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- JASON LIST-1472 FACE MASK TYPES
JASON LIST# 1472
FACE MASK TYPES
REFERENCE NUMBER: MASK-1111
FLAT, SURGICAL MASK, 3-PLY NONWOVEN SPUNBOND, MELTBLOWN AND SPUNBONDREFERENCE NUMBER: MASK-1112
REFERENCE NUMBER: MASK-1113
REFERENCE NUMBER: MASK-1121
SEE J-2756 FOR THE LINE THAT PRODUCES THESEREFERENCE NUMBER: MASK-1115
KN95 MEDICAL MASKS (PARTICULATE RESPIRATORS)REFERENCE NUMBER: MASK-1116
N95 MEDICAL MASKS (PARTICULATE RESPIRATORS)REFERENCE NUMBER: MASK-1117
FFP2 MEDICAL MASKS (PARTICULATE RESPIRATORS)REFERENCE NUMBER: MASK-1118
3M MODEL 1860 MEDICAL MASKS (PARTICULATE RESPIRATORS)REFERENCE NUMBER: MASK-1119
3M 8577 MEDICAL MASKS (PARTICULATE RESPIRATORS)REFERENCE NUMBER: MASK-1120
3M 9541V MEDICAL MASKS (PARTICULATE RESPIRATORS)REFERENCE NUMBER: MASK-1124
3M 1870 HEALTH CARE PARTICULATE RESPIRATOR & SURGICAL MASKREFERENCE NUMBER: MASK-1122
3M 1860S HEALTH CARE PARTICULATE RESPIRATOR & SURGICAL MASKREFERENCE NUMBER: MASK-1123
3M 1860 HEALTH CARE PARTICULATE RESPIRATOR & SURGICAL MASKMore information is available upon request.
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Include our reference number. - PICANOL AIR JET TERRY LOOMS, YEAR 1978 TO 2001, JACQUARDREFERENCE NUMBER: T-6926 PICANOL AIR JET TERRY LOOMS, YEAR 1978 TO 2001, JACQUARD ITEM 001 AIR JET JACQUARD TERRY LOOMS MOD GUNNE TERRY PLUS H 2600 AIR PRESSURE 8 ATM YEAR OF CONSTRUCTION 2001 6 COLORS 6 FEEDER IRO N6 PILE BEAM 1250 N 6 GROUND BEAM 1000 SEPARATE ROLLER FERBER MOD ES-64-36 YEAR 2001 DOUBLE JACQUARD STAUBLI CX 870 YEAR 2001 LOOM N1 1408 HOOKS LOOM N 4 2688 HOOKS QUANTITY: 2 ITEM 002 AIR JET JACQUARD TERRY LOOMS MOD PICANOL TERRY-6-J H 3400 AIR PRESSURE 8 ATM YEAR OF CONSTRUCTION 2003 6 COLORS 6 FEEDER IRO N9 PILE BEAM 1250 N9 GROUND BEAM 1000 SEPARATE ROLLER FERBER MOD ES-64-36 YEAR 2001 DOUBLE JACQUARD STAUBLI CX 870 YEAR 2003 LOOMS N 41-42-43 1664 HOOKS INSTALLED LOOM N 44 2216 HOOKS INSTALLED QUANTITY: 4 ITEM 003 AIR JET JACQUARD TERRY LOOMS MOD PICANOL TERRY-6-J H 2600+3400 AIR PRESSURE 8 ATM YEAR OF CONSTRUCTION 2004 6 COLORS 6 FEEDER IRO N2PILE BEAM 1250 N2GROUND BEAM 1000 H2600 N2PILE BEAM 1250 N2GROUND BEAM 1000 H3400 SEPARATE ROLLER FERBER MOD ES-64-36+ES63 YEAR 2001 DOUBLE JACQUARD STAUBLI CX 870 YEAR 2004 LOOM N45 2688 HOOKS LOOM N 46 1856 HOOKS QUANTITY: 2 ITEM 004 AIR JET JACQUARD TERRY LOOMS MOD PICANOL TERRY-6-J H 3600 AIR PRESSURE 8 ATM YEAR OF CONSTRUCTION 2007 6 COLORS 6 FEEDER IRO N6 PILE BEAM 1250 N6 GROUND BEAM 1000 SEPARATE ROLLER FERBER MOD ES-63+ES64 YEAR 2001 DOUBLE JACQUARD STAUBLI DX 80-F YEAR 2007 LOOM N47 1952 HOOKS LOOM N 48 2600 HOOKS QUANTITY: 2 ITEM 