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NovaStar, SY120, PP Raffia Twine Extrusion Line, 3000kg/24h, 90mm Screw, 45kW (New)

NovaStar, SY120, PP Raffia Twine Extrusion Line, 3000kg/24h, 90mm Screw, 45kW

Description

  1. Overview
    1. PP raffia twine extruder with a capacity of 3000 kg per 24 hours.
    2. Includes 24 winders with frequency inverter for small twine size 9000 denier to 27000 denier.
    3. Includes 6 jumbo winders for big size twine from 27000 denier to 30000 denier.
    4. Comes with hydraulic bobbin un-loader (1 set), 6 kg air compressor (1 set), and 100 kg mixer (1 set) included for free.
    5. Optional: meter pump, automatic screen changer, PLC control system, and others.
  2. Extruder Part
    1. Screw diameter: 90 mm.
    2. Ratio of L/D: 33:1.
    3. Material of screw and barrel: 38CrMoAl.
    4. Barrel outer diameter: 170 mm.
    5. Rotation speed of screw: 20 to 90 rpm.
    6. Effective length of screw: 3000 mm.
    7. Barrel heating zones: six-zone.
    8. Cooling fan: 180 W x 6 pcs.
    9. Extruder main motor: 45 kW.
    10. Barrel heating power: 36 kW.
    11. Filter heating power: 10.8 kW.
    12. Die heating power: five-zone 14.4 kW.
    13. T-die dimension: 1080 x 180 x 250 mm.
    14. T-die length and thickness: 950 mm, 0.4 to 1 mm (adjustable).
    15. Capacity: 3000 kg per 24 hours.
    16. Raw material: PP/PE.
    17. Frequency conversion control speed with Siemens motor, motor direct transmission.
    18. Hard tooth surface gear motor.
    19. Material of screw heating: aluminum casting.
    20. Screw and barrel heat treatment: nitriding.
    21. Cast aluminum heating unit with hollow stainless steel insulation cover.
    22. Material of T-die: 5CrNiMoV forging and tempering refractory steels.
    23. Filter exchanger equipment: Φ 130 mm double-barrel filters.
    24. Reducer: ZLYJ225-20.
    25. Includes automatic dryer hopper and automatic loader.
    26. Machine weight: 2640 kg, control cabinet: 240 kg.
  3. Cooling Bath
    1. Dimension of cooling bath: 1424 x 1380 x 490 mm.
    2. Volume: 900 L.
    3. Material: 304 stainless steel with 2 mm thickness.
    4. Accessibility: electric heating and height with combining operation.
    5. Weight: 190 kg.
  4. Squeezing Water Cutting Part
    1. Drive power: 5.5 kW.
    2. Converter power: 5.5 kW.
    3. Drawing roller size: Φ 178 x 1050 mm.
    4. Pressure roller size: Φ 180 x 1050 mm.
    5. Drawing roller quantity: 2 rollers.
    6. Squeeze rubber roller size: Φ 140 x 1050 mm.
    7. Film guiding roller size: Φ 88 x 1050 mm.
    8. Film guiding roller quantity: 2 pcs.
    9. Maximum speed: 25 m/min.
    10. Reducer: WPA155-1/40.
    11. Converter brand: Vicruns.
    12. Drawing roller with hard chrome plating.
    13. Drive mode: chain drive.
    14. Unfold film roller material: Q235A, hard chroming.
    15. Weight: 1650 kg.
  5. Hot Air Oven
    1. Dimension: 5000 (L) x 1050 (W) x 1300 mm (H).
    2. Heating power: 30 kW.
    3. High pressure air blower power: 3 kW x 2 pcs.
    4. Heating tube quantity: 15 pcs.
    5. High pressure fan quantity: 2 pcs.
    6. Inner material: stainless steel with heat preservation.
    7. Heating method: electrical heating.
    8. Pneumatic opening and closing, opening size based on needs.
    9. Adjusting the air volume freely.
    10. Two sets of fans cycle for more uniform temperature.
    11. Machine weight: 3100 kg.
  6. Fibrillator Unit
    1. Power: 5.5 kW.
    2. Needle roller size: Φ 138 x 1020 mm.
    3. Needle tube: 38 pcs.
    4. Needle quantity: 9 needles per cm.
    5. Converter power: 5.5 kW.
    6. Pressure roller control mode: pneumatic.
    7. Weight: 450 kg.
  7. Stretching Roller
    1. Motor power: 11 kW.
    2. Converter power: 11 kW.
    3. Roller size: Φ 270 x 1050 mm.
    4. Roller quantity: 7 rollers.
    5. Maximum speed: 150 m/min.
    6. Converter brand: Vicruns.
    7. Reducer: K87-Y11-4P-11.13.
    8. With hard chrome plating and mirror treatment.
    9. Drive mode: helical gear transmission with full hard tooth surface, grinding teeth treatment, high precision.
    10. Weight: 2500 kg.
  8. Collection Winder
    1. Motor model: YLJ100-8-10.
    2. Motor power: 10 N.m.
    3. Roller size: Φ 150 x 1050 mm.
  9. Winder Part
    1. Heads of winder: 27 heads.
    2. Frequency power: 750 W.
    3. Weight: 2632 kg.
  10. Specifications
    1. Weight: 2880