Search results for: 'Feed'

MAKE: LAROCHE
MODEL: SUPER OLYMPIC
WIDTH: 1500mm
YEAR: MID 1980’S
6 CYLINDERS EACH LINE
CYLINDER DIAMETER: 1000mm
ALL CYLINDERS ARE DESIGNED FOR PINNED LAGS AND THERE IS LIFE LEFT IN MOST OF THE LAGS SETS.
LAGS: (1) 8mm x 135, (1) 10mm x 160, (1) 12 x 166, (3) 13mm x 174
EACH CYLINDER FED BY A FEED ROLL TO FEED DISH COMBINATION AND THE FIBER IS TRANSFERRED TO THE FOLLOWING CYLINDER VIA A CONDENSING SECTION.
MOTORS: 3 x 150 HP 575 VOLT
TOTAL REQUIRED POWER: 875 AMPS
NEW CONTROLS WITH ABB DRIVES
FEED CHUTES
LUMMUS BALERS
PINNED CYLINDERS
TEMAFA BLENDING BINS
EXIT CONVEYORS
EACH SECTION EQUIPPED WITH ANSUL DRY POWDER FIRE PROTECTION SYSTEM THAT IS ACTIVATED FROM EMBER DETECTED IN THE DUCT REMOVAL PIPING.
LINES INCLUDE ALL NECESSARY FANS, MAGNETS, DUCTING AND WIRING

IN PERFECT WORKING ORDER

QUANTITY: 2 LINES

Learn More

REFERENCE NUMBER: Z-1228

HEIDELBERG SPEEDMASTER 74 5HL, 530 X 740 MM (20X29"), YEAR 2011 – WITH 5 COLORS

 

5-COLOR HEIDELBERG SPEEDMASTER 74 5HL

YEAR: 2011

530 X 740 MM (20X29")

APPROX. 58 MIO. IMPR.

 

DISMANTLED AND CLEANED

MACHINE IS IN GOOD CONDITION AND CAN BE INSPECTED

 

TOTAL QUANTITY: 1

Learn More

REFERENCE NUMBER: L-5506

ZINSER LINKED RING SPINNING MACHINES MODEL 320, YEAR 1989 TO 1990

 

YEAR: 1989 TO 1990

MODEL: 320

1196 SPINDLES

RING DIAMETER: 42mm

FLANGE 1

GAUGE: 75mm

TUBE LENGTH: 220mm

 

QUANTITY: 18

Learn More

LIST NUMBER: L-2987
SIZING MACHINES FOR SALE

REFERENCE NUMBER: P-6749
ROTAL
SIZING MACHINE
YEAR: 1990
QUANTITY: 1

REFERENCE NUMBER: P-7175
BENNINGER ZELL
SIZING
YEAR: 1994
HEAD STOCK WORKING WIDTH: 2800mm
QUANTITY: 1

REFERENCE NUMBER: P-5168
SUCKER
MODEL: MOENUS Z 14
SIZZING MACHINE
WIDTH: 3400mm

BENNINGER
TYPE: BEN DIRECT
WARPER
QUANTITY: 1

REFERENCE NUMBER: P-5818
SUCKER MULLER
SIZING 2 SIZING BOX WIH BENNINGER DIRECT WARPER
YEAR: 1989
WIDTH: 130 INCHES
QUANTITY: 1

REFERENCE NUMBER: P-5586
BENNINGER-ZELL
WARP SIZING LINE
YEAR: 1994
WORKING WIDTH: 3400mm
QUANTITY: 1

REFERENCE NUMBER: C-1229
SUCKER MULLER SIZING MACHINE
MODEL ZG6
YEAR 1984
WORK WIDTH 3000mm
SCHLAFHORST DIRECT WARPING MACHINE MODEL MZD
YEAR 1984
WORK WIDTH 1600mm
QUANTITY: 1