005 AIR JET LOOMS PICANOL MOD PICANOL OMNI-2-P H 3400 2 COL 6 CAMME FOR FLAT FABRIC DOBBY CAMS MOTION STAUBLI TYPE 1600 08-1995 2 FEEDER PICANOL 2231 AIR PRESSURE 8 ATM YEAR OF CONSTRUCTION 1995 N12 GROUND BEAM 1000 QUANTITY: 2 ITEM 006 GROUP BLOWING AND DUST ASPIRATOR MAGITEX X JACQUARD STAUBLI 49 MT MAGITEX X PICANOL LOOMS 53 MT QUANTITY: 2 ITEM 007 SPECIAL FORK LIFT FOR BEAM FERBER MOD BZ-S MAX LOADING 2700 KG MAX WIDTH BEAM 3900mm MAX DIAMETER BEAM 1250mm SPECIAL FORK LIFT FOR BEAM STIPI MOD TE MAX LOADING 1500 KG ITEM 008 KNOTTER STAUBLI TOPMATIC MOD TPM 210-PC CART FOR KNOTTER H 3600 KNOTTER ZELWEGER USTER TYPE UMM ITEM 009 TUFTING LOOM FOR BATHMATS PICKERING YEAR 1978 REED WIDTH 960mm CREEL 280 BOBBIN 400/300mm DIAMETER JUMBO BOBBIN 30 X 27 X 24 LOOM FOR VELVET BATH CARPET G.T SUPPLIES ENGENEERING LTD GB REED WIDTH 800mm CREEL 420 POSITION 40/28 DIAMETER 2 GROUP BLOWING AND DUST ASPIRATOR MAGITEX X MATS LOOM 52X2 MT ITEM 010 AIR COMPRESSOR BOGE MOD SF150 AIR PRESSURE 8 BAR POWER 110+4KW AIR PRODUCTION 18.40 MT3 X MINUTE YEAR 2006 AIR COMPRESSOR BOGE MOD S 75 AIR PRESSURE 8 BAR POWER 110+4KW AIR PRODUCTION 9.10 MT3 X MINUTE YEAR 1996 Learn More
- C-4022 SOMET SUPER-EXCEL AND ALPHA LOOMS, WIDTH 3200mm, YEAR 2001 TO 2003, JACQUARD
C-4022 SOMET SUPER-EXCEL AND ALPHA LOOMS, WIDTH 3200mm, YEAR 2001 TO 2003, JACQUARD
OFFER 001
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SOMET SUPER-EXCEL LOOM
YEAR: 2002
WIDTH: 3200mm
OFFER 002
SOMET SUPER-EXCEL LOOM
YEAR: 2002
WIDTH: 3200mm
OFFER 003
SOMET SUPER-EXCEL LOOM
YEAR: 2002
WIDTH: 3200mm
OFFER 004
SOMET SUPER-EXCEL LOOM
YEAR: 2002
WIDTH: 3200mm
OFFER 005
SOMET SUPER-EXCEL LOOM
YEAR: 2002
WIDTH: 3200mm
OFFER 006
SOMET SUPER-EXCEL LOOM
YEAR: 2002
WIDTH: 3200mm
OFFER 007
SOMET SUPER-EXCEL LOOM
YEAR: 2002
WIDTH: 3200mm
OFFER 008
SOMET SUPER-EXCEL LOOM
YEAR: 2002
WIDTH: 3200mm
OFFER 009
SOMET SUPER-EXCEL LOOM
YEAR: 2002
WIDTH: 3200mm
OFFER 010
SOMET SUPER-EXCEL LOOM
YEAR: 2002
WIDTH: 3200mm
OFFER 011
SOMET SUPER-EXCEL LOOM
YEAR: 2002
WIDTH: 3200mm
OFFER 012
SOMET SUPER-EXCEL LOOM
YEAR: 2002
WIDTH: 3200mm
OFFER 013
SOMET SUPER-EXCEL LOOM
YEAR: 2001
WIDTH: 3200mm
OFFER 014
SOMET SUPER-EXCEL LOOM
YEAR: 2001
WIDTH: 3200mm
OFFER 015
SOMET SUPER-EXCEL LOOM
YEAR: 2003
WIDTH: 3200mm
OFFER 016
SOMET SUPER-EXCEL LOOM
YEAR: 2003
WIDTH: 3200mm
OFFER 017
SOMET SUPER-EXCEL LOOM
YEAR: 2003
WIDTH: 3200mm
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SOMET SUPER-EXCEL LOOM
YEAR: 2003
WIDTH: 3200mm
OFFER 019
SOMET SUPER-EXCEL LOOM
YEAR: 2003
WIDTH: 3200mm
OFFER 020
SOMET SUPER-EXCEL LOOM
YEAR: 2003
WIDTH: 3200mm
OFFER 021
SOMET SUPER-EXCEL LOOM
YEAR: 2003
WIDTH: 3200mm
