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NovaStar, ADF Series, Automatic Filling Equipment, For Downs and Feathers

Description

  1. Overview
    1. Filling machine with weighing system for pillow, compartment cushion, feather- and down bedding, comforters, etc. - for connection to feeding equipment types FZ.
    2. For exact dosing and filling of downs, feathers, blowable fibers, fiber balls, foam-sticks or grump and mixtures.
    3. Dosing and filling is done in separate steps.
  2. Operation
    1. The filling material is sucked out of the silo into the weighing bins by negative pressure.
    2. Each bin has its own vacuum fan for this purpose.
    3. The system works with self-learning software, which constantly recalculates the most ideal time factor necessary to achieve the previously programmed weights without weight compensation (blowing back to the silo in case of overfilling).
    4. A final weight control is made without suction air influence - an automatic weight compensation takes place if necessary.
    5. The filling quantity, tolerance and number of fillings are programmed in advance.
    6. Operator: 1 operator for filling the silo and for operating the equipment.
  3. Equipment Components
    1. Machine frame made of aluminum profile.
    2. 2, 3 or 4 stainless steel weighing bins with electronic weight detection system, bins with built-in sieve, agitator and automatic dosing of antistatic liquid.
    3. Rotary flap and shut-off gate system for fast material flow.
    4. Industrial PC control system programmable via 15" touch screen for single weight filling, series filling, different weights in series filling and article related programming, incl. online service.
    5. Filling and discharging fans with stepless speed regulation controlled by frequency converter.
    6. Filling tubes with outer diameters of 25-80 mm with quick-change system, optionally with compressed air ring injector support for smaller diameters. For ADF-200 diameter 70 to 100 mm optionally with double-walled filling head D=145 mm with ring clamping device for cushions.
  4. Specifications
    1. Power supply: 3 x 400 volt, 50 Hz.
    2. Compressed air: min. 6 bar, max. 10 bar.
  5. Model Specifications Table
    1. ADF-50-2: 2 weighing bins, 50 liter volume, filling weight at 90% down 3-150 gr, filling weight at 50% down 5-300 gr, tolerance 0.5 gr, 1 filling tube, output approx. 4-6 fillings per min at 40 gr.
    2. ADF-50-2 with AFT-2: 2 weighing bins, 50 liter volume, filling weight at 90% down 3-150 gr, filling weight at 50% down 5-300 gr, tolerance 0.5 gr, 2 filling tubes, output approx. 10-12 fillings per min at 40 gr.
    3. ADF-50-3: 3 weighing bins, 50 liter volume, filling weight at 90% down 3-150 gr, filling weight at 50% down 5-300 gr, tolerance 0.5 gr, 1 filling tube, output approx. 6-8 fillings per min at 40 gr.
    4. ADF-50-4 with AFT-4: 4 weighing bins, 50 liter volume, filling weight at 90% down 3-150 gr, filling weight at 50% down 5-300 gr, tolerance 0.5 gr, 4 filling tubes, output approx. 20-24 fillings per min at 40 gr.
    5. ADF-100-2: 2 weighing bins, 100 liter volume, filling weight at 90% down 5-300 gr, filling weight at 50% down 5-600 gr, tolerance 1.0 gr, 1 filling tube, output approx. 4-6 fillings per min at 300 gr.
    6. ADF-100-3: 3 weighing bins, 100 liter volume, filling weight at 90% down 5-300 gr, filling weight at 50% down 5-600 gr, tolerance 1.0 gr, 1 filling tube, output approx. 5-7 fillings per min at 300 gr.
    7. ADF-100-3 with 3 filling heads: 3 weighing bins, 100 liter volume, filling weight at 90% down 5-300 gr, filling weight at 50% down 5-600 gr, tolerance 1.0 gr, 3 filling tubes, output approx. 6-10 fillings per min at 300 gr.
    8. ADF-200-2: 2 weighing bins, 200 liter volume, filling weight at 90% down 50-1000 gr, filling weight at 50% down 50-2000 gr, tolerance 2.0 gr, 1 filling tube, output approx. 4-6 fillings per min at 600 gr.
    9. ADF-200-3: 3 weighing bins, 200 liter volume, filling weight at 90% down 50-1000 gr, filling weight at 50% down 50-2000 gr, tolerance 2.0 gr, 1 filling tube, output approx. 5-7 fillings per min at 600 gr.
    10. ADF-200-3 with 3 filling heads: 3 weighing bins, 200 liter volume, filling weight at 90% down 50-1000 gr, filling weight at 50% down 50-2000 gr, tolerance 2.0 gr, 3 filling tubes, output approx. 6-10 fillings per min at 600 gr.
  6. Optional Accessories
    1. Automatic filling tables AFT.
    2. Vacuum filling tables VFT.
    3. Jaws- or ring clamping device.
    4. Double walled filling pipes or filling heads.
    5. Compressed air ring injector for support with small diameters.