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REFERENCE NUMBER: T-6543

MEDICAL UNIVERSAL TENSILE TESTING EQUIPMENT

 

SHANDONG INDEPENDENTLY RESEARCH AND DEVELOPMENT THIS COMPREHENSIVE TESTING MACHINE FOR SURGICAL MASK & PROTECTIVE CLOTHING, IT IS WIDELY USED IN A VARIETY OF MASK STRENGTH DETECTION PROJECTS.FEATURES:COMPLY WITH NATIONAL STANDARDS, MEDICAL STANDARDS TESTING REQUIREMENTS, AUTOMATIC SOFTWARE CONTROL SYSTEM, MEET THE REQUIREMENTS OF DATA STORAGE, PRINTING, COMPARISON. THE IMPORTED SERVO MOTOR IS EQUIPPED WITH PRECISION SCREW DRIVE SYSTEM TO ENSURE THE STABILITY OF TEST DATA.

 

TEST STANDARDS:

GB 19082-2009 TECHNICAL REQUIREMENTS FOR DISPOSABLE PROTECTIVE CLOTHING FOR MEDICAL USE (4.5 BREAKING STRENGTH -THE BREAKING STRENGTH OF MATERIALS IN KEY PARTS OF PROTECTIVE CLOTHING SHOULD NOT BE LESS THAN 45N)

(4.6 ELONGATION AT BREAK -THE ELONGATION AT BREAK OF KEY PARTS OF PROTECTIVE CLOTHING SHOULD NOT BE LESS THAN 15%)

SELF-PRIMING FILTER RESPIRATOR FOR RESPIRATORY PROTECTION ARTICLES5.6.2 BREATHING BONNET -BREATHING BONNET SHALL BE SUBJECT TO AXIAL TENSION"DISPOSABLE MASK: 10N FOR 10S" "REPLACEABLE MASK: 50N FOR 10S"

(5.9 HEADBAND -HEADBAND SHOULD BEAR THE TENSION "DISPOSABLE MASK: 10N, 10S" "REPLACEABLE HALF MASK: 50N FOR 10S" "FULL MASK: 150N FOR 10S")

5.10 JOINTS AND CONNECTING PARTS -JOINTS AND CONNECTING PARTS SHALL BE SUBJECT TO AXIAL TENSION

"REPLACEABLE HALF MASK: 50N FOR 10S" "FULL COVER 250N FOR 10S"

GB/T 32610-2016 TECHNICAL SPECIFICATION FOR DAILY PROTECTIVE MASKS

(6.9 BREAKING STRENGTH OF THE MASK BELT AND THE CONNECTION BETWEEN THE MASK BELT ANDTHE MASK BODY ≥ 20N)

(6.10 FASTNESS TO BREATHING BONNET: NO SLIPPAGE, BREAKAGE OR DEFORMATION SHALL OCCUR)

YY/T 0699-2013 DISPOSABLE SURGICAL MASK

(4.4 MASK BELT -THE BREAKING FORCE AT THE CONNECTION POINT BETWEEN EACH MASK BELT AND THE MASK BODY IS NOT LESS THAN 10N)

YY 0469-2011 SURGICAL MASK FOR MEDICAL USE (5.4.2 MASK BELT)

GB/T 3923.1-1997 DETERMINATION OF BREAKING STRENGTH AND ELONGATION AT BREAK OF FABRICS (STRIP METHOD)

DISPOSABLE RUBBER INSPECTION GLOVES (6.3 TENSILE PROPERTIES)

 

INSTRUMENT TECHNICAL PARAMETERS:

SPECIFICATION: 200N (STANDARD) 50N, 100N, 500N, 1000N (OPTIONAL)

ACCURACY: BETTER THAN 0.5RESOLUTION OF FORCE VALUE: 0.1N

DEFORMATION RESOLUTION: 0.001mm

TEST SPEED: 0.01mm/MIN ~ 2000mm/MIN (STEPLESS SPEED REGULATION)

