Search results for: 'flow w'

EFFECTIVE WIDTH: 1600mm
DAILY OUTPUT: 10,000 KGS PER DAY
WEIGHT RANGE: 10 TO 150 GSM
FILAMENT DIAMETER: 1.6 TO 2.0 DENIER
SPEED: 350 TO 400 METERS PER MINUTE
RAW MATERIAL: POLYPROPYLENE (PP)
DIMENSIONS: 35,000 X 15,000 X 11,000mm
VOLTAGE: 380 VOLTS, 3 PHASE

CONSISTING OF:

SPUNBOND EQUIPMENT

PP VACUUM SUCTION MACHINE (2)
7800 TO 900 KGS PER HOUR
AIR CAPACITY: 300 CUBIC METERS PER HOUR
POWER: 7.5 KW

MASTER BATCH DOSING UNIT (2)
ACCURACY: 0.01%

EXTRUDER (2)
DIAMETER: 130mm
SINGLE SCREW (2)
HEATING SYSTEM: ELECTRICITY
MOTOR: 75 KW

MELT FILTRATION MACHINE (2)
PIPE SIZE: 50mm
FILTER AREA: 3.5 SQUARE METERS
MELT FLOW: 650 KGS PER HOUR
DOUBLE FILTRATION CHAMBER

MELTING PUMP (2)
40 RPM
FLOW CAPACITY: 400 KGS PER HOUR
POWER: 7.5 KW

SPINNING BEAM (2)
DIMENSIONS: 1900 X 256mm
HANGER TYPE MELT DISTRIBUTION
HEATING SYSTEM: OIL
WORKING TEMPERATURE: 200 TO 260 CELSIUS

SPINNERET (4)
HARDNESS: 30
SIZE: 1900mm LONG X 256mm WIDE
HOLE DIAMETER 0.45mm
HOLE QUANTITY: 6500 HOLE PER METER

QUENCHING UNIT (2)
WORKING TEMP: 20 CELSIUS
AIR FLOW CAPACITY: 12,000 CUBIC METERS/H
AIR PRESSURE: 6500
FILTER SIZE: 80#

FILAMENT DRAFT UNITS (2)
AIR PRESSURE: 5020PA
AIR FLOW CAPACITY: 12,000 CUBIC METERS/H
INSIDE TEMP: 10 TO 25 CELSIUS
FILAMENT FINENESS: 1.6 TO 2.0 DENIER

MELT BLOWN EQUIPMENT

VACUUM SUCTION MACHINE (2)
LOAD CAPACITY: 700 TO 900 KGS PER HOUR
AIR CAPACITY: 300 CUBIC METERS/H
POWER: 7.5 KW

MASTER BATCH DOSING UNIT (2)
4 HOPPERS
200 KGS HOPPER LOAD

EXTRUDER
DIAMETER: 105mm
SINGLE SCREW
MOTOR: 18.5 KW

MELT FILTER
DOUBLE CYLINDER
HYDRAULIC
MELT FLOW CAPACITY: 450 KGS/HR
FILTER SIZE: 150mm DIAMETER
ELECTRIC HEATING

MELTING PUMP
SPEED: 40 RPM
MELT FLOW CAPACITY: 450 KGS PER HOUR
POWER: 7.5 KW

MELT BLOWN DIE SPINNARET
SPINNERET HOLE SIZE: 0.32 TO 0.35mm
HOLE DISTANCE: 40 TO 42 PER INCH
FABRIC WEIGHT: 2 TO 200 GSM

HIGH PRESSURE AIR BLOWER
AIR FLOW CAPACITY: 70 TO 100 CUBIC METERS PER MINUTE
AIR PRESSURE: 100 KPA
POWER: 200 KW

WEB FORMING MACHINE
SPEED: 100 METERS PER MINUTE

ELECTRIC TREATMENT
VOLTAGE: 220 VOLTS, 50 Hz
INPUT CURRENT: 3A
OUTPUT VOLTAGE: 60 KV
TREAT WEB WIDTH: 1.6 METERS

HOT AIR HEATING MACHINE
WORKING TEMP: 350 CELSIUS
PRESSURE: 0.8 KPA
HEATING: ELECTRIC
POWER: 200 KW

THERMAL CALENDER
PROCESSING SPEED: 400 METERS PER MINUTE
ROLLER SIZE: 2000mm LONG, 520mm DIAMETER
EMBOSSING ROLLER: 1
LINEAR PRESSURE: 30 TO 125 N/mm
HEATING SYSTEM: OIL

HYDROPHILIC MACHINE
SPEED: 400 METERS PER MINUTE
FEEDING SYSTEM: DOUBLE KISSING ROLLER
KISS ROLLER DIAMETER: 215mm
LIQUID TANK: 200 KGS WITH HEAT/WARM AND MIX

DRYING SYSTEM:
INFRARED + HOT AIR
DRIVE ROLL SIZE: 150mm
HEATING EQUIPMENT: QUARTZ HEATER, HOT AIR BLOWER, EXHAUST AIR BLOWER

