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Quad Plus, Non-Woven Basis Weight Measurement Gauge System, 80" Max Width, Ultrasonic O-Frame (New)

Quad Plus, Non-Woven Basis Weight Measurement Gauge System, 80" Max Width, Ultrasonic O-Frame

Description

  1. Overview
    1. Basis weight measurement system utilizing ultrasonic technology
    2. Non-woven basis weight measurement gauge system
    3. System utilizes an o-frame, ultrasonic transmission sensor and receiver to measure the product basis weight
    4. Continuous scanning system to provide constant feedback for cd (cross direction) weight variation and md (machine direction) weight variation
  2. Preliminary Customer Machine Data
    1. Type: non-woven
    2. Weight: 4 oz/yard (135.6 gsm)
    3. Width: 80” max
  3. Operator Interface
    1. Industrial pc – qty 1: windows 11 pro operating system, ascii keyboard and mouse
    2. Operator console – qty 1: floor mount pedestal enclosure to house pc and touchscreen
    3. 23.8” touchscreen monitor
    4. Industrial folding keyboard to withstand environmental conditions
  4. System Application Software
    1. Hmi software is pc based on.net and postgresql
    2. System and application software stored on flash disk in the beckhoff controller
  5. Management Information System Software Package
    1. Composite web profiles (cumulative averages) of measurements by linear dimension or by control zone
    2. Last scan profiles of coat weight by linear dimension or by control zone
    3. Machine direction trends
    4. Recipe storage and selection
    5. Trend data with historian compatibility including machine direction and cross web profiles
    6. Batch report package
    7. Maintenance pages
    8. Color maps (2d and 3d)
    9. Indicator page
    10. Quarantine page for removal of data of discarded portions of rolls on roll reports
    11. Log page
    12. Alarm page
    13. Automatic pdf report generation
  6. Hardware
    1. Scanning frame – qty 1 (electrical components housed in the end of scanning frame): o-frame style, scanning width for 80” maximum product width, internal cabling, servo motor, limit switches, proximity and other auxiliary sensors, cable terminals and all internal system cables, miscellaneous hardware, local push button station located on operator side of frame
    2. Emergency stop button – one on each side of scanning frame
    3. Scan button
    4. Park button
    5. Jog selector switches
    6. Gauge controller
    7. Beckhoff i/o modules
    8. Ac drive for frame motor
    9. Led light column for status
    10. Voltage distribution
    11. Power supply
  7. Measurement Sensor
    1. Ultrasonic transmission – transmitter and receiver
  8. Commissioning
    1. Up to (3) 10-hour days
    2. Travel and expenses included
  9. Project Services
    1. Project management, with kick-off meeting when project starts
    2. Complete engineering of hardware including the overall system structure, hardware specifications, cabinet layouts etc.
    3. Application software build
    4. Factory integration test, 1 day (system is built and testing in turkey) if a us based fat test is required, please let us know so we can add this to the quote
    5. Operator training - during commissioning phase
    6. Maintenance training - during commissioning phase
  10. Onsite Services
    1. System check-out and commissioning
    2. A single trip is included in the project
    3. Online calibration check with the customer lab for those grades which will be running during the start-up period
    4. Operator training - during commissioning phase
    5. Maintenance training - during commissioning phase
  11. Miscellaneous
    1. The enclosures containing the drive, controller and i/o modules will be placed near the scanner, taking into consideration sensor cable length purchased
    2. The operator control station will be placed in the designated area
    3. All system internal cables will be provided as part of project scope
  12. Buyer's Responsibilities
    1. Electrical and mechanical installation of equipment at desired locations: scanning frame, control panel, operator station etc.
    2. Supply of electricity, conditioned dry air, network connection and cable
    3. Running of conduit and air lines where required
    4. Support from lab for on-line calibration
  13. Documentation
    1. Standard manuals: operator manual, maintenance manual
    2. Project documents: electrical schematics, mechanical drawings with parts list & exploded views
    3. The supply of the documentation is in pdf file format