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NovaStar, SY118, PP Raffia Twine Extrusion Line, 1000kg/24h, 70mm Screw (New)

NovaStar, SY118, PP Raffia Twine Extrusion Line, 1000kg/24h, 70mm Screw

Description

  1. Overview
    1. PP raffia twine extruder with a capacity of 1000 kg per 24 hours.
    2. Includes 15 winders with frequency inverter for small twine size 9000 denier to 27000 denier.
    3. Includes 4 jumbo winders for big size twine from 27000 denier to 30000 denier.
    4. Comes with hydraulic bobbin unloader (1 set), 6 kg air compressor (1 set), and 100 kg mixer (1 set) for free.
    5. Optional items available: meter pump, automatic screen changer, PLC control system, and others.
  2. Extruder Part
    1. Screw diameter: 70 mm.
    2. Ratio of L/D: 33:1.
    3. Material of screw and barrel: 38CrMoAl.
    4. Barrel outer diameter: 125 mm.
    5. Rotation speed of screw: 20 to 90 rpm.
    6. Effective length of screw: 2310 mm.
    7. Barrel heating zones: five-zone.
    8. Cooling fan: 180 W x 5 pcs.
    9. Extruder main motor: 30 kW.
    10. Barrel heating power: 20 kW.
    11. Filter heating power: 9.5 kW.
    12. Die heating power: three-zone 8.5 kW.
    13. T-die dimension: 610 x 180 x 250 mm.
    14. T-die length and thickness: 550 mm, 0.4-1 mm (adjustable).
    15. Capacity: 1000 kg per 24 hours.
    16. Raw material: PP/PE.
    17. Frequency conversion control speed with frequency conversion motor type: Semens motor, direct transmission mode.
    18. Hard tooth surface gear motor.
    19. Material of screw heating: Al casting.
    20. Screw and barrel heat treatment: nitriding.
    21. Cast aluminum heating unit with hollow stainless steel insulation cover.
    22. Material of T-die: 5CrNiMoV forging and tempering refractory steels.
    23. Filter exchanger equipment: Φ 90 mm double-barrel filters.
    24. Reducer: ZLYJ173-20.
    25. Includes automatic dryer hopper and automatic loader.
    26. Machine weight: 2100 kg; control cabinet weight: 240 kg.
  3. Cooling Bath
    1. Dimension of cooling bath: 1000 x 700 x 460 mm.
    2. Volume: 320 L.
    3. Material: 304 stainless steel with 2 mm thickness.
    4. Accessibility: electric heating and height with combining operation.
    5. Weight: 132 kg.
  4. Squeezing Water Cutting Part
    1. Drive power: 3 kW.
    2. Converter power: 3.7 kW.
    3. Drawing roller size: Φ 178 x 650 mm.
    4. Pressure roller size: Φ 180 x 650 mm.
    5. Drawing roller quantity: 2 rollers.
    6. Squeeze rubber roller size: Φ 140 x 650 mm.
    7. Film guiding roller size: Φ 88 x 650 mm.
    8. Film guiding roller quantity: 2 pcs.
    9. Max. speed: 25 m/min.
    10. Reducer: WPA100-1/40.
    11. Converter brand: Vicruns.
    12. Drawing roller with hard chrome plating.
    13. Drive mode: chain drive.
    14. Unfold film roller material: Q235A, hard chroming.
    15. Weight: 1350 kg.
  5. Hot Air Oven
    1. Dimension: 5000 (L) x 650 (W) x 1260 mm (H).
    2. Heating power: 22 kW.
    3. High pressure air blower power: 2.2 kW x 2 pcs.
    4. Heating tube quantity: 11 pcs.
    5. High pressure fan quantity: 2 pcs.
    6. Inner material: stainless steel with heat preservation.
    7. Heating method: electrical heating.
    8. Pneumatic opening and closing, opening size based on needs.
    9. Adjusting the air volume freely.
    10. Two sets of fans cycle for more uniform temperature.
    11. Machine weight: 2300 kg.
  6. Fibrillator Unit
    1. Power: 3 kW.
    2. Needle roller size: Φ 138 x 580 mm.
    3. Needle tube: 38 pcs.
    4. Needle quantity: 9 needles per cm.
    5. Converter power: 3.7 kW.
    6. Pressure roller control mode: pneumatic.
    7. Weight: 350 kg.
  7. Stretching Roller
    1. Motor power: 7.5 kW.
    2. Converter power: 7.5 kW.
    3. Roller size: Φ 270 x 580 mm.
    4. Roller quantity: 7 rollers.
    5. Max. speed: 150 m/min.
    6. Converter brand: Vicruns.
    7. Reducer: K77-Y7.5-4P-10.81.
    8. With hard chrome plating and mirror treatment.
    9. Drive mode: helical gear transmission with full hard tooth surface, grinding teeth treatment, high precision.
    10. Weight: 2100 kg.
  8. Collection Winder
    1. Motor model: not specified.