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Universal Filling Machine, FU 200/30S, Max Mattress Width 2000mm, 8 Filling Arms, 30 m/min Working Speed

Description

  1. Overview
    1. Universal filling machine for all types of mattresses: inner spring, all foam, latex, and compound mattresses of foam or latex layers with layers of natural fibres.
    2. Extremely rugged design for long service life and low maintenance.
    3. Optimized filling result with snug fit into cover due to the high gripping power of the belts.
    4. Fast production with high loft quilted covers due to 1250 mm long filling arms and automatic filling arm depression.
    5. Integrated automatic glueing between cover and core as option.
    6. Filltronic process automation as option, for instance for double filling with inner stocking and removable washable cover for the outside.
    7. Widths: 120, 160, 200, 220 cm.
    8. Heights: 10-18, 12-24, 15-30 cm.
  2. Machine Identification
    1. Universal filling machine FU 200/30S.
    2. Type of machine: FU 200/30S.
  3. Technical Specifications
    1. Length: 1.650 mm.
    2. Length with infeed conveyor: 4.650 mm.
    3. Width: 2.900 mm.
    4. Height: 1.700 mm.
    5. Weight: 2.200 kg.
    6. Installed load: 7.5 kW, 400 V, 50 Hz, three phase.
    7. Sound pressure level LPA: <70 DbA.
    8. Work sound pressure level LWA: <70 DbA.
    9. Peak sound pressure level LPC: <70 DbA.
    10. Number of filling arms: 8.
    11. Length of filling arms: 1.250 mm.
    12. Machine adjustment width: 570 - 2.000 mm.
    13. Minimum width with 4 pistols: 600 mm.
    14. Minimum width with additional pair of filling arms: 670 mm.
    15. Machine adjustment height: 150 - 300 mm.
    16. Mattress width maximum: 2.000 mm.
    17. Mattress height maximum: 340 mm (maximum height depends on foam density and compressability; minimum height and width may not be attained at the same time).
    18. Type of mattresses to be wrapped: inner spring, all foam, latex.
    19. Working speed: 30 m/min.
  4. Scope of Delivery
    1. Frame with cladding.
    2. Infeed conveyor 3000 mm long with guiding side planks.
    3. Adjusting synchronized with the filling arm width adjustment.
    4. Filling arms with transport belts top and bottom.
    5. 2 lateral guiding belts.
    6. 4 lateral guiding plates.
    7. Motor driven width adjustment.
    8. Automatic lowering of filling arms by pneumatic cylinders.
    9. Automatic stop of feeding conveyor.
    10. Foot pedal for advance/reverse and automatical operation.
  5. Function Description
    1. The mattress core is placed on the feeding conveyor; in case of integration into an automatic mattress assembly line it is transferred by the previous station onto this conveyor.
    2. The operators pull the mattress cover over the filling arms while the upper filling arms are in the lowered position; the work cycle is started by foot switch.
    3. The upper filling arms are lifted and open the cover under tension; the feeding conveyor inserts the mattress core into the machine.
    4. The mattress core is gripped by the lateral guiding belts, centered and slightly horizontally compressed (compression adjustable); then the transport belts of the filling arms grip the core from above and below and compress it vertically; the core moves into the mattress cover while being guided by lateral guiding plates and the filling arm belts.
    5. If equipped with glueing heads, these will spray glue onto the core and the inside of the mattress cover to bond the cover to the core (with solvent based or water based glue); start and end of spraying are adjustable in relationship to the mattress length to leave an unsprayed space at head and foot end if desired.
    6. The core expands inside the cover upon leaving the filling arms and thus pulls the cover from the filling arms; the upper filling arms descend again to facilitate placing the next mattress cover over the arms; thus the production cycle is finished.
    7. The filled mattress can be closed by zipper or by tape edging.
  6. Additional Equipment
    1. Equipment with silicone poly-v belts with embedded kevlar.
    2. Equipment with pu-poly-v belts.
  7. Specifications
    1. Weight: 2200
    2. Dimensions: 4650x2900x1700mm