Company founded 1975 US-based machinery business experienced in worldwide sales.

+1 (864) 574-0404
Global website

Choose your language

Languages follow BCP 47. Flags and countries are representative context only.

Automatic translation Machine specifications, model codes, and reference numbers should always be confirmed in the original listing.
Menu
Call +1 (864) 574-0404 Email Us

NovaStar, RL146, PE Film Washing & Recycling Line, 1000 kg/h, 408 kW (New)

Description

  1. Overview
    1. The buyer builds the site and purchases auxiliary equipment such as lifting equipment.
    2. Equipment layout size (35m × 10m × 5.2m): approximately 350 m² × 6 m (height). The equipment has a variety of placement methods: straight, u-shaped, according to customer requirements.
    3. Number of operating workers: 3-5.
    4. Lubricant: buyers provide lubricating oil.
  2. Power Supply
    1. Installation power: 408 kW, heating power: 38 kW (actually needs 70 to 80%).
    2. Supply voltage: 3 × 380 V + N + PE (or as per customer).
    3. Voltage tolerance: +10% / -5%.
    4. Control voltage: 24 VDC + 220 VAC.
    5. Frequency: 50 Hz ± 2%.
    6. Cable from energy supply point to control cabinet (provided by buyer).
    7. Cable from the control cabinet to each device (provided by the buyer).
  3. Machine List
    1. Belt conveyor + metal detector (1 set).
    2. Wet crusher (1 set).
    3. Screw conveyor (1 set).
    4. High speed friction washer (1 set).
    5. Separation tank (1 set).
    6. Slag discharge screw (1 set).
    7. Friction washer (1 set).
    8. Separation tank (1 set).
    9. Slag discharge screw (1 set).
    10. Screw conveyor (1 set).
    11. Squeezing machine (1 set).
    12. Silo (1 set).
    13. Electric cabinet (1 set).
    14. 3 × 40 HQ containers.
  4. Technical Specifications
    1. Belt conveyor + metal detector
      1. Purpose: for transporting film to next step.
      2. Metal detector: for feeding belts, detecting metal and removing it manually, protecting equipment.
      3. Motor power: 3 kW.
      4. Belt width: 1000 mm.
      5. Inclined feeding end length: 8000 mm.
      6. Material of belt: PVC.
      7. The conveyor height is adjustable.
      8. Equipped with wheels.
      9. Anti-skid device is provided on the surface of the belt.
    2. Wet crusher
      1. Purpose: special blade shaft suit for jumbo bags grinding, to cut the materials to suitable size, easy to convey next step.
      2. Motor power: 90 kW.
      3. Diameter of the hole of the mesh: Φ100 mm.
      4. Rotor diameter: 750 mm.
      5. Rotor length: 1200 mm.
      6. Feeding inlet: 1280 × 900 mm.
      7. Quantity of rotating blade: 10 pcs (5 groups).
      8. Quantity of fixed blade: 4 pcs (2 groups).
      9. Capacity: 1000 kg/h.
      10. Hopper of crusher open ways: hydraulic opening.
      11. Hydraulic motor power: 2.2 kW.
      12. Crushing with water.
    3. Screw conveyor
      1. Purpose: conveying the materials to next step.
      2. Motor power: 5.5 kW.
      3. Spindle diameter: Φ450 mm.
      4. Effective length: 4500 mm.
      5. The parts that are in contact the material are made of stainless steel 304.
    4. High speed friction washer
      1. Purpose: friction washer machine is using suitable rotating speed to press the raw material, to wash the flakes clean.
      2. Motor power: 37 kW.
      3. Main shaft rotating diameter: Φ500 mm.
      4. Effective length: 3300 mm.
      5. Rotating speed: 1200 rpm.
      6. Screen thickness: 2.3 mm.
      7. The parts that are in contact the material are made of stainless steel 304.
    5. Separation tank
      1. Purpose: tank drums are designed for high pressure underwater cleaning. Maximum removal of residual impurities, separation of materials with different specific gravity, the discharge is designed for continuous claw drive to ensure uniform and continuous discharge while controlling the moisture content.
      2. Rinsing motor power: 3 kW × 2 + 4 kW (frequency control).
      3. Discharge screw motor: 3 kW.
      4. Effective length: 6000 mm.
      5. Width: 1500 mm.
      6. Number of rinsing rollers: 5.
      7. The parts that are in contact the material are made of stainless steel 304.
    6. Slag discharge screw
      1. Purpose: transport the heavy slag at the bottom of the sedimentation separator.
      2. Motor power: 3 kW.
      3. Spindle diameter: Φ273 mm.
      4. Main shaft length: 4500 mm.
      5. The parts that are in contact the material are made of stainless steel 304.
    7. Friction washer
      1. Purpose: friction washer machine is using suitable rotating speed to press the raw material, to wash the flakes more clean.
      2. Motor power: 37 kW.
      3. Main shaft rotating diameter: Φ500 mm.
      4. Effective length: 4200 mm.
      5. Rotating speed: 500 rpm.
      6. Screen thickness: 2.3 mm.
      7. The parts that are in contact the material are made of stainless steel 304.
    8. Separation tank
      1. Purpose: tank drums are designed for high pressure underwater cleaning. Maximum removal of residual impurities, separation of materials with different specific gravity, the discharge is designed for continuous claw drive to ensure uniform and continuous discharge while controlling the moisture content.
      2. Rinsing motor power: 3 kW × 2 + 4 kW (frequency control).
      3. Discharge screw motor: 3 kW.
      4. Effective length: 6000 mm.
      5. Width: 1500 mm.
      6. Number of rinsing rollers: 5.
      7. The parts that are in contact the material are made of stainless steel 304.
    9. Slag discharge screw
      1. Purpose: transport the heavy slag at the bottom of the sedimentation separator.
      2. Motor power: 3 kW.
      3. Spindle diameter: Φ273 mm.
      4. Main shaft length: 4500 mm.
      5. The parts that are in contact the material are made of stainless steel 304.
    10. Screw conveyor
      1. Purpose: convey the cleaned material to next step.
      2. Motor power: 5.5 kW.
      3. Main rotating diameter: Φ450 mm.
      4. Main shaft length: 4500 mm.
      5. The parts that are in contact the material are made of stainless steel 304.
    11. Film squeezing machine
      1. Purpose: mainly used for semi-plasticizing and cutting of films. The special-structured screw runs at high pressure to remove moisture. The electromagnetic heater semi-plasticizes the film, extrudes it through the die, and the high-speed rotating cutter head uniformly cuts the pellets.
      2. Main motor power: 185 kW (frequency control).
      3. Heating power: 38 kW.
      4. Screw diameter: Ø350 mm.
      5. Speed: 60 rpm.
      6. Screw material: high quality alloy steel.
      7. Pelletizing motor power: 5.5 kW (frequency control).
      8. Particle size: 12-20 mm.
      9. Inlet size: 550 × 550 mm.
      10. Dimensions: 4100 × 2600 × 2600 mm.
    12. Silo
      1. Purpose: temporary storage of materials.
      2. Fan motor power: 7.5 kW.
      3. Volume: 1.2 m³.
      4. The parts that are in contact the material are made of stainless steel 304.
    13. Electric cabinet
      1. Purpose: for the control of the whole washing line.
      2. Contactor: Schneider.
      3. Relay: Schneider.
      4. Main switch: Chint.
      5. Circuit breaker: Chint.
      6. Cable from energy supply point to control cabinet (provided by buyer).
      7. Cables from the control cabinet to each device (provided by the buyer).