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NovaStar, RL145, Tire Recycling Line, 500 to 3000 kg/h Capacity, Room Temperature Process (New)

NovaStar, RL145, Tire Recycling Line, 500 to 3000 kg/h Capacity, Room Temperature Process

Description

  1. Overview
    1. Waste tire recycling production line designed for fully automatic separation of rubber, steel wire, and fiber materials from car tires, truck tires, and OTR tires.
    2. Operates at room temperature without chemical additives, ensuring no secondary pollution to the environment.
    3. Output ranges from 500 kg/hour to 3000 kg/hour depending on configuration, suitable for small and medium-sized tire recycling projects.
    4. Incorporates a normal temperature crushing method for resource recycling and secondary application.
    5. Capable of tire crushing, steel wire separation, fiber separation, and tire powder making in one pass.
    6. Produces fine rubber powder of 0.42-0.12mm at room temperature.
    7. Combines resource recycling with environmental protection.
  2. Main Equipment and Functions
    1. Wire drawing machine – draws thick wire from tires.
    2. Input conveyor – conveys tires to primary shredder.
    3. Dual shaft shredder – shreds tires.
    4. Conveyor belts – conveying tire shreds.
    5. Steel wire separator – crushes tire fragments to 15-20mm particles to separate rubber from steel wire.
    6. Magnetic separator – separates steel wires from rubber.
    7. Conveyor belts – conveying rubber granules.
    8. Crusher – further pulverizes rubber particles to 1-4mm, separating rubber from fiber and removing some fibers.
    9. Vibrating sieve – sorts rubber granules by particle size and removes some fibers.
    10. Fiber separation system – separates residual fibers.
    11. Magnetic separator – removes possible remaining fine wires.
    12. Bagging system.
    13. Central dust collector – collects dust and fibers from the production line.
    14. Control electrical box.
  3. Shredder Machine Multi-Application
    1. Used for plastic, wood, metal, rubber, glass, and other recycling pre-shredder processes.
  4. Double Shaft Shredder Technical Parameters
    1. Number of knives: 26 pcs, size Φ500 x 60mm (O.D. x T), material 9Cr2Mo.
    2. Number of spacers: 26 pcs, size Φ280 x 60mm (O.D. x T), material 45C steel.
    3. Number of shafts: 2 pcs, size Φ220 x 2500mm (O.D.), material 42CrMo.
    4. Chamber dimension: 1580 x 950mm (L x W).
    5. Motor power: 75kW x 2 sets, Wanan brand.
    6. Reducer: P13 planet type x 2 sets, Tongli brand.
    7. Voltage: 220V/380V/415V/440V or refer to client requirement.
    8. Machine weight: 15,000 kgs.
  5. Main Components
    1. Gear motor – origin: Wananmotor.
    2. Rotary blade material – 9Cr2Mo detachable type with excellent toughness and abrasion resistance, HRC 55-58.
    3. Rotary blade material – Bao Steel 40Cr/42CrMo.
    4. Main structure – Q345 steel, Bao Steel.
    5. PLC – Siemens/Schneider.
    6. Controller panel – Siemens Smart Line Series 7 inch touch screen.
    7. Bearing and couplings – Hrbin/HWL.
    8. Trommel – included.
  6. Optional Parts (Extra Cost)
    1. XP motor – dust-proof and explosion-proof motor.
    2. XP controller – dust-proof and explosion-proof electric cabinet.
    3. Input or output conveyor – design per client request.
  7. Machine Mechanical Design and Structure
    1. Heavy moving knife with high crushing efficiency; moving and fixed knives cast with alloy steel for strength and long service life.
    2. Iron frame plate thick with high torque resistance, easy to adjust, low maintenance cost, economical and durable.
    3. Unit yield is theoretical passing quantity; actual use depends on material density and shape.
    4. Chamber part includes rotary blade (replaceable), spacer, and shaft; case is an important part of the shredder unit.
    5. Users can customize shredding machine cases of different sizes according to production requirements.
  8. Control Panel Details
    1. Display screen is a 7-inch Siemens Touch SmartLine series with precise touch and real-time control.
    2. Controls machine forward rotation, reverse rotation, and conveyor belt transmission (optional configuration per customer needs); time can be programmed.
    3. Device automatically reverses when jammed material is encountered, preventing motor damage due to load.
    4. Operation screen is easy to learn and practical.
  9. Images