WIDTH OF SAMPLE: 30mm (STANDARD FIXTURE) 50mm (OPTIONAL FIXTURE)

CLAMPING OF SAMPLES: MANUAL (PNEUMATIC CLAMPING CAN BE CHANGED)

STROKE: 700mm (STANDARD) 400mm, 1000mm (OPTIONAL)

 

QUANTITY: 1

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REFERENCE NUMBER: T-6550

MEDICAL PROTECTIVE CLOTHING BLOOD SYNTHETIC PENETRABILITY TESTER

 

TECHNICAL SPECIFICATIONS AND CONFIGURATION:

1. THE INSTRUMENT ADOPTS AN AIR SOURCE THAT CAN PROVIDE (0.5 ~ 30±0.1) KPA PRESSURE TO CONTINUOUSLY PRESSURIZED THE SAMPLE, WHICH IS NOT RESTRICTED BY THE SPACE OF THE TEST SITE;

2. THE AIR PRESSURE RANGE CAN BE ADJUSTED FREELY, AND THE ADJUSTMENT RANGE (0.5 ~ 30) KPA;

3. COLOR TOUCH SCREEN DISPLAY AND OPERATION;

4. THE SAMPLE CLAMPING PAD IS PROCESSED WITH IMPORTED SPECIAL ALUMINUM PROFILES, WHICH IS LIGHT IN MATERIAL, CLEAN IN SURFACE AND NEVER RUSTS.

5. THE INSTRUMENT ADOPTS IMPORTED SPECIAL ALUMINUM WIRE DRAWING PANEL, EQUIPPED WITH METAL KEYS, SENSITIVE OPERATION, NOT EASY TO DAMAGE;

6. CLAMPING DEVICE FOR INSTRUMENT SAMPLES, EQUIPPED WITH LOCKING PROTECTION, TO PREVENT THE SYNTHETIC BLOOD FROM SPLASHING AROUND;

7. CLAMPING FORCE IS ACCURATE AND RELIABLE;

8. THE TEST TANK IS EQUIPPED WITH A SPECIAL PLACEMENT DEVICE, WHICH IS CONVENIENT FOR CUSTOMERS TO OPERATE;

9. THE TEST TANK IS PROCESSED WITH SPECIAL 316 STAINLESS STEEL, AND THE TOP IS EQUIPPED WITH A SPECIAL COVER FOR HIGH TRANSPARENT PROTECTION;

10. THE WASHER BELOW THE SAMPLE IS MADE OF HIGH-QUALITY PTFE MATERIAL AFTER SPECIAL PROCESSING;

11. SQUARE METAL BLOCK NET: OPEN SPACE ≥50°%; BENDING ≤5mm AT 30KPA;

12. INSTRUMENT TIME CONTROL ACCURACY ≤01 SECONDS;

13. THE SHELL OF THE INSTRUMENT IS MADE OF HIGH-QUALITY METAL BAKING PAINT, WHICH IS BEAUTIFUL AND GENEROUS.

14. EQUIPPED WITH PRINTER INTERFACE, CONNECTED TO THE PRINTER CAN DIRECTLY PRINT DATA REPORTS.

 

TECHNICAL PARAMETERS:

1. SAMPLE SIZE: 75mm X 75mm

2. TEST AREA: 28.26 SQUARE CENTIMETERS

3. AIR PRESSURE ADJUSTMENT RANGE (0.5 ~ 30) KPA

4. EXTERNAL SIZE: 500mm X 500mm X 500mm (L X W X H)

5. WEIGHT OF THE INSTRUMENT: 40 KG

6. POWER SUPPLY: AC220V, 50HZ,SCOPE OF SUPPLY: 1. ONE MAIN MACHINE; 2. TWO PTFE GASKETS; 3. TWO ORDINARY WASHERS; 4. ONE METAL BLOCKING NET; 5. A SET OF SPECIAL LOCKING TOOLS; 6. ONE HIGH-QUALITY SILENT AIR PUMP, [NOTE: SAFETY PRODUCTION LICENSE IS NOT INCLUDED]. 7. EQUIPPED WITH PRINTER INTERFACE; 8. ONE SAMPLE TEMPLATE; 9. ONE PRODUCT CERTIFICATE; 10. ONE COPY OF PRODUCT OPERATION MANUAL.