OFFER 022
SOMET SUPER-EXCEL LOOM
YEAR: 2003
WIDTH: 3200mm
OFFER 023
SOMET SUPER-EXCEL LOOM
YEAR: 2003
WIDTH: 3200mm
OFFER 024
SOMET SUPER-EXCEL LOOM
YEAR: 2003
WIDTH: 3200mm
OFFER 025
SOMET SUPER-EXCEL LOOM
YEAR: 2003
WIDTH: 3200mm
OFFER 026
SOMET SUPER-EXCEL LOOM
YEAR: 2003
WIDTH: 3200mm
OFFER 027
SOMET SUPER-EXCEL LOOM
YEAR: 2003
WIDTH: 3200mm
OFFER 028
SOMET SUPER-EXCEL LOOM
YEAR: 2003
WIDTH: 3200mm
OFFER 029
SOMET SUPER-EXCEL LOOM
YEAR: 2003
WIDTH: 3200mm
OFFER 030
SOMET SUPER-EXCEL LOOM
YEAR: 2003
WIDTH: 3200mm
OFFER 031
SOMET SUPER-EXCEL LOOM
YEAR: 2003
WIDTH: 3200mm
OFFER 032
SOMET SUPER-EXCEL LOOM
YEAR: 2003
WIDTH: 3200mm
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SOMET SUPER-EXCEL LOOM
YEAR: 2001
WIDTH: 3200mm
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SOMET SUPER-EXCEL LOOM
YEAR: 2001
WIDTH: 3200mm
OFFER 035
SOMET ALPHA JACQUARD LOOM
WIDTH: 3200mm
OFFER 036
SOMET ALPHA JACQUARD LOOM
WIDTH: 3200mm
OFFER 037
SOMET ALPHA JACQUARD LOOM
WIDTH: 3200mm
OFFER 038
SOMET ALPHA JACQUARD LOOM
WIDTH: 3200mm
OFFER 039
SOMET ALPHA JACQUARD LOOM
WIDTH: 3200mm
OFFER 040
SOMET ALPHA JACQUARD LOOM
WIDTH: 3200mm
OFFER 041
SOMET ALPHA JACQUARD LOOM
WIDTH: 3200mm
OFFER 042
SOMET ALPHA JACQUARD LOOM
WIDTH: 3200mm - M-5300 UNDER PAD PRODUCTION LINEREFERENCE NUMBER: M-5300 (131342BVGT12UF) L UNDER PAD PRODUCTION LINE UNDER PAD PRODUCTION LINE MODEL: 100CD PRODUCTS TO BE PRODUCED: 3 SIZES OF DISPOSABLE UNDER PAD (SIZE: 600x900mm, 600x600mm, 600x400mm) MECHANICAL DRIVING SYSTEM WITH INVERTER CONTROL PRODUCT STRUCTURE: FLUFF +SAP; TOP TISSUE; BOTTOM TISSUE; TOP SHEET; BACK SHEET QUANTITY AVAILABLE: 1 Learn More
- VAMATEX TERRY TOWEL WEAVING FACTORY YEAR 1995-2003REFERENCE NUMBER: M-5301 (1313THWKXX12) L VAMATEX TERRY TOWEL WEAVING FACTORY YEAR 1995-2003 TERRY TOWEL FACTORY WEAVING DEPARTMENT VAMATEX 1151 ES 3600mm WORKING WIDTH, WITH DOBBY (3) X YEAR 1996 (1) X YEAR 2000 (2) X YEAR 1999 (2) X YEAR 1997 (2) X YEAR 1995 5 SETS WITH 16 HEALD FRAMES, 20 SHAFTS 5 SETS WITH 12 HEALD FRAMES, 16 SHAFTS FACTORY ONCE SELLS WHOLE WITH DOBBY LOT AS ABOVE THEN THEY WILL SELL LOOMS WITH JACQUARDS (6) X VAMATEX LEONARDO YEAR 2003 WITH JACQUARDS J5 STAUBLI 2688 JACQUARD WORKING WIDTH 2600mm (4) X VAMATEX LEONARDO YEAR 2003 WITH VRT SYSTEM/JACQUARD J5 STAUBLI 2688 JACQUARD WORKING WIDTH 2600mm (4) X VAMATEX LEONARDO YEAR 2003 WITH JUMBO JACQUARD J5 STAUBLI 6144 JACQUARD WORKING WIDTH 2600mm (2) X VAMATEX LEONARDO YEAR 2003 WITH GROSS JACQUARD 6144 JACQUARD WORKING WIDTH 2600mm TOTAL QUANTITY: 26 LOOMS Learn More
