NovaStar, Open Width Tensionless Vibrating Drum Washer, 2000mm Roller Face, 1800mm Fabric Width (New)

Description

  1. Overview
    1. Open width tension less vibrating drum washer.
    2. High entry with 4 numbers vibrating drum washer, each with 2 roller squeezers.
    3. Roller face 2000 mm, suitable for 1800 mm fabric.
    4. Overall dimension (L x W x H): 14500 x 4500 x 4000.
  2. High Entry
    1. 3 mm thick 304 stainless steel fabricated high entry designed to fabric.
    2. Swivel tensioning device.
    3. With expander roller guide roller.
    4. E+L make pneumatic cloth guider.
  3. Vibrating Drum Washer
    1. Vibrating washer tank manufactured from 2.5 mm thick S.S. 3164 plates.
    2. Vibrating washer tank has 2 perforated drums with glass window.
    3. Top forward moving perforated drum 600 mm, fabricated of 2 mm thick perforated SS 316 material.
    4. Inner reverse rotating drum made from SS 316 2 mm thick material, diameter 350 mm.
    5. Top pneumatic cover (hood) made from 2 mm thick 316 stainless steel with glass window for easy access and cleaning.
    6. Vibrating drum washer has 2 variable driven 6-inch diameter rollers.
    7. Two more rotating rollers for fabric movement.
  4. Filter
    1. Filter made out of SS 316 quality 2.5 mm thick material.
    2. Stainless steel centrifugal pump.
    3. With vibrating drum tank to impinge water on fabric in being washed.
  5. Ton Padding Mangle
    1. Bottom ebonite rolls.
    2. Top synthetic rubber coated rolls.
    3. Made out of MS seamless pipe with solid shaft at both ends.
    4. Driven by 5 HP geared motor.
  6. Vibrating Drum Washer 4
    1. Vibrating washer tank has 2 perforated drums with glass window.
    2. Top forward moving perforated drum 600 mm, fabricated of 2 mm thick perforated SS 316 material.
    3. Inner reverse rotating drum made from SS 316 2 mm thick material, diameter 350 mm.
    4. Top pneumatic hood made from 2 mm thick 316 stainless steel material with glass window for easy access.
    5. Vibrating drum washer has variable driver 6 inch diameter guide roller on top.
  7. Filter
    1. Filter made from SS 316 quality 2.5 mm thick material.
    2. With pump attached with sprinkle to impinge water on fabric wash.
    3. Heating coil.
  8. Ton Padding Mangle
    1. Bottom ebonite rolls.
    2. Top synthetic rubber coated.
    3. Made out of MS seamless pipe with solid shaft at both ends.
    4. Driven by 5 HP geared motor.
    5. Exit plaiter with 1.5 HP drive.
  9. Components Included
    1. E+L cloth guiders.
    2. Guide rolls diameter 150 mm.
    3. Heating 3 vibrating drum washer with auto temperature controller.
    4. Service line for steam, air, water.
    5. Speed indicator.
    6. Counter meter.
    7. PLC touch screen.
    8. Electrical control panel with air cooling arrangement.
    9. Electrical cables from panel to machine up to 15 meter distance.
    10. Spare 475 mm diameter rubber rolls.
    11. Spare 450 mm diameter SS rolls.
    12. Spare pump seal 2 nos.
    13. Flow meter.
  10. Technical Specifications
    1. Installed power: 49 HP.
    2. Each vibrating 2 number drive for tension less fabric movement and 2 HP pump.
    3. Squeezer 4 number 5 HP each.
    4. Heated compartment and vibrating drum washer boxes.
    5. Forced spray and recirculation: 3 compartments.
    6. Maximum temp in Cel: 90° C in heated compartment.
    7. Air and steam pressures: air pressure required: 05 kg/cm² - 74 PSI – bar; steam pressure: 2.5 kg/cm² - 37 PSI - 2.5 bar for wash boxes.
    8. Machine mechanical speed in mtrs/min: 60 mtrs/min.
    9. Total height: including drying range is 6 meters.
    10. Total width: 5000 mm; total length: 12500 mm.
  11. Specification of Rolls
    1. All vibrating drum washer 10 inch diameter rubber ebonite squeezer.
    2. All guide rolls are of diameter 150 mm SS roll with S.S. end.
    3. All ebonite scroll rolls are of diameter 150 mm with S.S. end.
  12. Pumps and Motors
    1. 2 HP/1500 RPM high volume pump for all vibrating drum washer.
  13. Pneumatic Accessories
    1. Pneumatic panel + F R L unit.
    2. Air regulator and pressure gauge for each nip.
    3. Pneumatic cylinder for nip.
    4. Air push/pull valve for nip rollers up/down.
  14. Drive and Control System
    1. 5 HP for vibrating washer.
    2. 1.5 HP for entry, 1.5 HP exit.
    3. 2 HP x 4 pump.
    4. Electrical 49.
  15. Brand and Make of Components
    1. AC motors: ABB / Siemens.
    2. Gear boxes: Bonfinglioli.
    3. Switch gears: Schneider.
    4. AC inverters: ABB.
    5. Pneumatic accessories: Janatic / Festo / Airomatic.
    6. Bearings: NTN / FAG.
    7. Steam traps / strainers: Rex.
    8. Rubber coating: Lathia.
    9. Steam valves: Forbes Marshall.
    10. PLC and touch screen: Delta / ABB.
    11. Flow meter: Frehing.
    12. Steam joints: Champion / Klinger.
  16. Utilities Required
    1. Steam 3 kg/cm².
    2. Water 1 kg/cm².
    3. Air pressure 5 kg/cm².
    4. All manual valves for fill/drain/overflow/heat and strainer and steam trap.