INSPECTION MACHINE
EFFECTIVE WIDTH: 1600mm
INSPECTION SPEED: 400 METERS PER MINUTE
INSPECT GSM: 10 TO 40 GSM

AUTOMATIC WINDING MACHINE
SPEED: 400 METERS PER MINUTE
ROLLER DIAMETER: 2000mm
ROLLER EXCHANGE SYSTEM: AUTOMATIC
FABRIC INSPECTOR: ONLINE
POWER: 15 KW

HIGH SPEED SLITTING MACHINE
PROCESS SPEED: 800 METERS PER MIN
ROLL DIAMETER: MAX 1500mm
SLITTING WIDTH: 80mm
PAPER TUBE SIZE: 76mm DIAMETER
AUTO TENSILE CONTROL: AVAILABLE ONLINE
METER COUNTING: AVAILABLE ONLINE

OIL HEATER (4)
HEATING POWER: 60 KW
MOTOR POWER: 7.5 KW
OIL PUMP FLOW: 30 CUBIC METERS PER SECOND
PRESSURE: 0.4 KPA

WATER CHILLER
DRIVE SYSTEM: SCREW
COOLING CAPACITY: 300,000 CALORIES
TEMP: 0 TO 20 CELSIUS
POWER: 110 KW

AIR BLOWER
SPEED: 1450 RPM
AIR BLOW CAPACITY: 12,000 CUBIC METERS PER HOUR
PRESSURE: 5200 PA
POWER: 30 KW x 3, 45 KW x 1

AIR COMPRESSOR
DRIVE SYSTEM: SCREW
PRESSURE: 0.8 KPA
POWER: 15 KW

HEATING SYSTEM: ELECTRIC
TEMP: 350 CELSIUS
HEATING TIME: 6 TO 8 HOURS
POWER: 4 KW

ULTRASONIC CLEANING MACHINE
3mm THICK
SIZE: 2000 X 500mm
FREQUENCY VIBRATION: 100 KHZ
TEMP: 40 CELSIUS

ELECTRONIC PANEL BOARD

PLATFORM

M-6053 SPUNBOND PRODUCTION LINE, WORKING WIDTH 4040mm TO 4500mm

OFFER 001
SPUNBOND PRODUCTION LINE
WORKING WIDTH: 4040mm
WEIGHT: 130 TO 250 G/M2

OFFER 002
POLYMER CLEANING GROUP

OFFER 003
CRYSTALLIZING GROUP

OFFER 004
DRYING GROUP

OFFER 005
PNEUMATIC CONVEYING SYSTEM

OFFER 006
EXTRUDER HOPPER

OFFER 007
EXTRUDER

OFFER 008
FILTERING UNIT

OFFER 009
MELT TRANSFER LINE

OFFER 010
SPINNING BEAM

OFFER 011
SPINNING PACKS

OFFER 012
FILAMENTS QUENCHING SYSTEM

OFFER 013
FILAMENTS DRAWING AND DISTRIBUTION SYSTEM

OFFER 014
WEB FORMING CONVEYOR BELT

OFFER 015
CREEL FOR APPLICATION OF REINFORCING FILAMENTS

OFFER 016
PRE-NEEDLING MACHINE

OFFER 017
NEEDLING MACHINE

OFFER 018
THERMOSETTING UNIT

OFFER 019
OUTLET CALENDER

OFFER 020
FOULARD

OFFER 021
BINDER PREPARATION SYSTEM

OFFER 022
DRYER

OFFER 023
OUTLET CALENDER

OFFER 024
AUTOMATIC WINDER

OFFER 025
AIR COMPRESSORS (FOR FILAMENTS STRETCHING EJECTORS)

OFFER 026
DIATHERMIC OIL HEATING SYSTEM

OFFER 027
CHILLED WATER CIRCULATION AND GENERATION SYSTEM

OFFER 028
EQUIPMENT FOR CLEANING CYCLE, SPECIAL TOOLS

OFFER 029
FIBRE DUST RECOVERY SYSTEM

OFFER 030
EDGES RECOVERY SYSTEM

OFFER 031
SPINNING SECTION STEEL STRUCTURE

OFFER 032
DISTRIBUTION ELECTRIC CABINETS

OFFER 033
PROCESS ELECTRIC SYSTEM OF EXISTING MACHINES ACCORDING TO THE ACTUAL LAYOUT

OFFER 034
CABLES AND CABLING MATERIALS

QUANTITY: 1 LINE

C-4026 NUOVO PIGNONE GAS TURBINE, 11 MW AND CONDENSING TURBO GENERATOR SETS, 44.5 MW, YEAR 2002

OFFER 001
11.7 MWE GAS TURBINE-GENERATOR SETS
GAS TURBINES
MANUFACTURER: NUOVO PIGNONE
MODEL: PGT10B-1
TYPE: MULTI-SHAFT, HEAVY DUTY GAS TURBINE
FUEL: NATURAL GAS

OFFER 002
ALTERNATOR
MANUFACTURER: ANSALDO
APPARENT POWER: 13,569 KVA
ACTIVE POWER: 11,000 KW
POWER FACTOR: 0.8
RATED SPEED: 1,500 RPM

