Description Overview Produce your own die-cut boxes in-house Programmable semi-automatic shuttle operation Manual and automatic shuttle production cycles Change from one die to the next in seconds Touch screen setup and PLC control Audible alarm signaling machine start Double safety system Compact and foldable design Only minimal training required – no need for skilled labour Applications Packaging: clam shell, blister packs, inserts Stationery Nonwovens Leather and reinforced or laminated soft plastics Foams: full spectrum of various density foams up to 100 mm thick Wall solid fibreboard: up to 5 mm (3/16") depending on density Plastics: hard foils, PVC, PP, PET, PE, HDPE, thermoformed films Corrugated boards: 2, 3 and 5-layers Technical Specifications Working width: 800 to 2500 mm Distance between shafts: 0 to 100 mm Punching tool moving speed: 0.7 to 0.8 m/s Cycle time: 4-10 s Installed power: 0.75 to 2.2 kW Shafts diameter: 210/200 mm or 310/310 mm Length of each table: 1600 to 3400 mm Cutting Capabilities Max die height: 75 mm (3") Widths from 800 mm (31") to 2500 mm (98") Precision cutting with simple flat bed wood/steel blade dies Production speed max: 20 to 30 cut cycles/min Programmable number of cycles Convert a range of materials from 0 to 12 mm (1/2") thickness Upper roller coated in high resistance polymer Ability to exert up to 150 tons of cutting pressure Convert all types of corrugated board, solid fiberboard and plastics Operation and Control Mitsubishi PLC control system with three modes: single, double or automatic transfer Depending on production level, either one or two machine operators can be used Upper shaft covered with a special plastic material Punching die (special wooden form with knives) with cut-out material placed directly between die cutter shafts Die cutter shafts driven by transmission belt for noiseless and steady work Tables equipped with transmission belts for placing the punching die between two die cutter shafts Design and Construction Zemat TG range of roller die cutting machines Designed for cutting out different patterns from hard foils, cardboard and paper Can also be used for cutting out die stampings from foils obtained in vacuum forming process using band punching dies on plywood Enables cardboard bending (making incisions) and perforation for foil and cardboard packing Rollmat is set-up and ready to start producing boxes in seconds User can produce any size and design of box using a conventional wood form cutting die
