NovaStar, NN523, Airlay Production Line, 2400mm Working Width, 1000 kg/h Capacity, Siemens PLC (New)

Description

  1. Production Line Requirements
    1. Working width: 2400mm
    2. Operating voltage: AC 380V
    3. Control voltage: AC 220V / DC 24V
    4. Frequency: 50Hz
    5. Net maximum width: 2200mm
    6. Maximum capacity: 1000 kg/h
    7. Maximum mechanical speed: 15 m/min
  2. Machine List
    1. Bale opener: 2 units, 200 to 400 kg/h each
    2. Bale opener: 2 units, 200 to 400 kg/h each
    3. Pre-opener: 1 unit, 1.2 ton/h with collect conveyer
    4. Fine opener: 1 unit, 1.2 ton/h with top reserve box
    5. Cabin blender: 1 unit, 1.2 ton/h
    6. Airlay system: 1 unit, 1 ton/hr
    7. Edge suction and weighing: 1 unit
    8. Hot oven: 1 unit
    9. Cooling calender: 1 unit
    10. Cooling fan: 1 unit
    11. Slitter: 1 unit
    12. Dust collect: 1 unit
    13. Side material opener: 1 unit
    14. Electrical control system: 1 unit, Siemens inverters, Siemens PLC and HMI
  3. E-Weighing Bale Opener
    1. Working width: 1500mm, capacity: 200 to 400 kg/h
    2. Configuration: beat roll 1.5kW, spiked belt 2.2kW, loading belt 0.37kW, dust fan 0.37kW (according to the actual designed power)
    3. Wall plate numerical control machining, surface is smooth without burrs
    4. Aluminium alloy weighing pan, anti-air flow baffle design, high weighing precision
    5. Motor incorporates Siemens, reducer incorporates Redsun
    6. Equipped with dust reducing fan for the inner of the spiked lattice affected by dust
    7. Spiked lattice with good quality wooden lattice, conveyer with PVC leather lattice
    8. All pneumatic components with Airtac product
    9. Emergency stop button, electric appliance safety interlocking
  4. Pre-Opener
    1. Working width: 1600mm, capacity: 1200 kg/h
    2. Configuration: fan 11kW, main cylinder 30kW, feeding 3kW (according to the actual designed power)
    3. Wall plate numerical control machining, surface is smooth without burrs
    4. Full-type aluminum alloy needle board mechanism, cylinder diameter 600mm
    5. Conveyor with PVC leather lattice
    6. Emergency stop button, safety cover
    7. Motor incorporates Siemens, reducer incorporates Redsun
  5. Fine Opener
    1. Working width: 1600mm, capacity: 1200 kg/h
    2. Configuration: fan 11kW, main cylinder 30kW, feeding 3kW (according to the actual designed power)
    3. Wall plate numerical control machining, surface is smooth without burrs
    4. Full-type aluminum alloy needle board mechanism, cylinder diameter 600mm
    5. Conveyor with PVC leather lattice
    6. Emergency stop button, safety cover
    7. Motor incorporates Siemens, reducer incorporates Redsun
  6. Cabin Blender
    1. Working width: 2000mm, capacity: 1200 kg/h
    2. Configuration: fan 11kW, beat roller 3kW, loading belt 0.75kW (according to the actual designed powers)
    3. Wall plate is cut by laser, glazed surface
    4. Conveyor with PVC leather lattice
    5. Emergency stop button, safety cover
    6. Motor incorporates Siemens, reducer incorporates Redsun
  7. Airlay System
    1. Working width: 2400mm, capacity: 800 to 1000 kg/h
    2. Configuration: fan 4kW x 4, main cylinder 15kW, dust collector 2.2kW, feeding 1.5kW, loading belt 0.75kW (according to the actual designed power)
    3. Wall plate numerical control machining, surface is sprayed smooth without burrs
    4. Full-type aluminum alloy needle board mechanism, cylinder diameter 600mm
    5. Punching dust collector, diameter 700mm
    6. Conveyer with PVC leather lattice
    7. Emergency stop button, safety cover, electrical safety interlock
    8. Motor incorporates Siemens, reducer incorporates Supror
  8. Edge Suction and Weighing
    1. Working width: 2600mm, each cutting range: 300mm
    2. Configuration: fan 7.5kW, weighing driver 1.5kW, cutting driver 2.2kW (according to the actual designed power)
    3. Wall plate numerical control machining, surface is smooth without burrs
    4. Cutter diameter 450mm, maximum cutting 120mm
    5. Weighing belt used Mettler Toledo sensor 100kg x L4
    6. Conveyor with PVC leather lattice
    7. Emergency stop button, safety cover
    8. Motor incorporates Siemens, reducer incorporates Redsun
  9. Hot Oven
    1. Working width: 2600mm, effective heating area: 10000mm
    2. Configuration: fan 37kW x 2, driver 4kW, lift 2.2kW, smoke suction fan 4kW x 3 (according to the actual designed power)
    3. Wall plate numerical control machining, surface is smooth without burrs
    4. Chain scraper conveyer up and down clamping and Teflon coating
    5. Using 2 pcs Riello gas burner, power 400kW x 2
    6. Up net conveyor up and down adjust, adjust range: 0 to 100mm
    7. Emergency stop button, safety cover
    8. Motor incorporates Siemens, reducer incorporates Redsun
  10. Cooling Calender
    1. Working width: 2600mm
    2. Configuration: driver 7.5kW, hydraulic pump 0.75kW (according to the actual designed power)
    3. Wall plate numerical control machining, surface is smooth without burrs
    4. Press roll diameter 450mm, surface chromium plating treatment
    5. Press using hydraulic control, maximum pressure 12MPa, up and down range: 0 to 100mm
    6. Emergency stop button, safety cover
    7. Motor incorporates Siemens, reducer incorporates Redsun
  11. Cooling Fan
    1. Working width: 2600mm, cooling length: 3000mm
    2. Configuration: driver 3kW, lift motor 1.5kW, cooling fan 11kW x 2 (according to the actual designed power)
    3. Wall plate numerical control machining, surface is smooth without burrs
    4. Net conveyor using Teflon net
    5. Up net riser control, up and down range: 0 to 100mm
    6. Emergency stop button, safety cover
    7. Motor incorporates Siemens, reducer incorporates Redsun