REFERENCE NUMBER: R-1913
SUCKER SIZING
WORKING WIDTH: 3300mm
QUANTITY: 1

REFERENCE NUMBER: R-3193
BENNINGER SIZING MACHINE
TYPE: BEN-SIZE TEC A13
YEAR: 1994
HEADSTOCK WIDTH: 3400mm
QUANTITY: 1

REFERENCE NUMBER: P-3562
WEST POINT
MODEL: 861
SLASHER
YEAR: 1993
HEADWAY WIDTH: 126 INCHES
QUANTITY: 1

Learn More

REFERENCE NUMBER: L-1427

SCREW FEED 6FT
PART #: 99030A276

BRONZE NUT – 2 PIECES
PART #: 95072A361

MOUNTING FLANGE – 2 PIECES
PART #: 95082A644

¾ INCH SCREW FEED 6FT
PART #: 99030A275

BRONZE NUT – 2 PIECES
PART #: 59072A351

MOUNTING FLANGE – 2 PIECES
PART #: 325895082A643

CONVEYOR BELT 45FT
PART #: 5999K5

FLANGE MOUNT BEARINGS – 16 PIECES
PART #: 5968K75

PILLOW BLOCK BEARINGS – 4 PIECES
PART #: 7728756

CHAIN – 50 FT
PART #: 6261K173

SPROKETS – 10 PIECES
PART #: 6733K146


AIR CYLINDER
PART #: 6498K662

AIR CYLINDER
PART #: 6498K232

1 X 2 TUBING – 250 FT
PART #: N/A

2 3/8” FLAT STEEL – 60 FEET
PART #: N/A

SHEET STEEL – 4FT X 8FT X ¼” – 2 PIECES
PART #: N/A

SHEET STEEL – 18 GAUGE – 4FT X 8FT – 5 PIECES
PART #: N/A

1 5/8 COLD ROLL SOLID – 40FT
PART #: N/A

1 INCH COLD ROLL SOLID – 20FT
PART #: N/A

3 INCH COLD ROLL SOLID
PART #: N/A

Learn More

R-1170 DELL’ ORCO VILLANI RAG TEARING LINE + BALE PRESS, YEAR 1989 TO 1999

DETAILS:
DELL’ ORCA VILLANI RAG TEARING LINE + BALLING MACHINE
COMPOSED BY:
ITEM 001
DELL’ ORCA VILLANI CUTTERS
YEAR: 1989
QUANTITY: 2

ITEM 002
DELL’ ORCA VILLANI MIXING ROOMS + BIN EMPTIER
TYPE: FA/3030/T
QUANTITY: 2

ITEM 003
DELL’ ORCA VILLANI VOLUMATIC FEEDER
MODEL: CARICATORE
TYPE: CS/1600
YEAR: 1999
QUANTITY: 1

ITEM 004
DELL’ ORCA VILLANI RAG TEARING MACHINE
4 CYLINDERS
YEAR: 1999
WIDTH: 1500mm
EACH DRUM MODEL: M/1500
TYPE: SFILACCIATRICE
QUANTITY: 1

ITEM 005
DELL’ ORCA VILLANI VOLUMATIC FEEDER
MODEL: CARICATORE
TYPE: CS/1600
YEAR: 1989
QUANTITY: 1

ITEM 006
DELL’ ORCA VILLANI RAG TEARING MACHINE
3 CYLINDERS
YEAR: 1989
WIDTH: 1500mm
EACH DRUM MODEL: M/1500
TYPE: SFILACCIATRICE
QUANTITY: 1

ITEM 007
DELL’ ORCA VILLANI BALE PRESS
TYPE: RA/100
WITH 2 CHAMBERS (ROTATIVE SYSTEM)
WITH WEIGHING DEVICE (SCALE FOR KG OF EACH BALE)
QUANTITY: 1

