M-5283 ELMARCO NANOSPIDER PRODUCTION LINE
American Plant & Equipment
4200 South Church Street Ext.
Roebuck, SC 29376 USA
Phone: 8645740404
Cell: 8645901700
Fax: 8645767204
EMail: apesales@americanplantandequipment.com
Website: www.americanplantandequipment.com, www.americanplantandequipment.net
Contact: Mr. Victor LeBron
REFERENCE NUMBER: M-5283 (13131CKAKT12U) L
ELMARCO NANOSPIDER PRODUCTION LINE
NANOSPIDER PRODUCTION LINE
NS 4S1000U
IDEAL PIECE OF ELECTROSPINNING EQUIPMENT FOR THOSE READY TO SCALE UP THEIR PROCESS FROM A LAB CONCEPT TO A HIGH VOLUME INDUSTRIAL PRODUCTION
SAFE AND RELIABLE EQUIPMENT THAT DELIVERS COST EFFECTIVE, UNIFORM NANOFIBER WEBS
OPTIMIZED FOR NON WATER SOLUBLE POLYMERS, WITH MINIMIZED USAGE OF SOLVENTS THE NS 4S1000U IS BASED ON ELMARCO’S PROPRIETARY NEEDLE-FREE ELECTROSPINNING PROCESS, TO DELIVER THE PERFORMANCE THAT YOUR PRODUCTS AND CUSTOMERS NEED
2 SPINNING MODULES
4 SPINNING ELECTRODES (2 PER MODULE)
MODULES CAN BE OPERATED INDEPENDENTLY, ALSO WITH DIFFERENT POLYMERS
SPINNING ELECTRODE WIDTH: 1.0 M (CONFIGURABLE BETWEEN 0.3 TO 1.0 M)
SPINNING VOLTAGE: 0 TO 140 KV
SUBSTRATE SPEED: 0.2 TO 12.0 M/MIN
SPINNING DISTANCE: 140 TO 290 mm
MEETS ALL CE REQUIREMENTS
HEIGHT: 2200mm, LENGTH: 2100m, WIDTH: 2200mm, WEIGHT: 1200 KG
0.3 TO 1.0 M EFFECTIVE WIDTH OF NANOFIBER LAYER
DELIVERS HIGH QUALITY MATERIALS IN A COMPACT AND AFFORDABLE FORM FACTOR
FOUR SPINNING ELECTRODE SYSTEM ALLOWS FOR HIGH THROUGHPUT
DESIGNED FOR 24 HOURS / 7 DAYS OPERATION
AUTOMATIC PRODUCTION CONTROL SYSTEM
THROUGHPUT EXAMPLE: 0.45 G/MIN FOR PA6 ON PA SPUNBOND, 150 NM FIBER DIAMETER, 1.0M WIDTH
HGIH NANOFIBER WEB UNIFORMITY
LOW VOLUME POLYMER SYSTEM
LOW SOLVENT CONSUMPTION
MINIMIZED SOLVENT USAGE
LOW SOLVENT EVAPORATION
POLYMER AND SOLVENT FLEXIBILITY
BETTER ABLE TO HANDLE VOLATILE SOLUTIONS
TWO SEPARATE SOLUTIONS BATHS
NEEDLE-FREE TECHNOLOGY ALLOWS EASY PROCESS OPTIMIZATIONS
SMALL FOOTPRINT, SIMPLICITY EASY TO FIT INTO YOUR FACILITY
STANDARD CONNECTIONS FOR EASIER PLANT INTEGRATION
PERIPHERALS
POLYMER MIX STATION
UNWIND / REWIND
AIR DRYER
ADHESION PRE-TREATMENT
FILLING AND CLEANING STATION
AIR PREMEABILITY TESTER
HUMIDITY CONTROL
WASTE AIR TREATMENT
POWER CONSUMPTION: UP TO 3KW (WITHOUT PERIPHERALS)
WEB
SUBSTRATE
MAXIMUM WIDTH 1100mm
POTENTION SUBSTRATES: CELLULOSE, SYNTHETICS, FIBERGLASS, FOILS
SUFFICIENT TENSILE STRENGTH, THICKNESS AND CONDUCTIVITY NECESSARY
POLYMERS
OPTIMIZED FOR NON WATER SOLUBLE POLYMERS
COMMONLY USED POLYMERS: POLYAMIDES, PAN, PES, PSU, PVDF, ETC.
FIBER METRICS
CONTROLLED FIBER DIAMETERS: APPROXIMATELY 80 TO 700 NM
FIBER DIAMETER DEVIATIONS: +/- 30%
BASIS WEIGHT: 0.02 TO 4 G/M2 (FOR A SINGLE PASS)
PROCESS
THROUGHPUT: DEPENDS ON POLYMER, SUBSTRATE, PROCESS, AND FIBER DIAMETER
EXAMPLE: 0.45 G/MIN FOR PA6 ULTRAMID B24 ON PA SPUNBOND, NANOFIBER LAYER WIDTH: 1.0 M, FIBER DIAMETER: 150 NM +/- 25%, SPINNING VOLTAGE: 100 KV, TEMPERATURE: 22°C, RELATIVE HUMIDITY: 30%
EFFECTIVE WIDTH OF NANOFIBER LAYER: 0.3 TO 1.0 M
WORKING TEMPERATURE: 20 TO 30 °C
WORKING HUMIDITY: 20 TO 40 % RH (INFLUENCE ON THROUGHPUT)
CYCLE TIMES
OPERATION: 24 HOURS / 7 DAYS
START UP TIME: UP TO 20 MIN
POLYMER REFILLING: 10 MIN
OPERATING MODE: BATCH
VOLUME OF SOLUTION PER BATCH: 18 L
MAINTENANCE
REGULAR MAINTENANCE TIME: TOTAL OF 15 HOURS/MONTH (DEPENDS ON PROCESS)
CLEANING OF SPINNING COMPONENTS: MANUALLY OR IN A CLEANING STATION
SITE
OPERATING STAFF REQUIRED: 1 PERSON PER SHIFT
PRODUCTION PREMISES: 10 M X 10 M SPACE REQUIRED
RECOMMENDED DUSTINESS CLASS: ISO CLASS 8 (FED CLASS 100 000)
CONNECTIONS
VOLTAGE SUPPLY: ADAPTED FOR GRIDS IN ALL COUNTRIES
EXHAUST VENTILATION: 2000 M3/HOUR
APPROPRIATE TREATMENT OF VENTILATION WASTE
COMPRESSED AIR REQUIRED
INERT GAS REQUIRED
NOTE: SITE REQUIREMENTS COVER NS 4S1000U AND PERIPHERALS
QUANTITY AVAILABLE: 1