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NovaStar, CP160, Laundry Soap Production Line, 1000-1500 kg/hr, 100 kW (New)

NovaStar, CP160, Laundry Soap Production Line, 1000-1500 kg/hr, 100 kW

Description

  1. Overview
    1. This laundry soap production line is used to produce laundry soap bars with fatty acid content from 45 to 80%.
    2. Material is soap noodle.
    3. Production capacity is 1000 to 1500 kg per hour.
    4. The dimension and pattern of the soap can be made according to customer requirements.
  2. Production Condition
    1. Materials: soap noodle (soap grains), pigment, fragrance.
    2. Workshop: above 120 m², L: 250 mm, W: 50 mm, H: 350 mm including operating space, excluding packing machine.
    3. Power: 100 kW, 220 V, 60 Hz.
    4. Water: 1 m³ circulating water.
  3. Production Process
    1. Mixing materials, grinding, extruding soap bars, cutting soaps.
  4. Mixing Agitator
    1. Mixes noodle and other additives sufficiently.
    2. Incorporates a famous brand geared motor.
    3. Material: barrel and blender made of stainless steel 304#.
    4. Capacity: 150 kg per batch.
    5. Mixing time: 5 to 10 minutes.
    6. Blender: half-spiral.
    7. Power: 7.5 kW.
    8. Speed: 32 rpm.
    9. Discharging way: manual (controlled by screw).
    10. Dimension: 2540 mm x 860 mm x 1570 mm.
    11. Weight: 700 kg.
  5. Three Roller Mill
    1. The rollers in a horizontal direction grind material twice by different speed; fineness of grind is 3 to 18 µm.
    2. The roller is made of high quality alloy.
    3. The circulating water in the roller lowers the machine's temperature.
    4. It is used to mix soap noodle and other additives sufficiently, make the soap structure tight, and improve soap's density and quality.
    5. Roller diameter: 405 mm.
    6. Roll length: 810 mm.
    7. Motor power: 18.5 kW.
    8. Roll speed ratio: 1:3:9.
    9. Dimension: 2400 mm x 1730 mm x 1300 mm.
    10. Weight: 5200 kg.
  6. Cutting Machine
    1. Soap rolling cutting machine is used to cut soaps into cakes and stamp patterns on the soap.
    2. It runs by moving of soap bar from vacuum plodder.
    3. The front two mould wheels are used to stamp patterns on the soap.
    4. The rear wheel is used to cut soap.
    5. The machine is easy to operate and repair.
    6. The surface of mould wheel is plated chromium.
    7. The characters and the shape of soap are clear and neat.
    8. The size and pattern are designed according to customer requirements.
    9. Soap size: L: 30 to 40 mm x W: 10 to 100 mm x 10 to 450 mm.
    10. The length is not adjustable after the cutter is finished, while the soap's weight can be changed by adjusting width and thickness.
    11. Capacity: same speed as vacuum plodder.
    12. Mould: with one set.
    13. Dimension: 800 mm x 400 mm x 800 mm.
    14. Weight: 50 kg.
  7. Vacuum Pump and Water Pump
    1. Vacuum pump is used to draw air out from soap materials to prevent soap from breaking.
    2. Power: 3 kW.
    3. Water pump is used to circulate water to cool down the vacuum plodder.
    4. Power: 1.75 kW.
  8. Conveyors
    1. To convey soap materials between soap machines.
    2. Food grade belts, light type, good appearance and smooth operation, non-noise.
    3. Power: 1.1 to 1.5 kW per piece.
  9. Distribution Box
    1. To control soap machines.
    2. Size: 700 mm x 550 mm x 1540 mm.
    3. Weight: 50 kg.
  10. Film Packing Machine
    1. Pillow packing machine is used to pack toilet soap, laundry soap, and other regular shape products.
    2. It has simple structure, less wear, and long time-span.
    3. It can adjust the bag size and speed automatically.
    4. Capacity: 30 to 210 bags per minute.
    5. Packing film width: 90 to 400 mm.
    6. Bag size: 85 to 220 mm x 30 to 140 mm x 5 to 45 mm.
    7. General power: 3.5 kW.
    8. Weight: 600 kg.
    9. Dimension: 4000 mm x 930 mm x 1650 mm.