- M-5321 JENBACHER NATURAL GAS POWERPLANT 21.6 MW YEAR 1998REFERENCE NUMBER: M-5321 (22011DGFAB1RXL) L JENBACHER NATURAL GAS POWERPLANT 21.6 MW YEAR 1998 COMPLETE JENBACHER NATURAL GAS POWERPLANT OF 21.6 MW YEAR OF MANUFACTURE END OF 1998 COMMISSIONING: 5 UNITS IN 2000, 1 UNIT IN 2009, 1 UNIT IN 2010, AND 1 UNIT IN 2011 8 UNITS JENBACHER JMS 620 G OF 2.7 MWE-TOTAL EFFECTIVE ELECTRIC OUTPUT 21.7 MW RUNNING HOURS: 5 UNITS BETWEEN 38,000 AND 40,000 HOURS, 2 UNITS 6,200 HOURS AND 1 UNIT 7,200 HOURS JENBACHER MAINTENANCE FULL MAINTENANCE HISTORY QUANTITY AVAILABLE: 1 Learn More
- P-4139 JLG MANLIFT G9-43A YEAR 2010
REFERENCE NUMBER: P-4139
JLG MANLIFT G9-43A YEAR 2010JLG MANLIFT
TYPE: G9-43A
YEAR: 2010
SIZE: 9000
HOURS: 2738
DESCRIPTION:
JOHN DEERE TURBO DIESEL
50 INCHES CARRIAGE
48 INCHES PALLET FORKS
AUX HYDRAULICSQUANTITY: 1
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INCLUDE OUR REFERENCE NUMBER - G-0784 RIETER FDY EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98
REFERENCE NUMBER: G-0784
RIETER FDY EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98
1. Machine m26/39:
Year 1996
For 1 fdy spinning line with 2+4 positions, each position with 4 ends
Product: fdy-yarn on bobbins
Raw material: pp, dried filament grade chips
Yarn count range: 150 – 400 dtex
Winder speed for target: 4000 m/min
Machine technical data:
Position gauge: 800 mm
Spinning pump capacity: 4x10 ccm/rev
Spinneret size diameter: 95 mm
Quench width: 670 mm
Quench length: 1700 mm
Number of spin-finish pumps per position: 1
Capacity of spin-finish pump: 4x0.05 ccm/rev
Number of winders/position: 1
Type of winder: riemat a6-094
Number of packages/winder: 4
Maximum package diameter: 420 mm
Package stroke: 190 mm
Package weight at 280 mm package diameter: approx. 6.2 kg
Detailed technical specifications:
Extruder for 4 positions Year 1998:
1 extruder type e1. 105-30m:
-nominal extruder capacity: max 275 kg/h for pp
-operational extruder capacity: max 248 kg/h for pp
-screw diameter: 105 mm
-l/d ratio: 30
-barrel with:
electrical ceramic heaters
7 heating zones, each zone equipped with one 2xpt100
heating zone capacity approx. 58 kw
inlet zone, water cooled
nozzle for nitrogen purge
insulation
-screw with torpedo mixing head
-reduction gear, including belt transmission to motor
-dc motor, rated power approx. 95kw
-extruder frame
1 extruder measuring head, dowtherm vapour heated
-measuring head comprising:
coarse filter
insulation
-double pt100, one each for melt and dowtherm vapour temperature
-pressure sensors for melt pressure, one in front and one behind the coarse filter
1 melt distribution system, dowtherm vapour heated
-melt distribution system comprising
main product pipe between extruder, measuring head and melt distributor.
