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- T-9752 KARL MAYER CARBON MACHINES BIAXIAL AND MULTIAXIALT-9752 KARL MAYER CARBON MACHINES BIAXIAL AND MULTIAXIAL PROPERTIES: SINCE ALL FIBERS POINT IN ONE DIRECTION, THE SCRIM CAN BE IDEALLY DRAPED GOOD SOAKABILITY WITH LITTLE RESIN CONSUMPTION CAN BE DRAPED VERY WELL AROUND CURVES AND EDGES EASY TO CUT ELECTRICALLY CONDUCTIVE, INFUSIBLE HIGH STRENGTH AND RIGIDITY DUE TO GRAPHITE-LIKE FIBER STRUCTURE BIOCOMPATIBLE TRANSPARENT TO X-RAYS LOW SPECIFIC WEIGHT IDEAL FOR SURFACE USE (LITTLE FIBER IMPRINTS) IDEAL FOR PROCESSING WITH EPOXY RESIN! TEXTILE SEMI-FINISHED PRODUCTS MADE OF PRE-SPREAD AND PLANE-PARALLEL LAID FIBERS FORM THE GROUP OF UNIDIRECTIONAL FABRICS. THE FIBERS ARE USUALLY LAID AT 0°, MORE RARELY AT 90°. BY LAYING THE UD FABRICS ALONG THE LINES OF FORCE ACTING IN THE COMPONENT, THE LIGHTWEIGHT POTENTIAL OF THE CARBON FIBER IS OPTIMALLY EXPLOITED. UD FABRICS CONSIST OF ONE OR MORE SUPERIMPOSED FIBER LAYERS FIXED WITH AN EPOXY-COMPATIBLE BINDER THREAD. THE SPECIAL SPREADING TECHNIQUE PRODUCES FABRICS WITH HIGH FIBER PARALLELISM, WITHOUT KNOTS AND FIBER TWIST. SPREAD FIBERS ABSORB THE RESIN BETTER, RESULTING IN HIGHEST LAMINATE STRENGTHS. QUANTITY: 3 LINES Learn More
- YY-2994 AUTOMATIC MACHINE TO PRODUCE COMPRESSED FACE PAD, FACE TOWELS AND NAPKINSYY-2994 AUTOMATIC MACHINE TO PRODUCE COMPRESSED FACE PAD, FACE TOWELS AND NAPKINS ASK FOR MORE DETAILS! PRODUCTION PROCESS: AUTOMATIC FEEDING→CUTTING→FOLDING→COMPRESSING→FORMING→DELIVERY→PACKING→OUTPUT Learn More
- TT-4790 PP MICRO DANLINE TWISTED FIBER CUTTING MACHINE/MULTIFILAMENT YARN CHOPPING MACHINETT-4790 PP MICRO DANLINE TWISTED FIBER CUTTING MACHINE/MULTIFILAMENT YARN CHOPPING MACHINE CONDITION: NEW APPLICATION: LASER CUTTING APPLICABLE MATERIAL: LEATHER PAPER CRYSTAL LASER TYPE: FIBER LASER CUTTING AREA: 400mm X 600mm CNC OR NOT: YES Learn More
- V-0025 COTTON PAD, BALL, SWAB MACHINESREFERENCE NUMBER: V-0025 COTTON PAD, BALL, SWAB MACHINES M-5138 SQUARE COTTON PAD PRODUCTION MACHINE M-5139 COTTON GAUZE PAD PRODUCTION MACHINE M-5140 MACHINE TO PRODUCE VARIOUS TYPES OF COTTON PADS M-5141 COTTON PAD PRODUCTION MACHINE M-5142 MAKEUP REMOVING COTTON PAD PRODUCTION MACHINE M-5143 ROUND COTTON PAD MAKING MACHINE M-5144 SQUARE ABSORBENT COTTON PAD PRODUCTION MACHINE M-5145 ROUND ABSORBENT COTTON PAD PRODUCTION MACHINE M-5146 ROUND COTTON PADS MAKING MACHINE M-5147 COTTON PAD MAKING MACHINE M-5148 COTTON PAD MAKING MACHINE M-5168 COTTON PADS MAKING MACHINE M-5169 COTTON Q-TIP MAKING MACHINE (100PCS/BAG) M-5170 COTTON BALL MAKING MACHINE (NEW) M-5171 COSMETIC COTTON PAD (GLOVE SHAPE) MAKING MACHINE M-5172 COSMETIC COTTON PAD MAKING MACHINE (ROUND PAD) M-5101 MEDICAL COTTON BALL MAKING MACHINE 20KG/HOUR QUANTITY AVAILABLE: 17 Learn More
