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Combined Offer, Karl Mayer, ROB 2200, Dornier P2, Staubli Unival 100

Description

  1. Overview
    1. Listing includes two separate industrial machines: one electronic jacquard machine and two glass-ready weaving machines.
    2. All items are used and require customer inspection to verify specification and supplied goods.
  2. Electronic Jacquard Machine Unival 100 Size 512 Ends Year 2010
    1. Reference number: YY-3495.
    2. Very little used.
    3. 4 rows height.
    4. 512 actuators.
    5. Sold hooking 512 neck cords.
    6. Hooking height 4 rows.
    7. According to drawing hooking / F4 267.002 OB.
    8. Actuators reinforced with wide pulley.
    9. Combing depth PE = 140 mm.
    10. Offset in pick direction -AJ- 0 mm.
    11. Offset in warp direction -ZA- 0 mm.
    12. Shed large 188 mm.
    13. Shed small 188 mm.
  3. Glass Ready Weaving Machines Year 2022 (Carbon Proof)
    1. Reference number: YY-3496.
    2. Available for spring 2025 delivery; currently in daily production.
    3. Two off Dornier P2, 2200 mm model TKN 4/S G20.
    4. Staubli type 3020/2, 20 shaft.
  4. Weaving Machine Specifications
    1. Dornier rapier weaving machine P2.
    2. Type: TKN 4/S G 20.
    3. Max. reed beat-up force: 23 kN.
    4. Nominal width: 220 cm.
    5. Weft insertion: positive center transfer and open shed weft insertion.
    6. Shedding: electronic dobby machine.
    7. Electronics/control: FT-version (fast ethernet technology) with 12" touchscreen Dornier Ergoweave® and integrated speed control.
    8. Main drive: Dornier Syncrodrive®.
    9. Application: reinforcing fabrics made of glass roving.
    10. Reed drawing-in width: max. 217 cm, min. 146 cm.
    11. Maximum mechanical speed: 520 rpm (max. drawing-in width), 550 rpm (min. drawing-in width).
    12. Production speed: optimum depends on drawing-in width, pattern design, quality of weft yarn material, weft yarn packages, warp quality, and speed limitations of the shedding motion; additional limitations possible depending on configuration.
  5. Warp Preparation
    1. Technical advice: warp beam must be appropriate for the weaving process, hard wound with an even perimeter over the whole width; winding should not build up or decline in the selvedge area; winding hardness must be consistent; all ends and tapes need constant tension over the whole width; warp beam width must be adapted to the reed width.
  6. Ground Warp
    1. Machine footings: serial execution, 5°; elastic mounting pads type Sylodamp.
    2. Rear step board: full-width rear step board.
    3. Warp beam support ground: Eurofix type, full-width warp beam; beam flange diameter up to 1000 mm; max. warp beam weight 5000 kg; warp beam drawing no. 74.013-64.002.
    4. Warp beam adaptor: standard version for Euro warp beam.
    5. Warp let-off ground: servo-controlled warp let-off EWL, type 804; constant warp feed; automatic regulation of warp tension; maximum allowed warp tension 660 kg.
    6. Measuring device ground: S-sensor integrated in back rest device, sensor type DS300.
    7. Back rest device ground: single back rest assembly continuously adjustable in horizontal and vertical direction; back rest roller steel, diameter 125 mm, surface structured chromium finish; back rest springs, 6.3 mm, LHS and RHS.
  7. Top Warp
    1. Warp let-off top: servo-controlled warp let-off EWL, type 804; constant warp feed, automatic regulation of warp tension; maximum allowed warp tension 660 kg.
    2. Measuring device top: S-sensor integrated in back rest device, sensor type DS300.
    3. Warp beam support top: Eurofix type, full-width warp beam; beam flange diameter up to 1000 mm; max. warp beam weight 2500 kg; warp beam drawing no. 74.013-64.002.
    4. Back rest device top: single back rest assembly continuously adjustable in horizontal and vertical direction; back rest roller steel, diameter 125 mm, surface structured chromium finish; back rest springs, 6.3 mm, LHS and RHS.
    5. Separate warp beam stand: one additional separate warp beam stand for two warp beams (same specification as the device in the machine).
  8. Warp Surveillance
    1. Optical warp stop motion: Protechna Laserstop type 4082, 2 light barriers; supervision of warp threads available in different positions; position light barrier in rear shed, below rear shed.
  9. Shedding
    1. Machine frame: sturdy profile breast beam with milled guide for mounting of all adjustable devices and for stepless width change.
  10. Shedding With Harness Frames
    1. Shedding motion drive: Dornier Syncrodrive®.
    2. Debby motion: Staubli type 3020/2; housing max. 20 units, 12 mm pitch; shaft units installed 20; shaft positions 1 to 20; max. permissible load (vertical) per harness position 1500 N; profile P3; drive rod 5 kN fixed; oil level kit without.
    3. Lateral heald frame guide: individual guidance for heald frames with U-shaped lateral supports; drawing no. 74.048-92.001; heald length 382 mm; heald slide bar type C / 22 x 1.6 mm.
    4. Centre heald frame guide: 2 x bottom; heald frame guide pieces slim version.
    5. Undermotion: universal type Dornier Autolub; 20 undermotions, 2 harness levers with intermediate lever, 12 mm pitch, shaft connection type Staubli DRC 10 snap closure.
  11. Central Module
    1. Main drive motor: Dornier Syncrodrive®; two separate servo-controlled motors directly drive the weaving machine and shedding motion; both motors work synchronously and speed-controlled; determined regulation of machine acceleration via temporary control adjustment at machine start for start mark prevention.
    2. Main gearbox: bilateral reed and rapier drive; supervised lubrication, external system with separate oil tank; change of weaving width through stepless, easily accessible rapier stroke adjustment; programmed reverse motion for automatic finding of broken pick, synchronous movement of reverse motion with shedding motion, warp let-off and take-up motions.
  12. Reed Support
    1. Reed support: reed drive shaft with multiple ball bearing; reed clamping rail made of aluminium bridge elements, bolted to the reed drive shaft; bottom reed profile 10.0 mm, reed height 105 mm; reed drawing no. 84.002-01.21 (in case reeds are included in the delivery, please see style-specific accessories); auxiliary reed LHS/RHS coarse version.