Extruder for 2 positions Year 1998:
1 extruder type e1. 60-30
-nominal extruder capacity: max 275 kg/h for pp
-operational extruder capacity: max 248 kg/h for pp
-screw diameter: 60 mm
-l/d ratio: 30
-barrel with
electrical ceramic heaters
6 heating zones, each zone equipped with one 2xpt100
heating zone capacity approx. 17 kw
inlet zone, water cooled
insulation
-screw nitrited with maddock mixing head
-reduction gear, including belt transmission to motor
-dc motor, rated power approx. 22kw
-extruder frame
1 extruder measuring head, electrically heated year 1998
-measuring head comprising:
insulation
Double pt100, one each for melt and dowtherm vapour temperature
pressure sensors for melt pressure
burst disc for power switch-off at overpressure.
1 melt distribution system, dowtherm vapour heated
-melt distribution system comprising
main product pipe between extruder, measuring head and melt distributor.
1 riebeam bottom loading spinning beam year 1998
-beam comprising:
welded-in pump blocks with bolted pump adapter plate
silumin insulation blocks
melt distribution pipes with polished inner surfaces
efficient vapour heating on all sides of spin pumps
optimized heat condustion to the spinnerets
1 freezing valve upstream of each spinpump
2 pressure sensors for measuring the melt pressure in front and behind the spinpump
(2 per line)
heating box, completely insulated
heating by dowtherm vapour
1 double pt100 for measuring and controlling the heating box temperature
Designed as follows:
-bottom loading of rieter quickfit spinpacks
-design temperature 320°c
-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket
Dowtherm evaporator and components for heating system:
-electrically heated, total capacity approx 25 kw
-shut-off valves
-drainage valves
-dry protection sensor
-magnetic controlled level gauge
- vent system on top of measuring head.
Poy spin packs, type rieter quickfit:
-max pressure in the spinpack: 350 bar
-design temperature: 320 °c
-spinneret outside dimensions: 95 mm
-bottom loading design
-bayonet locking, insert and tighten by turning 90°
-self sealing system
-sand or metal powder filtration, 3 cm filling depth
-wire mesh filters
Spin pumps with motors and gears:
Gear pumps, 4-fold
Capacity 4 x 6 ccm/rev
Each spin pump system comprising
Individual drive motor with flange connection to the reduction gear
Hollow gear shaft for installation of spin pump shaft
Shaft with shear pin protection
Reduction ratio 1:80
Pump speed: 8-30 rev/min
Motor type: synchronous ac-motor
Rated power: 500w at 50 cps
Quench air cabinets bsk 670/1700:
Each cabinet comprising:
-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal
-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.
-1 perforated hinged door
-air inlet duct flanged with counter flange, comprising air flow regulating flaps
-interfloor filament duct, length 2000 mm
-alu chutes for start-up
-nozzles for connection of differential pressure gauge.
Spinning vapour exhausts:
-exhaust hood per spinning position for removal of spinning vapour
-hood designed as follows:
made from stainless steel
air flow regulation flap
hood removable for cleaning
Take-up frames, type riedraw 1:
Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.
