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NovaStar, CP159, Laundry Soap Production Line, 1000-1500 kg/h, 50 kW (New)

NovaStar, CP159, Laundry Soap Production Line, 1000-1500 kg/h, 50 kW

Description

  1. Overview
    1. Used soap line to produce laundry soap bar with fatty acid content from 40% to 80%.
    2. Material is soap noodle.
    3. Capacity is 1000 to 1500 kg per hour.
    4. The dimension and pattern of the soap can be made by customer’s requirements.
  2. Production Condition
    1. Capacity: 1000 to 1500 kg per hour.
    2. Materials: soap noodle (soap grains), pigment, fragrance.
    3. Workshop: above 100 m2 (L: 200 mm, W: 50 mm, H: 350 mm) including operating space, excluding packing machine.
    4. Power: 50 kW, 220 V, 60 Hz.
    5. Water: 1 m3 circulating water.
  3. Flow Chart
    1. Mixer, three roller mill, vacuum plodder, cutter, vacuum pump, conveyors.
  4. Mixer
    1. Mixes soap noodle and other additives sufficiently.
    2. Incorporates famous brands motor.
    3. Material: barrel and blender made by carbon steel.
    4. Capacity: 150 kg per batch.
    5. Mixing time: 5 to 10 minutes.
    6. Blender: half-spiral.
    7. Power: 7.5 kW.
    8. Speed: 32 rpm.
    9. Discharging way: manual (controlled by screw).
    10. Dimension: 2600 mm x 900 mm x 1620 mm.
    11. Weight: 900 kg.
  5. Three Roller Miller
    1. Used to mix soap noodle and other additives.
    2. Makes the soap structure tight and improves soap density and quality.
    3. Has circulating cooling water to cool down the rollers.
    4. Roller diameter: 405 mm.
    5. Roll length: 810 mm.
    6. Motor power: 22 kW.
    7. Roll speed ratio: 1:3:9.
    8. Dimension: 2000 mm x 1800 mm x 1300 mm.
  6. Double Layer Screw Soap Plodder
    1. Used to grind, refine and press soap material into soap bar.
    2. The above and below screws and two orifice plates press and refine the soap material and make the soap bar tight and the surface bright.
    3. Capacity: 1000 to 1500 kg per hour.
    4. Screw speed: 15 to 12-18.
    5. Power: 11 + 15 kW.
    6. Dimension: 4350 mm x 1200 mm x 2630 mm.
    7. Weight: 4400 kg.
  7. Electrical Laundry Soap Cutting Machine
    1. Capacity: compatible with vacuum plodder.
    2. Size and weight: adjusted by customer’s requirements.
    3. Soap size (L x W x H): 80 to 400 mm x 30 to 100 mm x 10 to 70 mm.
    4. Dimension: 1000 mm x 400 mm x 1200 mm.
    5. Weight: 100 kg.
  8. Vacuum and Water Pump
    1. Vacuum pump is used to draw air out from soap materials to prevent soap from breaking.
    2. Vacuum pump power: 2.2 kW.
    3. Water pump is used to circulate water to cool down the vacuum plodder.
    4. Water pump power: 0.75 kW.
  9. Conveyor Belt
    1. To connect the soap machines.
    2. Power: 1.1 to 1.5 kW per pc.
  10. Control Panel
    1. To control soap machines.
    2. Size: 700 mm x 550 mm x 1540 mm.
    3. Weight: 100 kg.