Fiber bale loader and breaker with inclined belt, model HL1500, 1 + 1 bales, up to 900 kg/hr (2000 lb/hr).
Magnet device to prevent metal parts going down the process, quantity 2.
Fiber fine opener (4 stages), model OF450N, up to 400 kg/hr (880 lb/hr), quantity 2.
Fiber Pre-Weight and Blowing
Pre-weighing silo with 4 scales, 2 filling stations and touchscreen, model MAC4FI.
Deionizing bars to reduce the static charge of filling materials, model DEION.
2 x clamps to hold the shell during blowing process, model CLAMP.
Weighing basket extension for extra scale capacity, model BSKEXT.
2 x aspirating table single, 75 cm x 200 cm (30 in x 78), model ASPTBS.
Connection to Stuffing and Packaging Area
Belt conveyor, model BC.
Pillows Stuffing and Packaging
Semi-automatic pillow stuffing / bagging machine with inclined extended infeed belt, pillow side compression wheels (adjustable by crank handle), multi format shaped wings, and set of castors for easy machine repositioning, model H100.
Services Included
Peripheric (conveyors, duct work and related control systems).
Transformer.
Packaging.
Installation and training.
Remote assistance device.
Software upgrade annual package.
Spare parts kit.
Detailed Specifications
HL1500 is a heavy duty fiber bale loader and breaker; the loading belt can accommodate up to 2 bales at once to allow continuous material feeding and lower the loading frequency; the horizontal conveyor ends in a tub with level sensor to assure even fiber supply to the inclined nailed conveyor that roughly scraps the bale and feeds the mounted hopper for subsequent processing; the control board allows adjusting the conveyors speed and therefore the throughput to the fiber openers; performance up to 900 kg/h (2000 lb/hr).
OF450N is designed to open synthetic fiber ranging from 32 mm to 64 mm as staple length; equipped with four opening stations allowing a four stages process with adjustable speed from 2,400 to 3,800 rpm; opening is done using airflow, no extra aspirators required; can be automatically activated by downstream machines when fiber is needed; the opening system does not damage the fiber and maintains proper characteristics of the raw material; opening rate is 100%; performance depends on fiber quality and characteristics; can process any kind of fiber (staple, virgin, recycled, microfiber, hcs, etc.); solid structure built to last; considered maintenance-free.
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