ITEM 008
DELL’ ORCA VILLANI DUST COLLECTING INSTALLATION
WITH BAGS TO COLLECT THE DUST
QUANTITY: 1

QUANTITY: 1 LINE

Learn More

R-1695 TRUTZSCHLER DK903 IDF CARDING, YEAR 2002

ITEM 001
TRUTZSCHLER DK903 IDF CARDING
MAKE: TRUTZSCHLER
MODEL: DK903 IDF
YEAR: 2002
INTEGRATED DRAW FRAMES: AVAILABLE
CCD: AVAILABLE
CFD: AVAILABLE
CHUTE FEED TYPE: DFK
CAN HEIGHT: 45”
WASTE COLLECTION: CONTINUOUS
EXHAUST / WASTE SUCTION: UPWARDS
NO OF LICKER IN: 3
FLAT TYPE: ALUMINUM
ST FLAT FRONT: 2
ST FLAT BACK: 3
MATERIAL PROCESS: COTTON

QUANTITY: 12

ITEM 002
TRUTZSCHLER DK903 IDF CARDING
MAKE: TRUTZSCHLER
MODEL: DK903 IDF
YEAR: 2002
INTEGRATED DRAWFRAME: AVAILABLE
CCD: AVAILABLE
CFD: AVAILABLE
CHUTE FEED TYPE: DFK
CAN HEIGHT: 45”
WASTE COLLECTION: CONTINUOUS
EXHAUST / WASTE SUCTION: UPWARDS
LICKER IN: 3
FLAT TYPE: ALUMINUM
ST FLAT FRONT: 3
ST FLAT BACK: 5
MATERIAL PROCESS: SYNTHETIC

QUANTITY: 4

Learn More

REFERENCE NUMBER: M-1904-A

PULLING LINE/RAG PICKING LINE - LAROCHE 1500mm - 4 DRUMS -YEAR 1996

 

1 CONDENSER ON TOP OF THE FEEDING UNIT

1 FEEDING UNIT

4 DRUMS 1500mm WIDTH JUMBO LAROCHE YEAR OF CONSTRUCTION : 1996 CE APPROVED

1 MOTORS FOR DRUM 1 & 2 : 132 KWH

1 MOTORS FOR DRUM 3 & 4 : 110 KWH

1 DUST EXTRACTION UNIT FOR ALL 4 DRUMS 80.000 M³ CAPACITY

 

IN PERFECT CONDITION AND STILL RUNNING.

Learn More

REFERENCE  NUMBER:  G-0784

RIETER FDY  EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98

 

1. Machine m26/39:

Year 1996

For 1 fdy spinning line with 2+4 positions, each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  800 mm

Spinning pump capacity:  4x10 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  670 mm

Quench length:  1700 mm

Number of spin-finish pumps per position:  1

Capacity of spin-finish pump:  4x0.05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

Extruder for 4 positions Year 1998:

 

1 extruder type e1. 105-30m:

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  105 mm

-l/d ratio:  30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 58 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 95kw

-extruder frame

 

1 extruder measuring head, dowtherm vapour heated

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

Extruder for 2 positions Year 1998:

1 extruder type e1. 60-30

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  60 mm

-l/d ratio:  30

-barrel with

                electrical ceramic heaters

                6 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 17 kw

                inlet zone, water cooled

                insulation

-screw nitrited with maddock mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated year 1998

-measuring head comprising:

                insulation

Double pt100, one each for melt and dowtherm vapour temperature

                                pressure sensors for melt pressure

                burst disc for power switch-off at overpressure.

