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NovaStar, LC170, 1800mm Effective Width, Double Belt, 18 Heating Zones (New)

NovaStar, LC170, 1800mm Effective Width, Double Belt, 18 Heating Zones

Description

  1. Overview
    1. Continuous production line for composite materials, designed for uninterrupted operation.
    2. Integrated contact heating and contact cooling double belt press.
    3. Gently heats material to achieve optimal bonding with strong bond strength across the entire heating zone.
    4. After heating, material is pressed tightly through a pressure roller and calibrated to defined thickness.
    5. Cooling process inside the machine provides higher stability.
    6. High-precision workflow enables very smooth lamination.
    7. Pressure is transmitted through upper and lower conveyor belts; contact heating and cooling systems are integrated.
    8. Material is evenly heated; long heating zone ensures perfect composite and high strength.
    9. Gap and height between conveyor belts are accurately adjusted via the pressure roller.
    10. Material is cooled before leaving the conveyor belt to ensure composite strength.
  2. Heating Zone Distribution
    1. 18 heating zones total: 9 zones in the top heating system and 9 zones in the bottom heating system.
    2. All 18 heating zones are independently controlled.
    3. Each zone can be individually heated according to process requirements.
  3. Host Parameters
    1. Effective door width: 1800 mm.
    2. Heating form: electric heating.
    3. Length of heating zone: 2000 mm.
    4. Length of cooling zone: 1500 mm.
    5. Gap height: 0/150 mm.
    6. Conveyor belt form: electric heating anti-static Teflon tape (with connector).
    7. Conveyor belt thickness: 0.5 mm.
    8. Heating power: 145 kW.
    9. Total power of equipment: 160 kW (not including chiller).
    10. Design speed: 0.5-10 m/min.
    11. Control system: Delta.
    12. Transfer motor: servo motor.
    13. Device color: designated by the seller.
    14. Machine flow chart: available.
  4. Technical Specification
    1. Frame: material carbon steel; coating spray paint treatment.
    2. Emergency stop switch: 4 sets.
    3. Upper and lower automatic lifting device of main engine: 1 set.
    4. Anti-static Teflon tape: 2 pcs.
    5. Upper heating intelligent temperature control zone: 1 set.
    6. Lower heating intelligent temperature control area: 1 set.
    7. Upper cooling control area: 1 set.
    8. Lower cooling control area: 1 set.
    9. Teflon belt drive: 2 sets.
    10. Drive servo motor: 2 sets.
    11. Nip roll gap adjustment device: 1 set.
    12. Pressure roller cylinder Ø80: 2 pcs.
    13. Internal cooling piping: several.
    14. Upper and lower conveyor belt driving rubber roller (Φ200): 2 pcs.
    15. Upper and lower conveyor belt passive steel roller (Φ200): 2 pcs.
    16. Teflon belt translational tensioner: 2 sets.
    17. Compound counter pressing rubber roller (Φ200): 1 pc.
    18. Composite cold pressed steel roll (Φ200): 1 pc.
    19. Aluminum plate buffer spring: several.
    20. Lifting frequency conversion motor: 1 set.
    21. Corner device: 2 sets.
    22. Cooling roll joint and hose: several.
    23. Various valves of cooling pipeline: several.
    24. Chiller not included.
  5. Structure Principle
    1. Transfers pressure through two Teflon belts and integrates contact heating and cooling system.
    2. Composite materials are uniformly heated and perfectly compounded with high strength.
    3. After heating, materials are compounded together; height is adjusted via pressure roller.
    4. Materials are cooled before leaving the conveyor belt to ensure composite strength.
  6. Compound Device
    1. Includes upper and lower conveyor belt, heating device, cooling device, conveyor belt gap adjustment device, and pressure roller constant pressure device.
  7. Conveying Flat Belt
    1. Anti-static Teflon belt.
    2. Periphery of flat belt is pulled by tension spring; power driven by chain.
    3. Flat belt is synchronously driven by motor through active and passive rubber rollers and chain.
  8. Heating Device
    1. Upper and lower special heating plates used for distributed heating to evenly heat Teflon flat belt.
    2. Ensures balance of left and right temperature differences.
    3. Upper and lower heating plates are independently controlled and displayed by nine groups of temperature controllers.
    4. Ensures heating temperature.
  9. Cooling Device
    1. Aluminum plate symmetrically distributed from top to bottom; flat strip evenly cooled.
    2. Aluminum plate fed with cooling water and circulated through cooling unit to ensure cooling temperature.
    3. Ensures uniform cooling and no deformation.
  10. Flat Belt Gap Adjustment Device
    1. Elevators on both sides controlled by motor; encoder measures and feeds back; gap controlled by program.
  11. Gap Adjustment Device of Press Roll
    1. Encoder measures and feeds back; gap controlled by program.
  12. Pressure Roller Constant Pressure Device
    1. Pneumatic pressure of upper and lower rollers adjustable through air cylinder, pressure sensor, and regulating valve.
    2. Pressure can be adjusted on the touch screen.
  13. Electrical Control System
    1. Electrical machine control based on a Delta automation system, including PLC, control instruments, and motor controlling.
    2. Operation controlled by touch panels or via PC.
    3. PLC system: Delta, 1 set.
    4. Low voltage apparatus: domestic brands, 1 set.
    5. Main control box: 1 set.
  14. Commissioning Material
    1. Buyer will provide raw materials required at least 30 m for each trial run.