NovaStar, MM170, PET Monofilament Extrusion Line, 100 kg/h, 600mm Working Width, 168 Winding Positions (New)

Description

  1. Overview
    1. Resin: Pet/pa6 pellets
    2. Diameter: 0.18 to 2 mm
    3. Output: 100 kg/h
    4. Operating direction: Left to right / right to left
    5. Color finish: Ral 7035 light gray, structure ral 5002
    6. Client's main voltage: 3 x 480 v, 50 hz, 3 phases with neutral wire
  2. Technical Specifications
    1. Working height: 1100 mm
    2. Working width: 600 mm
    3. Diameter range: 0.18~2 mm
    4. Winding positions: 168 units
    5. Number of monofilaments: Up to 160 units
  3. Extrusion Line Included Components
    1. Extrusion group
    2. Spin pump group
    3. Spin head group
    4. Quench tank
    5. Slow stretching draw stand
    6. Hot water stretching tank
    7. Water removal unit
    8. Fast stretching draw stand 1
    9. Hot air stretching oven
    10. Fast stretching draw stand 2
    11. Antistatic bar group
    12. Relaxing oven (2 units)
    13. Haul-off draw stand
    14. Spin finish unit
    15. Fully computerized control system
    16. Test run at facilities
    17. Technical documentation
    18. Packing for the extrusion line
    19. Erection & commissioning
  4. Options
    1. Material handling group for pet flakes/pellets
    2. Screen changer filter
    3. Laboratory equipment: Tension & elongation testing machine
    4. Laboratory equipment: Hot-air oven for shrinkage testing
    5. Auxiliary equipment: Vacuum burner for spin pack/candle filter
    6. Auxiliary equipment: Ultrasonic cleaning bath for spinneret/candle filter
    7. Auxiliary equipment: Preheater for spin pack
  5. Extruder Group
    1. Single-screw extruder, the group includes: Steel frame for mounting the gearbox, motor, and barrel
    2. Ac motor for extruder with inverter
    3. Pressure control transducer for melt at the exit point
    4. Temperature control transducer for melt at the exit point
    5. High-tenacity nitrided steel screw
    6. High-tenacity nitrided steel barrel
    7. Armored heating elements
    8. Feed zone prepared for cooling-liquid recirculation
    9. Cemented and hardened steel helical gears for gearbox
    10. Emergency stop button
    11. Screw extraction tool
    12. Screw for processing pet/pa6 pellets
    13. Output up to 105 kg/h pet (iv 0.7~1.2) at approx. 75 rpm extruder screw speed; up to 85 kg/h pa6 (iv 3.2~4.4) at approx. 60 rpm extruder screw speed
    14. Diameter (mm): 75
    15. L/d ratio: 30
    16. Max. rpm: 70
    17. Total heating power (kw): 33
    18. Ac motor (kw): 30
  6. Adapter
    1. Adapter between extruder and spin head
    2. Made of tool steel
    3. Temperature probe
    4. Electrically heated
    5. Threads for melt temperature or melt pressure probes
  7. Spin Head Group
    1. Single spin head for monofilaments, round version
    2. Made of tool steel
    3. Electric heating for die holder, wall with suitable thickness for better tolerance
    4. Temperature probes for each heating zone
    5. Electrically heated
    6. Die pack components made of tool steel: 2 units die holder, 2 units die-pack body, 2 units breaker plate
    7. Tool-steel dies for one dimension, total 2 units
    8. Round dies with Ø 212 mm
    9. For up to 160 monofilaments (number depends on monofilament diameter)
    10. Die removal tool for removing the die and die pack
    11. Hydraulic lifting table
    12. Steel frame to hold the die pack
    13. Die diameter (mm): 212
    14. Heating capacity (kw): 16
    15. Thermal regulation zones (qty): 6
    16. Pressure reading range (bar): 350
    17. Number of monofilaments (qty): 160
  8. Spin Pump
    1. Suitable for processing pa/pet resin
    2. With 1 drive shaft and 1 driven pulley
    3. Made of tool steel
    4. Seal at drive shaft
    5. Spin-pump rack connected to the extruder frame for fast and easy installation
    6. Ac drive with encoder
    7. Geared motor
    8. Safety clutch with safety pin
    9. Heating module
    10. Volume (ccm/rev.): 40
    11. Ac drive (kw): 4
    12. Rpm: 4 to 45
  9. Quench Tank
    1. For cooling pa/pet filaments
    2. Tank dimensions: L x W x H 1620 x 850 x 750
    3. Tank and pipes made of stainless steel
    4. Motor-driven vertical adjustment of the tank
    5. Vertical adjustment: approx. 200 mm
    6. Horizontally movable
    7. Foam table with sponge holder
    8. Filament guides inside the tank
    9. Mounted on rails
    10. Central water supply
    11. Useful width (mm): 800
    12. Lifting motor (w): 750
    13. Heaters (kw): 2 x 9 = 18