NovaStar, Double Head High Frequency Welding Machine, 5kW, 27.12 MHz, 700x350mm Table

Description

  1. Overview
    1. Customized hot welding machine for polycarbonate discs and TPU film
    2. Reference: YY-3217
    3. Model: YY-3217
  2. Technical Parameters
    1. Impulse welding process: pressure applied to seam area by impulse-heater
    2. Heat created by pulsing energy through the heating element for the duration of the weld
    3. After set weld time, a slight cool down cycle helps eliminate wrinkles
  3. Electrical Specifications
    1. Grounded AC 220 V supply with correct breaker and protection
  4. Pneumatic Specifications
    1. Nominal working pressure: 0.5 MPa
  5. Cooling System
    1. Chiller filled with clean water or manufacturer-specified coolant
    2. Chiller must remain upright with adequate airflow
  6. Operating Modes
    1. Manual mode for setup, fixture changes, alignment, and debugging
    2. Automatic mode for production after settings are confirmed and work area is clear
    3. When leaving unattended, switch to manual mode then power off
  7. Controls and HMI
    1. Password-controlled permission function for parameter changes
    2. Adjustable parameters: delay time, weld time, cooling time, rise and stay, and reset time
    3. Large, sudden increases in temperature or pressure not recommended; adjust in small steps
    4. Factory parameters marked as restricted should not be changed
  8. Safety Features
    1. Emergency stop: stops machine immediately in automatic mode
    2. In manual mode, designated control raises the heating plate
    3. Two hand controls required; one hand operation prohibited
    4. Guards and shields must be in place; interlocks must not be bypassed
    5. Lockout tagout required before cleaning, maintenance, or repair
  9. Condition and Maintenance
    1. Start of each shift: check two hand buttons, emergency stop, guards, interlocks, air pressure, and chiller operation
    2. Monthly: inspect structural screws and critical fasteners for loosening; retighten as required
    3. All inspections recorded in maintenance log
    4. Maintenance log updated after each service event
  10. Included Documentation
    1. User manual with safety instructions
    2. Maintenance log
    1. Not specified