- E-4553INVENTORY NUMBER: E-4553 FOAM MACHINERY FOR SALE QUANTITY AVAILABLE: 33 LOTS Learn More
- TT-1678 ROUND CLEANING PAD MAKING MACHINE WITH EMBOSSING, WIDTH 380mmTT-1678 ROUND CLEANING PAD MAKING MACHINE WITH EMBOSSING, WIDTH 380mm MOTHER ROLL WIDTH: 380mm OUTPUT LINE: 6 LINES MOTHER ROLL QUANTITY: 4 PIECES FINISHED PAD DIAMETER: 57mm MOTHER ROLL MATERIAL: SPUNLACE NON-WOVEN FABRIC PRODUCTION SPEED: 2500 TO 3000 PIECES/MINUTE RATED VOLTAGE: 380 VOLTS (OR 220 VOLTS) RATED FREQUENCY: 50Hz (OR 60 Hz) TOTAL POWER: 3.5 KW DIMENSIONS: LENGTH 5500mm × WIDTH 1200mm × HEIGHT 2000mm WEIGHT: 2500 KG QUANTITY: 1 Learn More
- YY-2679 AUTOMATIC ULTRASONIC SLITTING & CUTTING MACHINE, CAPACITY 5 TO 30M PER MINUTEYY-2679 AUTOMATIC ULTRASONIC SLITTING & CUTTING MACHINE, CAPACITY 5 TO 30M PER MINUTE QUANTITY: 1 Learn More
- TT-2175 ANTISLIP LAMINATING & PVC BACK-COATING LINE, WORKING WIDTH MINIMUM 1200mm, YEAR 2022TT-2175 ANTISLIP LAMINATING & PVC BACK-COATING LINE, WORKING WIDTH MINIMUM 1200mm, YEAR 2022 -FOR CARPET INDUSTRY WORKING WIDTH: MINIMUM 1200mm, MAXIMUM 4000mm WORKING SPEED: 7 METERS PER MINUTE PRIMARY GOODS: RUG AND BLANKET AND FABRIC COATING TYPE: PVC PLANT CAN BE USE FOR CARPET, FELT AND FABRIC FIRST FELT IS LAMINATED ON THE BACK FROM THE CARPET SECOND DOTTING FLEXIBLE PVC BACKING CARPET FELT PLANT IS BRAND NEW 2022 EXCLUSIVE TRANSPORT, FLIGHT TICKETS, HOTEL ACCOMODATION, FOOD & DRINKS QUANTITY: 1 Learn More
- M-1480 SLITTER REWINDER 1800mm WIDTH AND 1000mm DIAMETER-NEW MACHINE
REFERENCE NUMBER: M-1480
SLITTER REWINDER 1800mm WIDTH AND 1000mm DIAMETER-NEW MACHINE
TECHNICAL CHARACTERISTICS:
UNWINDER
MAXIMUM WIDTH: 1800mm
MAXIMUM DIAMETER: 1100mm
MINIMUM WIDTH: 420mm
MAXIMUM WEIGHT: 300kgs
CORE ID: 3”
REWINDER:
MAXIMUM WIDTH: 1800mm
MAXIMUM DIAMETER: 1000mm
MINIMUM WIDTH: 100mm
MAXIMUM WEIGHT PER SHAFT: 300kgs
CORE ID: 3”
MATERIAL:
TYPE: 100% PP NONWOVEN
MINIMUM: 10gsm
MAXIMUM: 150gsm
TENSION:
MAXIMUM: 2 PLI
SPEED:
METERS PER MINUTE: 250
DESCRIPTION:
REWINDER MACHINE FOR NONWOVEN ROLLS: UP TO 1000 mm DIAMETER AT UNWINDER AND 1200 mm AT REWINDER.
THE WORKSTATION OFFERS EASY ACCESS TO THE TENSION CONTROL AREA AS WELL AS THE TRIMMING AREA; THIS WAY, ANY MODIFICATION ON THE MATERIAL MEASUREMENTS CAN BE DONE SAFELY.
THE WORKSTATION WILL DELIVER MODULES OF ROLLED MATERIAL WITH SPECIFIC DENSITY, AND SEPARATED FROM EACH OTHER IN ORDER TO KEEP OPERATION CONDITIONS WITHIN REQUIRED QUALITY CONTROLS.
UNWINDER WITH SHAFT:
THERE IS A CENTRAL UNWINDING SYSTEM SUPPORTED BY A 3” STEEL EXPANSION SHAFT.