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam year 1998

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 25 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled level gauge

- vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

-max pressure in the spinpack:  350 bar

-design temperature:  320 °c

-spinneret outside dimensions:  95 mm

-bottom loading design

-bayonet locking, insert and tighten by turning 90°

-self sealing system

-sand or metal powder filtration, 3 cm filling depth

-wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 6 ccm/rev

Each spin pump system comprising

Individual drive motor with flange connection to the reduction gear

Hollow gear shaft for installation of spin pump shaft

Shaft with shear pin protection

Reduction ratio 1:80

Pump speed:  8-30 rev/min

Motor type:  synchronous ac-motor

Rated power:  500w at 50 cps

 

Quench air cabinets bsk 670/1700:

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                4 spin finish application nozzles

                1 yarn cutter / aspirator unit

                1 spin finish pump

                4 centring yarn guides

                4 intermingling units

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls year 1998:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speed range:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60 hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ±0.2 mm

Tube outside diameter:  106 ±0.4 mm

Tube length:  225 ±0.5 mm

 

Oil-mist lubrication unit:

Compressed air distribution station

Mobile aspirator guns with hoses

Electrical control equipment

-for electrical power

                general:  3 x 380v/50hz plus ground wire

                euro-standard:  3x400v 50 or 60hz plus ground wire

                maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation:  ±2%

 

Process control system (cif):

                fully integrated control system to control and monitor the entire spinning line.

                the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control year 1998:

 

Spinning section:

Speed adjustment for the extruder motor is done via a dc-convertor

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the

Rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

2. Machines m27/ 28 / 30 year 1998:

For 3 fdy spinning lines each with 2 positions, and each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  1000 mm

Spinning pump capacity:  4x7.5 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  470 mm

Quench length:  1200 mm

Number of spin-finish pumps per position:  2

Capacity of spin-finish pump:  4x0.16 ccm/rev + 4x0,05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

 

1 extruder type e1. 60-30m

-nominal extruder capacity:  max 80 kg/h for pp

-screw diameter:  65 mm

-l/d ratio: 30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 22 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated:

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated:

Melt distribution system comprising:

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam:

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 18 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled

-level gauge

-vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

Max pressure in the spinpack:  350 bar

Design temperature:  320 °c

Spinneret outside dimensions:  95 mm

Bottom loading design

Bayonet locking, insert and tighten by turning 90°

Self sealing system

Sand or metal powder filtration, 3 cm filling depth

Wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 7.5 ccm/rev

Each spin pump system comprising

                individual drive motor with flange connection to the reduction gear

                hollow gear shaft for installation of spin pump shaft

                shaft with shear pin protection

                reduction ratio:  1:80

                pump speed:  8-30 rev/min

                motor type:  synchronous ac-motor

                rated power:  500w at 50 cps

 

Quench air cabinets bsk 470/1200

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                2 spin finish application nozzles per end

                1 yarn cutter / aspirator unit

                2 spin finish pump

                4 centring yarn guides

                4 pre-intermingling jets

                4 intermingling units

                1 additional operator panel between duo1 and duo 2.

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speedrange:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60

Hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094:

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ± 0.2 mm

Tube outside diameter:  106 ± 0.4 mm

Tube length:  225 ± 0.5 mm

 

Compressed air distribution station:

Mobile aspirator guns with hoses

Electrical control equipment

For electrical power

                general : 3 x 380v/50hz plus ground wire

Euro-standard: 3x400v 50 or 60hz plus ground wire

Maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation: ±2%

 

Process control system (cif):

Fully integrated control system to control and monitor the entire spinning line.

The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control:

Spinning section.

Speed adjustment for the extruder motor is done via a dc-convertor.

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor.

While current flows, a voltage is inducted into the rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

HOURLY PRODUCTION:

FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.

(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)

 

FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.

 

FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.

 

MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED

Learn More

C-4027 TSUDAKOMA AJL ZAX, WIDTH 1900mm, YEAR 1996 TO 2000, CAM, 2 COLORS

OFFER 001
TSUDAKOMA AJL
MODEL: ZAX
WIDTH: 1900mm
YEAR: 2000
CAM
TYPE: 1620B

QUANTITY: 8

OFFER 002
TSUDAKOMA AJL
MODEL: ZAX
WIDTH: 1900mm
YEAR: 1996
CAM
TYPE: 1620

QUANTITY: 32

Learn More