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ETO Sterilizer, 50 CBM, 2200x2800x8000mm, Double Door (New)

Description

  1. Overview
    1. Inner size: H 2200 x W 2800 x L 8000 mm (double door)
    2. Chamber capacity: 50 cbm
    3. Construction material: Contact part mild steel, non-contact part mild steel
  2. Main Shell
    1. Thickness: 12 mm
    2. Material: Mild steel
    3. Design pressure: 2.0 kg/cm²
    4. Testing pressure: 1.5 kg/cm²
    5. Operating pressure: 0.5 to 1.0 kg/cm²
  3. Jacket Shell
    1. Thickness: 10 mm
    2. Material: Mild steel (MS)
    3. Design pressure: 3.0 kg/cm²
    4. Testing pressure: 2.0 kg/cm²
    5. Operating pressure: 1.0 kg/cm²
    6. Spacer between water gallery and chamber is joined with 100 mm diameter mild steel schedule 40 plate and both side welded for strength to take heavy pressures and vacuum
    7. Jacket will be supported with 8 x 4” I beam ring
  4. Double Door Plate
    1. Thickness: 16 mm
    2. Material: Mild steel
    3. Door plate is made from 16 mm heavy-duty mild steel
    4. Both side epoxy painted
  5. Door Supporting Plate
    1. Thickness: 12 mm
    2. Material: MS
    3. Door supporting plate is made from heavy duty MS square pipe
  6. Central Locking Arrangement
    1. Material: MS powder coated
    2. Radial central locking system is easy to operate and safe
    3. Central locking bar: 40/40 MS powder coated
    4. Central locking plate: MS powder coated
  7. Legs
    1. Type: I beam
    2. Material: MS
    3. Total assembly of the machine is fixed on the heavy I beam of MS which is painted
  8. Connection, Valve and Meter
    1. Material: Mild steel
    2. All connections connected to chamber and jacket are made from heavy pipe of mild steel and all connections are both side welded
  9. Insulation
    1. Thickness: 50 mm
    2. Material: Rock wool
    3. Every part of the machine such as chamber, water tank, steam generator is insulated with 50 mm thick rock wool which prevents machine from heat transfer
  10. Insulation Plate
    1. Thickness: 1 mm
    2. Material: Aluminum
    3. All insulated parts are properly covered with 1 mm of aluminum sheet
  11. Vacuum Pump
    1. Power: 10 H.P.
    2. Type: Oil base
    3. Saga branded vacuum pump with NRV, easy to use and maintenance free, used to achieve proper vacuum in chamber and after process is completed it is used for removal of gases from the chamber
  12. Hot Water Tank
    1. Capacity: 400 liter
    2. Material: SS 304
    3. Made of 4 mm SS 304 and insulated with 50 mm of glass wool
    4. Has a 2 HP motor for water circulation to achieve uniform temperature in chamber
  13. Heaters
    1. Power: 9 kW each
    2. Quantity: 5 nos
    3. Branded heaters are attached in hot water tank used for achieving temperature and controlled by the temperature controller attached in control panel with ampere meter
  14. Piping
    1. Size: 1.5”
    2. Material: M.S.
    3. Connection piping for the chamber is made from heavy duty seamless pipe of MS and all pipelines are MS powder coated
  15. Gasket (Food Grade)
    1. Size: 30/30
    2. Material: Silicone
    3. Single joint food grade silicone gasket is fixed between chamber and door
  16. E.T.O. Gas Pipe (Flexible)
    1. Size: 0.5” x 3000 mm
    2. Type: Hose pipe
  17. Electric Panel
    1. Material: MS powder coated
    2. Electric panel is used for operation can be fully automatic or manual mode
    3. All necessary switches and other electric parts are Schneider branded
    4. Panel includes light indicators for indicating which process is going and buzzer alert
  18. HMI and PLC
    1. Brand: Beijer + Mitsubishi
    2. Type: 7” color touch screen
    3. User friendly automation software is run by the branded HMI and PLC
  19. Automation
    1. Operation: Fully automatic and manual operation
    2. Automation software is very user friendly and takes care of all processes of the sterilization cycle
    3. All cycle parameters such as temperature, pressure, vacuum, and time are programmable
    4. Number of different combinations can be programmed and named
    5. Password facility for security
    6. Over pressure, under pressure warning and auto prevent
  20. Temperature Sensors
    1. Quantity: 8 nos
    2. Brand: Aranka or Rays
    3. 3 wire temperature sensors are used to monitor the temperature in the chamber and the jacket
    4. Range: 0 to 300 celsius
  21. RH Sensors
    1. Quantity: 4 nos
    2. Brand: Aranka or Rays
    3. Temperature + RH sensors are used to monitor the temperature and RH in the chamber
    4. Range: 0 to 100% RH
  22. Pressure Sensor
    1. Quantity: 1 nos
    2. Brand: Honeywell
    3. Sensors are used to monitor the chamber pressure
    4. Range: 1 to 3 bar
  23. EO Gas Vaporizer
    1. Quantity: 1 nos
    2. Material: SS 304
    3. EO gas vaporizer is made from SS 304 in coil shape placed in hot water line so that gas will be converted to vapor form before entering chamber
  24. Gas Spurge
    1. Material: SS 304
    2. A small tube of SS is used to purge the gas inside the chamber for uniform gas circulation and spread the gas to each corner of machine
  25. Steam Generator
    1. Power: 12 kW
    2. Steam generator is made from heavy tube of SS and comes with all necessary connections like pressure switch, safety valve and water level indicator etc.
  26. Gas Consumption
    1. Consumption: 800 gm per m³
    2. As per calculation machine required 800 gm gas of 90% EO and 10% CO2 combination
    3. You can adjust it as per your requirement
  27. Fumigation Chamber
    1. Capacity: MBR (4-5 tin)
    2. In the same sterilizer machine you can fumigate your material, for that there are extra valves and connections provided to spread uniform gas