 

OPERATION INSTRUCTION:

INSERT THE AIR PUMP OUTPUT PIPE INTO THE OIL AND WATER SEPARATOR OF THE INSTRUMENT AS REQUIRED (PRESSURE 0.1-0.3MPA).

AFTER SWITCHING ON THE POWER, THE STARTUP INTERFACE (NAME OF THE DEVICE) IS DISPLAYED.

PRESS THE "ENTER" BUTTON TO ENTER THE TEST INTERFACE, AS SHOWN IN THE FOLLOWING FIGURE:

CLICK "SETTING” BUTTON, GET INTO PARAMETER SETTING SCREEN, AS BELOW THIS SCREEN CAN SET THE SYSTEM TIME, DATE AND TESTING TIME, AFTER SETTING, CLICK "SAVE” BUTTON TO KEEP THE SETTING DATA. (NOTE: IT REQUIRES 5 MINUTES IN THE STANDARD)

 

QUANTITY: 1

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REFERENCE NUMBER: T-6591

DISPOSABLE FACE MASK

 

MATERIAL:NON-WOVEN WITH LAYERS FILTRATION SYSTEM

SIZE:L175X W95mm

COLOR:BLUE

MOISTURE-PROOF, BREATHABLE, NON-TOXIC,NON IRRITAING SOFT AND COMFORTABLE

FILTER EFFECT: PROTECTION LEVEL

PACKING: 20PCS/1 OPP BAG

VACUUM PACKING

CARTON SIZE: 520 X520 X720mm

8000PCS/CARTON

G.W: 28 KG

 

LEAD TIME-SHIPPING 5-7 DAYS BY EXPRESS: MASS GOODS 2-4 DAYS

ITEM 001

QUANTITY: 10,000

ITEM 002

QUANTITY: 50,000

ITEM 003

QUANTITY: 100,000

 

LEAD TIME-SHIPPING 5-7 DAYS BY EXPRESS: MASS GOODS 5-12 DAYS 

ITEM 004

QUANTITY: 500,000

ITEM 005

QUANTITY: 1,000,000

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M-5228 RIETER G33 COMPLETE PLANT YEAR 2003 WITH 24,000 SPINDLES

BLOWROOM LINE
(1) X A 11 RIETER BALE OPENER YEAR: 2003
(1) X B 10 RIETER FINE OPENER YEAR: 2003
(1) X METAL DETECTOR ARGEMA YEAR: 2003
(1) X FOREIGN FIBER DETECTOR JOSSI YEAR: 2003
(2) X B 60 RIETER CLEANER YEAR: 2003
(2) X A 70 RIETER MULTIMIXER YEAR: 2003

CARDING
(18) X RIETER C51 YEAR: 2003
WITH IGS SYSTEM, A70 CHUTE FEED
40X42” CAN, AUTOMATIC CAN CHANGER

PASSAGE DRAWFRAME
(4) X RIETER SB 15 YEAR: 2003
POWER CREEL
24X42” DELIVERY

LAP FORMER
(1) X E-32 YEAR: 2008
(1) X E-30 YEAR: 2002

COMBER
(5) X E-62 YEAR: 2002
(6) X E-65 YEAR: 2008

PASSAGE DRAWFRAME
(5) X RIETER RSB D35 YEAR: 2003

FLYER
(6) X RIETER F-11 YEAR: 2003
120 SPINDLES, WITH BLOWER, SEMI AUTOMATIC

RING
(20) X RIETER G-33 YEAR: 2003
1200 SPINDLE, P3-1 DRAFTING, 70mm GAUGE
40mm DIAMETER, 21CM TUBE, WITH INVERTER, AUTOMATIC DOFFING