THERE IS A TENSION CONTROL SYSTEM THAT WORKS THROUGH A PNEUMATIC DISK BRAKE WITH A REPLACEABLE PADS SYSTEM.
THE UNWINDER HAS A PIVOTABLE ROLLER SYSTEM WHEREBY TENSION MAY BE MODIFIED ON ONE END TO REDUCE TENSION DIFFERENCE ON MATERIAL IF NECESSARY.
THE SAFETY CHUCK HAS A MECHANICAL MOVEMENT SYSTEM FOR SHAFT INSERTION.
THE UNWINDER HAS AN ULTRASONIC OR LASER SENSOR FOR A REAL MEASURING OF ROLL DIAMETER. THIS INFORMATION WILL HELP TO KEEP A SPECIFIC TENSION ON MATERIAL DURING ALL THE PROCESS.
CUTTING:
THE LONGITUDINAL SHEAR CUT SYSTEM GUARANTEES CLEAN AND SAFE TRIMMING AT EVERY MODULE. THE CUTTING SYSTEM ADAPTED TO THE MAIN TRANSMISSION GUARANTEES AN OVER SPEED THAT MAY BE REGULATED ACCORDING TO THE MATERIAL DURING EVERY STAGE OF PROCESS. THE PNEUMATIC ACTIVATION KNIVES WILL ALLOW A FAST MODIFICATION OF THE CUTTING MEASUREMENTS.
THIS ROLLER IS LOCATED AT AN EASY ACCESS AREA FOR THE OPERATOR TO BE ABLE TO MAKE CHANGES ON THE CUTTING WIDTH SAFELY. THE COUNTER KNIVES ARE ASSEMBLED TO THE ROLLER BY 3 SETSCREWS THAT FIX THEIR POSITION ON THE ROLLER. THE COUNTERKNIVES HAVE TWO FACES, SO WHEN THE FIRST FACE HAS AN IMPORTANT WEAR, IT WILL BE REMOVED FROM THE ROLLER AND THE NEW FACE WILL BE PLACED INSTEAD. THIS WILL EXTEND THE LIFESPAN OF THIS IMPORTANT COMPONENT.
SHEAR CUT KNIVES: THERE IS AN ADJUSTMENT MECHANISM TO PLACE THEM ON THE COUNTER KNIFE AND TO ADJUST THE CUTTING LOAD ACCURATELY. THE COUNTER KNIVES ARE SUPPORTED TOWARDS THE ROLLER IN ORDER TO OBTAIN A CUTOFF. THE SPEED ON THIS SYSTEM IS AN OVER SPEED IN RELATION TO THAT OF THE MATERIAL, IN ORDER TO GENERATE A CLEAN CUT.
LONGITUDINAL SHEAR CUT: PNEUMATIC ACTIVATION.
COUNTER KNIVES ROLLER WITH 3 SUPPORT PLANES FOR THE COUNTER KNIVES; 120° DISPLACEMENT FROM EACH OTHER.
19 SLITTERS ARE INCLUDED.
REWINDER:
PERIPHERAL REWINDER FOR NONWOVEN. THIS SYSTEM HAS A COUPLE OF MAIN ROLLERS WHERE THE MATERIAL ROLL IS FORMED.
THIS SYSTEM HAS LINEAR GUIDES FOR COMPACTION THROUGH WICH A NIP IS OBTAINED ON THE MATERIAL. THE REWINDER WILL HAVE A TRANSMISSION BASED ON A VECTORIAL-TYPE MOTOR ADAPTED TO A CYCLOIDAL REDUCER. THE TRANSMISSION HAS A MECHANICAL TORQUE CONTROL SYSTEM TO CONTROL THE TORQUE DIFFERENTIAL BETWEEN MAIN ROLLS.
THIS SYSTEM WILL HAVE A 3” EXPANSION SHAFT WHERE THE CARDBOARD CORES WILL BE INSERTED AND THE MATERIAL ROLLS WILL BE FORMED.
FABRIC OPENING SYSTEM:
THIS SYSTEM IS BASED ON A VARIABLE CURVATURE SYSTEM BY A CENTER KNOB AND IT IS A BAR- TYPE SYSTEM. THIS KNOB IS THERE TO CONTROL THE CURVATURE OF THE BAR WHERE MATERIAL SLIDES THROUGH. THE SLIDING BAR IS MADE OUT OF AN ULTRA LOW FRICTION MATERIAL IN ORDER TO GENERATE A SMOOTH SLIDING OF MATERIAL WITHOUT ANY TENSION ADDED. THIS WILL REDUCE WRINKLES IN A SIGNIFICANT WAY.