Per position:
4 inlet yarn guides
4 spin finish application nozzles
1 yarn cutter / aspirator unit
1 spin finish pump
4 centring yarn guides
4 intermingling units
rolls as described further
1 automatic winder riemat a6-094
Drawrolls year 1998:
Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40
Speed range: 750 to 4000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
And 1 bearing separator roll, type srd60 hard chromium plated
Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 3 with 2 cold draw roll units each type j7/45-55
Speedrange: 1800 to 5500 mpm
Roll diameter: 150 mm
Working width: 180 mm
Automatic and wasteless winder riemat a6-094
Spindle driven
Number of ends per winder: 4 ends
Yarn count range: 15 to 1000 dtex
Take up speed: 2500 to 5500 m/min
Chuck length: 900 mm
190 mm stroke, 420 mm outside package diameter
Package volume: 24.7 dm³
Tube bore: 94 ±0.2 mm
Tube outside diameter: 106 ±0.4 mm
Tube length: 225 ±0.5 mm
Oil-mist lubrication unit:
Compressed air distribution station
Mobile aspirator guns with hoses
Electrical control equipment
-for electrical power
general: 3 x 380v/50hz plus ground wire
euro-standard: 3x400v 50 or 60hz plus ground wire
maximum voltage variation ±10% measured at terminals of cabinets
maximum frequency variation: ±2%
Process control system (cif):
fully integrated control system to control and monitor the entire spinning line.
the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.
Drive and heater control year 1998:
Spinning section:
Speed adjustment for the extruder motor is done via a dc-convertor
To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.
The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.
One common frequency inverter supplies the synchronous ac motors for the spin pumps.
According to process conditions, the plc transmits the setpoint to the inverter.
All motors are equipped with an overload protection.
Solid state relays heat each extruder zone and spinning beam.
Each extruder zone and the spinning beam represent an independent control loop.
Take-up section:
The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.
All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.
Heating system:
The heating unit rhu is processor-controlled.
The power supply is taken straight from 3-phase 380/400v which powers the cabinet.
The inductor is fitted inside the draw roll.
The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the
Rotating draw roll.
This sets up a short-circuit current in the draw roll, thereby heating the roll unit.
2. Machines m27/ 28 / 30 year 1998:
For 3 fdy spinning lines each with 2 positions, and each position with 4 ends
Product: fdy-yarn on bobbins
Raw material: pp, dried filament grade chips
Yarn count range: 150 – 400 dtex
Winder speed for target: 4000 m/min
Machine technical data:
Position gauge: 1000 mm
Spinning pump capacity: 4x7.5 ccm/rev
Spinneret size diameter: 95 mm
Quench width: 470 mm
Quench length: 1200 mm
Number of spin-finish pumps per position: 2
Capacity of spin-finish pump: 4x0.16 ccm/rev + 4x0,05 ccm/rev
Number of winders/position: 1
Type of winder: riemat a6-094
Number of packages/winder: 4
Maximum package diameter: 420 mm
Package stroke: 190 mm
Package weight at 280 mm package diameter: approx. 6.2 kg
Detailed technical specifications:
1 extruder type e1. 60-30m
-nominal extruder capacity: max 80 kg/h for pp
-screw diameter: 65 mm
-l/d ratio: 30
-barrel with:
electrical ceramic heaters
7 heating zones, each zone equipped with one 2xpt100
heating zone capacity approx. 22 kw
inlet zone, water cooled
nozzle for nitrogen purge
insulation
-screw with torpedo mixing head
-reduction gear, including belt transmission to motor
-dc motor, rated power approx. 22kw
-extruder frame
1 extruder measuring head, electrically heated:
-measuring head comprising:
coarse filter
insulation
-double pt100, one each for melt and dowtherm vapour temperature
-pressure sensors for melt pressure, one in front and one behind the coarse filter
1 melt distribution system, dowtherm vapour heated:
Melt distribution system comprising:
main product pipe between extruder, measuring head and melt distributor.
1 riebeam bottom loading spinning beam:
-beam comprising:
welded-in pump blocks with bolted pump adapter plate
silumin insulation blocks
melt distribution pipes with polished inner surfaces
efficient vapour heating on all sides of spin pumps
optimized heat condustion to the spinnerets
1 freezing valve upstream of each spinpump
2 pressure sensors for measuring the melt pressure in front and behind the spinpump
(2 per line)
heating box, completely insulated
heating by dowtherm vapour
1 double pt100 for measuring and controlling the heating box temperature
Designed as follows:
-bottom loading of rieter quickfit spinpacks
-design temperature 320°c
-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket
Dowtherm evaporator and components for heating system:
-electrically heated, total capacity approx 18 kw
-shut-off valves
-drainage valves
-dry protection sensor
-magnetic controlled
-level gauge
-vent system on top of measuring head.