WINDER
(8) X MURATA 21C YEAR: 2003
LOEPFE 940F CLEARER
G2Z SPLICER
CONICAL 5*57
STEEL DRUM
60 SPINDLES
WITH BLOWER

SPLIT SALE IS POSSIBLE
LABORATORY – NOT AVAILABLE
HEATSEATER – NOT AVALIABLE
SPARE PARTS – AVAILABLE
HUMIDIFICATION – NOT AVAILABLE

QUANTITY: 1

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REFERENCE  NUMBER:  G-0784

RIETER FDY  EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98

 

1. Machine m26/39:

Year 1996

For 1 fdy spinning line with 2+4 positions, each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  800 mm

Spinning pump capacity:  4x10 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  670 mm

Quench length:  1700 mm

Number of spin-finish pumps per position:  1

Capacity of spin-finish pump:  4x0.05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

Extruder for 4 positions Year 1998:

 

1 extruder type e1. 105-30m:

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  105 mm

-l/d ratio:  30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 58 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 95kw

-extruder frame

 

1 extruder measuring head, dowtherm vapour heated

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

Extruder for 2 positions Year 1998:

1 extruder type e1. 60-30

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  60 mm

-l/d ratio:  30

-barrel with

                electrical ceramic heaters

                6 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 17 kw

                inlet zone, water cooled

                insulation

-screw nitrited with maddock mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated year 1998

-measuring head comprising:

                insulation

Double pt100, one each for melt and dowtherm vapour temperature

                                pressure sensors for melt pressure

                burst disc for power switch-off at overpressure.

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam year 1998

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 25 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled level gauge

- vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

-max pressure in the spinpack:  350 bar

-design temperature:  320 °c

-spinneret outside dimensions:  95 mm

-bottom loading design

-bayonet locking, insert and tighten by turning 90°

-self sealing system

-sand or metal powder filtration, 3 cm filling depth

-wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 6 ccm/rev

Each spin pump system comprising

Individual drive motor with flange connection to the reduction gear

Hollow gear shaft for installation of spin pump shaft

Shaft with shear pin protection

Reduction ratio 1:80

Pump speed:  8-30 rev/min

Motor type:  synchronous ac-motor

Rated power:  500w at 50 cps

 

Quench air cabinets bsk 670/1700:

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                4 spin finish application nozzles

                1 yarn cutter / aspirator unit

                1 spin finish pump

                4 centring yarn guides

                4 intermingling units

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls year 1998:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speed range:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60 hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ±0.2 mm

Tube outside diameter:  106 ±0.4 mm

Tube length:  225 ±0.5 mm

 

Oil-mist lubrication unit:

Compressed air distribution station

Mobile aspirator guns with hoses

Electrical control equipment

-for electrical power

                general:  3 x 380v/50hz plus ground wire

                euro-standard:  3x400v 50 or 60hz plus ground wire

                maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation:  ±2%

 

Process control system (cif):

                fully integrated control system to control and monitor the entire spinning line.

                the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control year 1998:

 

Spinning section:

Speed adjustment for the extruder motor is done via a dc-convertor

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the

Rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

2. Machines m27/ 28 / 30 year 1998:

For 3 fdy spinning lines each with 2 positions, and each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  1000 mm

Spinning pump capacity:  4x7.5 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  470 mm

Quench length:  1200 mm

Number of spin-finish pumps per position:  2

Capacity of spin-finish pump:  4x0.16 ccm/rev + 4x0,05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

 

1 extruder type e1. 60-30m

-nominal extruder capacity:  max 80 kg/h for pp

-screw diameter:  65 mm

-l/d ratio: 30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 22 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated:

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated:

Melt distribution system comprising:

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam:

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 18 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled

-level gauge

-vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

Max pressure in the spinpack:  350 bar

Design temperature:  320 °c

Spinneret outside dimensions:  95 mm

Bottom loading design

Bayonet locking, insert and tighten by turning 90°

Self sealing system

Sand or metal powder filtration, 3 cm filling depth

Wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 7.5 ccm/rev

Each spin pump system comprising

                individual drive motor with flange connection to the reduction gear

                hollow gear shaft for installation of spin pump shaft

                shaft with shear pin protection

                reduction ratio:  1:80

                pump speed:  8-30 rev/min

                motor type:  synchronous ac-motor

                rated power:  500w at 50 cps

 

Quench air cabinets bsk 470/1200

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                2 spin finish application nozzles per end

                1 yarn cutter / aspirator unit

                2 spin finish pump

                4 centring yarn guides

                4 pre-intermingling jets

                4 intermingling units

                1 additional operator panel between duo1 and duo 2.

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speedrange:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60

Hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094:

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ± 0.2 mm

Tube outside diameter:  106 ± 0.4 mm

Tube length:  225 ± 0.5 mm

 

Compressed air distribution station:

Mobile aspirator guns with hoses

Electrical control equipment

For electrical power

                general : 3 x 380v/50hz plus ground wire

Euro-standard: 3x400v 50 or 60hz plus ground wire

Maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation: ±2%

 

Process control system (cif):

Fully integrated control system to control and monitor the entire spinning line.

The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control:

Spinning section.

Speed adjustment for the extruder motor is done via a dc-convertor.

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor.

While current flows, a voltage is inducted into the rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

HOURLY PRODUCTION:

FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.

(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)

 

FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.

 

FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.

 

MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED

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REFERENCE NUMBER: V-1046 KARL MAYER MR(E)S 56 SU MAKER: KARL MAYER TYPE: MR(E)S 56 SU WIDTH : 130 INCHES PATTERN WHEELS OR CHAIN L1 - L3 OVER CHAIN SU – AGGREGATES TOTAL 28 AGGREGATES BARS 2 GROUND + 2 PICCO BARS INSTALLED 1 GROUND BAR AVAILABLE WITHOUT GUIDES PATTERN BARS 52 INSTALLED LYCRA BAR: 1 INSTALLED SUPERSTRUCTURE TYPE : LIBERTY YES QTY BEAM SHAFTS : 3 X 70 mm TAKE UP TYPE : STANDARD QTY EBA BEAM DRIVE : 1 EBA FOR GROUND 1 EBA FOR LYCRA PATTERN BEAMS : 54 PIECES NEEDLE NOS : 59.75. G1 CLOUSER NOS : C – 24-76/4-14 SINKER NOS: S-24 -98 -59 /S 24-99 - 59 GUIDE REF : AL – 24 – 26 -38 TRICK REF : F – 24 -76/4-14 PATTERN GUIDES : F- AS IT IS IN THE MACHINE YARNCONTROL SYSTEM: PROKOSTOP QUANTITY AVAILABLE: 1 Learn More

REFERENCE NUMBER: M-3674 (880WUREXX7) L SANTEX TENTER YEAR 1997-PIN CHAIN -6 ZONES QUANTITY AVAILABLE: 1 Learn More

REFERENCE NUMBER: M-1861 (770235KOL6RX) SANTEX PRE-TREATMENT AND WASHING MACHINE TYPE ACTIWASH YEAR 2002 DESIGNED FOR LOW-TENSION PRE-TREATMENT OF WOVEN AND KNITTED GOODS MANUFACTURER: SANTEX - SWITZERLAND YEAR OF MANUFACTURE: 2002 WORKING WIDTH: 2200/1800 mm SPEED OF MACHINE: 3-100 M/MIN PRODUCTION SPEED: APPROX. 75 M/MIN THE DAILY OUTPUT WILL DEPEND E.G. ON QUALITY AND WEIGHT OF FABRICS/KNIT GOODS YOU WILL WASH ON THESE MACHINES. SO FAR THE PLANT WAS RUNNING AT AN AVERAGE SPEED OF 40 M/MIN, I.E. 2,400 MTRS PER WORKING HOUR. QUANTITY AVAILABLE: 1 Learn More