AUTOMATIC TENSION SYSTEM:
THERE IS AN OPEN LOOP AUTOMATIC TENSION CONTROL SYSTEM WITH A SENSOR FOR DIAMETER MEASURING. BY THIS SYSTEM, A REAL VALUE OF DIAMETER IS OBTAINED AT THE REWINDER. PRESSURE OF PNEUMATIC BRAKE VARIES DURING PROCESS.
MANUAL POSITIONING (OPTIONAL):
THE MANUAL POSITIONING SYSTEM IS BASED ON THE POSITION CONTROL OF THE COUNTER KNIVES. THE MODULE IS POSITIONED AT A DESIRED CUTTING PARAMETER AND THE COUNTER KNIFE WILL PHYSICALLY COME ACROSS IT. THE REAL POSITION OF MODULE WILL BE SHOWN ON A SCREEN THAT OPERATOR WILL BE CONSTANTLY SUPERVISING. THIS SCREEN WILL SHOW THE REAL MEASUREMENTS OF THE CARRIAGE IN RELATION TO THE LAST ONE OR AS AN ABSOLUTE REFERENCE. OPERATOR WILL BE ABLE TO RESET THE MEASUREMENT ONCE THE COUNTER KNIFE IS REPLACED AND WILL REPEAT THIS PROCESS EVERY TIME A COUNTER KNIFE IS POSITIONED.
A DISPLAY WILL SHOW THE DESIRED POSITION IN MILLIMETERS OR INCHES.
THIS SYSTEM CAN SHOW MEASUREMENT IN AN EITHER ABSOLUTE OR INCREASING WAY.
POSITION TOLERANCE: +/- 0.30 mm.
THE POSITIONER IS INSTALLED ON A SUPPORT THAT WILL BE LOCATED ON THE REWINDER BENCHES. THEREFORE, THERE WILL BE AN EASY ACCESS TO SYSTEM AND AN EASY REPETITION OF POSITIONING PROCESS.
UNLOADING ROLL TABLE:
A HYDRAULIC PIVOTEABLE TABLE WILL HAVE AS MAIN FUNCTION THE UNLOADING OF FINISHED ROLLS THAT THEN WILL BE LOCATED ON FLOOR LEVEL. THIS SYSTEM WILL EJECT THE ROLL AND THEN IT WILL BE RECEIVED AT THE PIVOTING TABLE FOR AN EFFICIENT UNLOADING.
THE UNLOADING TABLE WILL ALSO WORK AS A PROTECTION FOR THE OPERATOR.
THIS EQUIPMENT WILL HAVE SECURITY CURTAINS AT FRONT TO KEEP OPERATOR FROM ENTERING THE REWINDING AREA. THERE WILL BE AN EMERGENCY STOP BUTTON OR WIRE WHERE OPERATOR WORKS AND WILL ALSO HAVE PHYSICAL PROTECTION WITH SECURITY SWITCHES AT CUTTING AREA.
CONTROL:
HMI CENTRAL CONTROL SYSTEM WITH TOUCH SCREEN TO PROGRAM THE OPERATION CYCLE AND ALL THE MATERIAL CHARACTERISTICS. OPERATOR WILL HAVE ACCESS TO ALL OPERATION PARAMETERS IN ORDER TO BE ABLE TO MAKE CHANGES ON THE EQUIPMENT OPERATION CONDITIONS, AND THEREFORE OBTAIN MATERIAL ROLLS WITH SPECIFIC DENSITIES.
TRANSMISSION: VECTORIAL MOTO REDUCER WITH 1000:1 TORQUE.
DIGITAL METER COUNTER WITH DISPLAY AND AUTOMATIC STOP AT DEFINED DISTANCE.
DOCUMENTS INCLUDED:
THE MACHINE WILL BE DELIVERED WITH THE FOLLOWING DOCUMENT:
OPERATION MANUAL
MAINTENANCE MANUAL
SAFETY MANUAL
ELECTRIC DIAGRAMS
CONTROL SYSTEM MANUAL
PLC BACKUP
REQUIREMENTS:
ELECTRIC 15 KW, 440 VAC, TRI PHASE.
PNEUMATIC 6 BAR - 60 LTS. / MIN.
DUCTS AND WIRING:
DUCTS AND WIRES RUNNING FROM UTILITIES SOURCES TO THE CONTROL PANEL AND FROM THE CONTROL PANEL TO THE MACHINE WILL BE AT CUSTOMER COSTS AND MUST BE DONE ACCORDING TO THE INSTRUCTIONS SHOWN IN OUR DIAGRAMS
SIEMENS PLC
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