NovaStar, SY119, PP Raffia Twine Extrusion Line, 2000kg/24h, 80mm Screw (New)

Description

  1. Overview
    1. PP raffia twine extruder with a capacity of 2000 kg per 24 hours
    2. 24 winders with frequency inverter for small twine size 9000 denier to 27000 denier
    3. 5 jumbo winders for big size twine from 27000 denier to 30000 denier
    4. Includes hydraulic bobbin un-loader (1 set), 6 kg air compressor (1 set), and 100 kg mixer (1 set) for free
    5. Optional: meter pump, automatic screen changer, PLC control system, and so on
  2. Extruder Part
    1. Screw diameter: 80 mm
    2. Ratio of L/D: 33:1
    3. Material of screw and barrel: 38CrMoAl
    4. Barrel outer diameter: 130 mm
    5. Rotation speed of screw: 20 to 90 rpm
    6. Effective length of screw: 2475 mm
    7. Barrel heating zones: five-zone
    8. Cooling fan: 180 W x 5 pcs
    9. Extruder main motor: 37 kW
    10. Barrel heating power: 25 kW
    11. Filter heating power: 9.5 kW
    12. Die heating power: three-zone 11.25 kW
    13. T-die dimension: 880 x 180 x 250 mm
    14. T-die length and thickness: 800 mm, 0.4 to 1 mm (adjustable)
    15. Capacity: 2000 kg per 24 hours
    16. Raw material: PP/PE
    17. Frequency conversion control speed with Siemens motor, direct transmission
    18. Hard tooth surface gear motor
    19. Screw heating material: aluminum casting
    20. Screw and barrel heat treatment: nitriding
    21. Cast aluminum heating unit with hollow stainless steel insulation cover
    22. T-die material: 5CrNiMoV forging and tempering refractory steels
    23. Filter exchanger equipment: Φ 90 mm double-barrel filters
    24. Reducer: ZLYJ200-20
    25. Includes automatic dryer hopper and automatic loader
    26. Machine weight: 2200 kg, control cabinet: 240 kg
  3. Cooling Bath
    1. Dimension of cooling bath: 1230 x 1380 x 490 mm
    2. Volume: 700 L
    3. Material: 304 stainless steel with 2 mm thickness
    4. Accessibility: electric heating and height with combining operation
    5. Weight: 150 kg
  4. Squeezing Water Cutting Part
    1. Drive power: 4 kW
    2. Converter power: 3.7 kW
    3. Drawing roller size: Φ 178 x 850 mm
    4. Pressure roller size: Φ 180 x 850 mm
    5. Drawing roller quantity: 2 rollers
    6. Squeeze rubber roller size: Φ 140 x 850 mm
    7. Film guiding roller size: Φ 88 x 850 mm
    8. Film guiding roller quantity: 2 pcs
    9. Maximum speed: 25 m/min
    10. Reducer: WPA120-1/40
    11. Converter brand: Vicruns
    12. Drawing roller with hard chrome plating
    13. Drive mode: chain drive
    14. Unfold film roller material: Q235A, hard chroming
    15. Weight: 1420 kg
  5. Hot Air Oven
    1. Dimension: 5000 (L) x 850 (W) x 1260 mm (H)
    2. Heating power: 26 kW
    3. High pressure air blower power: 2.2 kW x 2 pcs
    4. Heating tube quantity: 13 pcs
    5. High pressure fan quantity: 2 pcs
    6. Inner material: stainless steel with heat preservation
    7. Heating method: electrical heating
    8. Pneumatic opening and closing, opening size based on needs
    9. Adjusting the air volume freely
    10. Two sets of fans cycle for more uniform temperature
    11. Machine weight: 2600 kg
  6. Fibrillator Unit
    1. Power: 4 kW
    2. Needle roller size: Φ 138 x 820 mm
    3. Needle tube: 38 pcs
    4. Needle quantity: 9 needles per cm
    5. Converter power: 3.7 kW
    6. Pressure roller control mode: pneumatic
    7. Weight: 360 kg
  7. Stretching Roller
    1. Motor power: 7.5 kW
    2. Converter power: 7.5 kW
    3. Roller size: Φ 270 x 850 mm
    4. Roller quantity: 7 rollers
    5. Maximum speed: 150 m/min
    6. Converter brand: Vicruns
    7. Reducer: K77-Y7.5-4P-10.81
    8. With hard chrome plating and mirror treatment
    9. Drive mode: helical gear transmission with full hard tooth surface, grinding teeth treatment, high precision
    10. Weight: 2200 kg
  8. Collection Winder
    1. Motor model: YLJ100-8-10
    2. Motor power: 10 N.m
    3. Roller size: Φ 150 x 850 mm
  9. Winder Part
    1. Heads of winder: 24 heads
    2. Frequency power: 750 W
    3. Weight: 2100 kg
  10. Specifications
    1. Weight: 2440