REFERENCE NUMBER: T-6855 AUTEFA, DILO, SPINNBAU COMPLETE NONWOVEN LINE BRAND: AUTEFA, DILO, SPINNBAU SHORT DESCRIPTION: COMPLETE NONWOVEN LINE ITEM 001 SINGLE DOFFER CARD BY “BESSI” - ITALY YEAR 1966 - WORKING WIDTH 2500mm - HOPPER-FEEDER WITH SCALE (WEIGHPAN) AND TOP SILO - INLET UNIT WITH ROLLERS - BREAST UNIT DIAMETER 1500mm WITH 3 PAIRS WORKERS/ STRIPPER (ORIGINALLY EQUIPPED WITH 5 PAIRS, UNUSED 2 PAIRS STILL AVAILABLE) - FANCY ROLL - TRANSPORT ROLL DIAMETER 1200mm - SWIFT DIAMETER 1500mm WITH 3 PAIRS WORKERS/ STRIPPER (ORIGINALLY EQUIPPED WITH 5 PAIRS, UNUSED 2 PAIRS STILL AVAILABLE) - DOFFER DIAMETER 1500mm WITH FLY-COMB - FLEXIBLE AND RIGID METALLIC WIRES IN EXCELLENT CONDITIONS QUANTITY: 1 ITEM 002 CROSS-LAPPER BY “MAK-AUTEFA” - GERMANY MODEL 101-42 YEAR 1965 - INLET WORKING WIDTH 2500mm - EXIT WORKING WIDTH 3000mm QUANTITY: 1 ITEM 003 PRE-NEEDLER BY “DILO” - GERMANY MODEL NFZ 3000 YEAR 1967 - WORKING WIDTH 3000mm - 2 NEEDLE BOARDS WITH TOTALLY 3000 NEEDLES / LIN MT - WITH BATT INLET UNIT QUANTITY: 1 ITEM 004 FINISH NEEDLERS BY “DILO” MODEL OD II 25 YEAR 1979 EACH - WORKING WIDTH 2500mm EACH - EACH ONE WITH 2 NEEDLE BOARDS WITH TOTALLY 5000 NEEDLES / LIN MT QUANTITY: 2 ITEM 005 TRANSVERSAL CUTTER BY “SPINNBAU-AUTEFA” - GERMANY. YEAR 1973 - WORKING WIDTH 2500mm QUANTITY: 1 ITEM 006 LONGITUDINAL CUTTER ITALIAN MAKE + ROLL WINDER ITALIAN MAKE ON ELECTRONIC WEIGHTING CELLS. WORKING WIDTH 2500mm QUANTITY: 1 ITEM 007 ROLLS LIFTING CRANE QUANTITY: 1 ALL ELECTRIC MOTORS AND CONTROL PANELS 400 V / 50 Hz Learn More

REFERENCE NUMBER: T-6853 AUTEFA, DILO, TEMAFA NONWOVEN LINE, YEAR 1970 BRAND: AUTEFA, DILO, TEMAFA SHORT DESCRIPTION: NONWOVEN LINE YEAR 1970 SUITABLE FOR PRODUCTION: 1500 GRS/SQUARE METER COMPOSED OF: 1 BESSI CARD, WORKING WIDTH 2500mm -TEMAFA FEEDER -BREAST ROLLER DIAMETER 1500mm, 7 COUPLE OF WORKERS, DIAMETER 220/74 -DOFFER DIAMETER 1285mm -DRUM DIAMETER 1500mm, 6 COUPLE OF WORKERS -DOFFER DIAMETER 1500mm -FLY COMB 1 AUTEFA CROSS LAPPER MODEL MAK IN WORKING WIDTH 2500mm, DELIVERY 3000mm 1 DILO NFZ30DO PRE-NEEDLE/NEEDLE MACHINE, YEAR 1967, 5160 NEEDLES /METER 2 MACHI LONGITUDINAL CUTTERS 1 SPINBAU TRANSVERSAL CUTTER 1 WINDER ON WEIGHS (LOADING CELLS METTLER) QUANTITY: 1 Learn More