3. Top and bottom helical wires are cut without loss of material and knuckled at all four ends at a rate of 90 springs per minute.
    4. Up to 700 spring units (measuring 186 x 86 cm) per shift with one operator serving three machines.
  3. Increased Speed of Production
    1. Up to about 40,000 springs per shift, which corresponds to about 230 units (186 x 86 cm), depending on the size of the springs and the thickness of the wire.
  4. Good Spring Quality
    1. Gentle transfer of the springs by extra light transfer arms.
    2. Adjustable heating to set the correct temperature with electronic supervision.
  5. High Flexibility
    1. Adjustable centering parts for rapid adaptation to different diameters of the spring end rings.
    2. Fast changing to different unit widths with additional left hand knucklers and horizontally adjustable transfer arms.
    3. Digital setting of the control panel allows the desired number of spring units and length to be initiated.
  6. Easy Operation and Maintenance
    1. Easy setting of the machine with microprocessor control system.
    2. Central control panel with visual fault indication.
    3. Multi key shafts.
    4. Central automatic lubrication system.
    5. Optimal access to all parts.
  7. Increased Efficiency
    1. Minimal idle times.
    2. Infinitely adjustable production speed to suit the spring shape and wire quality.
  8. Maximum Safety
    1. Safety and sound proofing housing for operator protection.
    2. Emergency stop button at all important points.
  9. Technical Data at a Glance
    1. Spuhl is the world's leading manufacturer of production machinery for the mattress and furniture industry.
    2. More than 100 years in the trade and the latest, tried technology guarantee the best possible solutions.
    3. Comprehensive spares service and an after sales network spanning the world.