Poy spin packs, type rieter quickfit:
Max pressure in the spinpack: 350 bar
Design temperature: 320 °c
Spinneret outside dimensions: 95 mm
Bottom loading design
Bayonet locking, insert and tighten by turning 90°
Self sealing system
Sand or metal powder filtration, 3 cm filling depth
Wire mesh filters
Spin pumps with motors and gears:
Gear pumps, 4-fold
Capacity 4 x 7.5 ccm/rev
Each spin pump system comprising
individual drive motor with flange connection to the reduction gear
hollow gear shaft for installation of spin pump shaft
shaft with shear pin protection
reduction ratio: 1:80
pump speed: 8-30 rev/min
motor type: synchronous ac-motor
rated power: 500w at 50 cps
Quench air cabinets bsk 470/1200
Each cabinet comprising:
-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal
-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.
-1 perforated hinged door
-air inlet duct flanged with counter flange, comprising air flow regulating flaps
-interfloor filament duct, length 2000 mm
-alu chutes for start-up
-nozzles for connection of differential pressure gauge.
Spinning vapour exhausts:
-exhaust hood per spinning position for removal of spinning vapour
-hood designed as follows:
made from stainless steel
air flow regulation flap
hood removable for cleaning
Take-up frames, type riedraw 1:
Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.
Per position:
4 inlet yarn guides
2 spin finish application nozzles per end
1 yarn cutter / aspirator unit
2 spin finish pump
4 centring yarn guides
4 pre-intermingling jets
4 intermingling units
1 additional operator panel between duo1 and duo 2.
rolls as described further
1 automatic winder riemat a6-094
Drawrolls:
Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40
Speedrange: 750 to 4000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
And 1 bearing separator roll, type srd60
Hard chromium plated
Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40
Speedrange: 1000 to 6000 mpm
Roll diameter: 190 mm
Working width: 250 mm
Temperature range: 45-250°c
Duo 3 with 2 cold draw roll units each type j7/45-55
Speedrange: 1800 to 5500 mpm
Roll diameter: 150 mm
Working width: 180 mm
Automatic and wasteless winder riemat a6-094:
Spindle driven
Number of ends per winder: 4 ends
Yarn count range: 15 to 1000 dtex
Take up speed: 2500 to 5500 m/min
Chuck length: 900 mm
190 mm stroke, 420 mm outside package diameter
Package volume: 24.7 dm³
Tube bore: 94 ± 0.2 mm
Tube outside diameter: 106 ± 0.4 mm
Tube length: 225 ± 0.5 mm
Compressed air distribution station:
Mobile aspirator guns with hoses
Electrical control equipment
For electrical power
general : 3 x 380v/50hz plus ground wire
Euro-standard: 3x400v 50 or 60hz plus ground wire
Maximum voltage variation ±10% measured at terminals of cabinets
maximum frequency variation: ±2%
Process control system (cif):
Fully integrated control system to control and monitor the entire spinning line.
The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.
Drive and heater control:
Spinning section.
Speed adjustment for the extruder motor is done via a dc-convertor.
To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.
The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.
One common frequency inverter supplies the synchronous ac motors for the spin pumps.
According to process conditions, the plc transmits the setpoint to the inverter.
All motors are equipped with an overload protection.
Solid state relays heat each extruder zone and spinning beam.
Each extruder zone and the spinning beam represent an independent control loop.
Take-up section:
The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.
All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.
Heating system:
The heating unit rhu is processor-controlled.
The power supply is taken straight from 3-phase 380/400v which powers the cabinet.
The inductor is fitted inside the draw roll.
The rhu switches the current on and off in this inductor.
While current flows, a voltage is inducted into the rotating draw roll.
This sets up a short-circuit current in the draw roll, thereby heating the roll unit.
HOURLY PRODUCTION:
FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.
AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION
M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR
M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.
(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)
FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.
AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION
M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR
M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.
FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.
AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION
M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR
M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.
MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED
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