Company founded 1975 US-based machinery business experienced in worldwide sales.

+1 (864) 574-0404
Global website

Choose your language

Languages follow BCP 47. Flags and countries are representative context only.

Automatic translation Machine specifications, model codes, and reference numbers should always be confirmed in the original listing.
Menu
Call +1 (864) 574-0404 Email Us

NovaStar, CE183, Alcohol Swabs Machine, 8 Lanes, 480 Sachets per Minute (New)

NovaStar, CE183, Alcohol Swabs Machine, 8 Lanes, 480 Sachets per Minute

Description

  1. Overview
    1. Machines are equipped with a 12-axis Omron servo system and precisely programmed PLC for stable operation.
    2. Developed from own production experience of finished products and manufacturing know-how for many years.
    3. Advanced machines designed to increase user convenience and production efficiency.
  2. Standard Models And Specifications
    1. Model CE183
      1. Sachet size: 50 mm wide x 50 mm long (length can be adjusted by servo).
      2. Swab size: 30 mm wide x 30 mm long or 58 mm (folded into 30 mm) x 30 mm long by folding unit (length of swab can be adjusted by servo).
      3. Weight of nonwoven (GSM): for swab size 30 x 30 mm, 100 GSM; for folded swab, 50 GSM.
      4. Lanes of sachet: 8 lanes.
      5. Film: 73 GSM, 83 GSM, or sealable films.
      6. Width of film: 828 mm at minimum.
      7. Speed: 480 sachets per minute at maximum.
    2. Model Nova50-10L
      1. Sachet size: 50 mm wide x 50 mm long (length can be adjusted by servo).
      2. Swab size: 30 mm wide x 30 mm long or 58 mm (folded into 30 mm) x 30 mm long by folding unit (length of swab can be adjusted by servo).
      3. Weight of nonwoven (GSM): for swab size 30 x 30 mm, 100 GSM; for folded swab, 50 GSM.
      4. Lanes of sachet: 10 lanes.
      5. Film: 73 GSM, 83 GSM, or sealable films.
      6. Width of film: 1.028 mm wide at minimum.
      7. Speed: 600 sachets per minute at maximum.
    3. Model Nova60-8L
      1. Sachet size: 60 mm wide x 60 mm long (length can be adjusted by servo).
      2. Swab size: 40 mm wide x 40 mm long (length can be adjusted by servo).
      3. Weight of nonwoven (GSM): 100 to 150 GSM available.
      4. Lanes of sachet: 8 lanes.
      5. Film: 73 GSM, 83 GSM, or sealable films.
      6. Width of film: 988 mm wide at minimum.
      7. Speed: 480 sachets per minute at maximum.
  3. Film Roll Specifications
    1. Diameter of roll: 350 mm at maximum.
    2. ID of cardboard: 76 mm diameter ID.
    3. Width of film: refer to the width in the above models.
  4. Film Supply Part Features
    1. Film roll trolley.
    2. Film connection device: makes changing new film easy, minimizes waste and effort to adjust proper feeding for correct sealing position.
    3. When film is consumed, sensor alarms operator in advance and stops the machines.
    4. Air shaft.
    5. Position indicator for cutting of center film helps adjust film position easily.
    6. Position indicator for sealing of front/rear film helps adjust film position easily.
  5. Alcohol Filling Part
    1. Filling pumps: solenoid metering pumps for each lane, enabling consistent filling volume and easy adjustment.
    2. Alcohol reserve tank: made of stainless steel 304, with pressure release filter device for safety and sanitary strainer SI type with #400 mesh.
  6. Electric Panel
    1. Equipped with 12-axis servo systems synchronized simultaneously.
    2. High quality electric parts with precise PLC program (Omron).
    3. 10.2-inch wide EasyView touch screen for easy operation.
  7. Swab Cutting And Inserting Part
    1. Special device guides swabs to be inserted into films without errors.
    2. Special guide helps swabs be inserted smoothly for high production efficiency.
  8. Special Nozzles For Alcohol Filling
    1. Needle nozzles with Teflon coating, specially designed and manufactured.
    2. Nozzles do not leave any stains on the sachets.
  9. Sachet Sealing Part
    1. Sealing rolls have pressure indicators on both sides for precise adjustment.
    2. Temperature of each roll is controlled by sensor with PID control.
  10. Swab Sensors
    1. Swab sensors can be added to check any sachet missing swabs and reject them automatically.
    2. Condition for sensor operation: 73 GSM of aluminum/paper film; 100 GSM of nonwoven for swab or 50 GSM of nonwoven for folded swab.
  11. Sachet Pick And Place Robot And Conveyor Part
    1. Robots pick and place 4-side sealed sachets onto the conveyor.
    2. Robots count the number of sachets properly, saving labor costs for packing.
  12. Options
    1. Notch cutting part: optional, as most sachet films for alcohol swabs are aluminum/paper and easily torn by hand.
    2. Ink-jet printers: German made, high quality for 8 to 10 lanes running up to 60 cycles per minute; two ink-jet printers with moving system included; other brands available as option.
    3. Swab folding part: optional for making folded swabs.
  13. Shipping
    1. Requires one 40-foot high cube container to ship.