NovaStar, M-1200, Filament Winding Machine, 1200 m/min, 40 Spindles, 450mm Gauge

Description

  1. Overview
    1. Advanced winding machine designed for high efficiency and low energy consumption
    2. Suitable for a wide range of yarn types and applications
    3. Precision winding technology, direct drive transmission, and electronic tension control
    4. Robust modular structure, high-tech electronic components, and user-friendly HMI touch screen
    5. 220 volts, 60 Hz
  2. Benefits and Advantages
    1. High efficiency and low energy consumption
    2. Adjustable crossing angle for optimal dyeing
    3. Independent operation of machine sides
    4. Precision and digital winding technology
    5. Enhanced production efficiency with single drive for each yarn
    6. Robust modular structure and high-tech components
  3. Technical Parameters
    1. Types of winding: precision winding / digital winding
    2. Mechanical speed: up to 1200 m/min (process speed depends on process parameters)
    3. Workable speed: 800 to 850 m/min (can reach 1000 m/min if hank yarn is made by our machine)
    4. Package shape: 15° to 90°
    5. Traverse: 25 mm to 257 mm (0.98 inches to 10.12 inches)
    6. Take-up package diameter: up to 280 mm (11.02 inches)
    7. Package weight: 2 kg (depends on yarn specification)
    8. Supply package diameter: up to 280 mm (11.02 inches)
    9. Yarns: high and low flexibility polyester or nylon, processed filament yarn, monofilament
    10. Take-up tubes: 0° to 5° 57'
    11. Winding angle: 10° to 18°
    12. Min./max. number of spindles: 4 to 60
    13. Gauge: 450 mm (17.72 inches)
    14. Oiling system: single drive
    15. Hank position: downward (vertical)
    16. Installed power: 400 W
    17. Power consumption: 40 W
    18. Size (L x W x H): 1823 x 700 x 1550 mm (71.77 x 27.56 x 61.02 inches)
    19. Machine software: HMI, touch screen / user-friendly with graphic option
    20. Electronics: hi-tech
    21. Main drive transmission: direct driven
    22. Spindles per section: 5
    23. Automatic doffer: non
    24. Spindle execution: single-sided execution
    25. Max winding speed (production): up to 1100 m/min (depending on winding ratio/angle)
    26. Length measurement system: encoder
    27. Yarn types: texture filaments, spun yarns, sewing threads, etc.
    28. Traverse system: main servo motor / yarn guiding system with special steel wire
    29. Min traverse length: depends on winding angle/winding ratio
    30. Traverse variation: yes
    31. Tapper/tapper compensation: yes / yes
    32. Curve: yes
    33. Traverse variation/edge softener: yes
    34. Drive: individual
    35. Full package diameter: 270 mm (10.63 inches)
    36. Tube type: cylindrical, conical, plastic dyeing tubes
    37. Cone degree (conicity): normally 5°57', 3°30', 5°37' (other types can be optional)
    38. Bracket opener/tube opener: mechanical bracket opener
    39. Digitens (online tension sensor controlling): installed, monitoring and controlling final package yarn tension online
    40. Electronic overfeeding device: BLDC (brushless D.C motor), online monitoring current and RPM
    41. Tension system: electronic tension with gate tension
    42. Ceramic yarn guide devices: yes
    43. Machine structure: single side, single layer
    44. Overall size (L x W x H): L22350 mm x W810 mm x H1480 mm (L880.71 inches x W31.89 inches x H58.27 inches)
    45. Dimension per section (5 spindles): L1812 mm x W810 mm x H1467 mm (L71.34 inches x W31.89 inches x H57.76 inches)
    46. Headstock dimension: L755 mm x W810 mm x H1467 mm (L29.72 inches x W31.89 inches x H57.76 inches)
  4. Machine Applications
    1. Intelligent high-speed electronic precise winding machine mainly used for winding bobbins or cones
    2. Suitable for all kinds of draw textured yarn (DTY)
    3. Suitable for fully drawn yarn (FDY)
  5. Machine Configurations
    1. Winder design: single-sided working machine, based on a solid modular metal structure, each section composed of six winding positions
    2. Electrical components: includes a frequency inverter (brushless motor drive), includes sensors, equipped with an electrical control box, includes operation elements/executive components
    3. Driving parts: each position is individually driven, the motor drives the overfeed directly onto the take-up active winding cheese axis
    4. Dimensions: machine head size L755 x W810 x H1467 mm (L29.7 x W31.9 x H57.8 inches), machine body one section of 5 spindles L1812 x W810 x H1467 mm (L71.3 x W31.9 x H57.8 inches), overall measure including machine head L22500 mm x W810 mm x H1480 mm for one set of 60 spindles (L885.8 x W31.9 x H58.3 inches), can offer the machine in 30 or 40 positions also
    5. Container capacity: 20GP can fit machines up to 30 spindles, 40HQ can fit machines up to 120 spindles
    6. Applicable industries: suitable for textile manufacturing, garment production, embroidery, and thread production; can handle various yarn types such as fully drawn yarn (FDY), draw textured yarn (DTY), air textured yarn (ATY), sewing threads, bonded threads, embroidery threads, viscose yarn, rayon yarn, spun polyester yarn, bulked continuous filament (BCF) yarn, wool yarn, acrylic yarn, blended yarns
  6. Included
    1. Machine includes an oiling system
    2. Rewinder/tight winding: from bottom to packaging, the yarn path includes ceramic guides, an overfeeding roller, an electronic tension gate, a tension sensor, an oiling system, a yarn break sensor, traverse units, and a bobbin adaptor