OFFER 003
65.7 TPH WASTE HEAT RECOVERY BOILERS
BOILERS
MANUFACTURER: MACCHI
THERMAL RATING: 55,330 KW
NET THERMAL EFFICIENCY. COP: 90.32%
NET THERMAL EFFICIENCY. COV: 92.48%

OFFER 004
44.5 MW CONDENSING TURBO-GENERATOR SET
STEAM TURBINE
MANUFACTURER: NUOVO PIGNONE
MODEL NUMBER: HNK 50/3.2
CONFIGURATION: 1 IMPULSE STAGE 62 REACTION STAGES
RATED POWER: 44,500 KW
RATED INLET FLOW: 131,400 KG/H

OFFER 005
GENERATOR
MANUFACTURER: JEUMONT INDUSTRIE
RATED APPARENT POWER: 51,500 KVA
POWER FACTOR: 0.8
ACTIVE POWER: 41,200 KW

OFFER 006
CONDENSER
MANUFACTURER: CALDEMON
TYPE: SURFACE CONDENSER

QUANTITY: 2

REFERENCE  NUMBER:  G-0784

RIETER FDY  EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98

1. Machine m26/39:

Year 1996

For 1 fdy spinning line with 2+4 positions, each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

Machine technical data:

Position gauge:  800 mm

Spinning pump capacity:  4x10 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  670 mm

Quench length:  1700 mm

Number of spin-finish pumps per position:  1

Capacity of spin-finish pump:  4x0.05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

Detailed technical specifications:

Extruder for 4 positions Year 1998:

1 extruder type e1. 105-30m:

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  105 mm

-l/d ratio:  30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 58 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 95kw

-extruder frame

1 extruder measuring head, dowtherm vapour heated

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

Extruder for 2 positions Year 1998:

1 extruder type e1. 60-30

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  60 mm

-l/d ratio:  30

-barrel with

                electrical ceramic heaters

                6 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 17 kw

                inlet zone, water cooled

                insulation

-screw nitrited with maddock mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

1 extruder measuring head, electrically heated year 1998

-measuring head comprising:

                insulation

Double pt100, one each for melt and dowtherm vapour temperature

                                pressure sensors for melt pressure

                burst disc for power switch-off at overpressure.

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

1 riebeam bottom loading spinning beam year 1998

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 25 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled level gauge

- vent system on top of measuring head.

Poy spin packs, type rieter quickfit:

-max pressure in the spinpack:  350 bar

-design temperature:  320 °c

-spinneret outside dimensions:  95 mm

-bottom loading design

-bayonet locking, insert and tighten by turning 90°

-self sealing system

-sand or metal powder filtration, 3 cm filling depth

-wire mesh filters

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 6 ccm/rev

Each spin pump system comprising

Individual drive motor with flange connection to the reduction gear

Hollow gear shaft for installation of spin pump shaft

Shaft with shear pin protection

Reduction ratio 1:80

Pump speed:  8-30 rev/min

Motor type:  synchronous ac-motor

Rated power:  500w at 50 cps

Quench air cabinets bsk 670/1700:

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                4 spin finish application nozzles

                1 yarn cutter / aspirator unit

                1 spin finish pump

                4 centring yarn guides

                4 intermingling units

                rolls as described further

                1 automatic winder riemat a6-094

Drawrolls year 1998:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speed range:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60 hard chromium plated

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

Automatic and wasteless winder riemat a6-094

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ±0.2 mm

Tube outside diameter:  106 ±0.4 mm

Tube length:  225 ±0.5 mm

Oil-mist lubrication unit:

Compressed air distribution station

Mobile aspirator guns with hoses

Electrical control equipment

-for electrical power

                general:  3 x 380v/50hz plus ground wire

                euro-standard:  3x400v 50 or 60hz plus ground wire

                maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation:  ±2%

Process control system (cif):

                fully integrated control system to control and monitor the entire spinning line.

                the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

Drive and heater control year 1998:

Spinning section:

Speed adjustment for the extruder motor is done via a dc-convertor

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the

Rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

2. Machines m27/ 28 / 30 year 1998:

For 3 fdy spinning lines each with 2 positions, and each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

Machine technical data:

Position gauge:  1000 mm

Spinning pump capacity:  4x7.5 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  470 mm

Quench length:  1200 mm

Number of spin-finish pumps per position:  2

Capacity of spin-finish pump:  4x0.16 ccm/rev + 4x0,05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

Detailed technical specifications:

1 extruder type e1. 60-30m

-nominal extruder capacity:  max 80 kg/h for pp

-screw diameter:  65 mm

-l/d ratio: 30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 22 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

1 extruder measuring head, electrically heated:

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

1 melt distribution system, dowtherm vapour heated:

Melt distribution system comprising:

                main product pipe between extruder, measuring head and melt distributor.

1 riebeam bottom loading spinning beam:

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 18 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled

-level gauge

-vent system on top of measuring head.

Poy spin packs, type rieter quickfit:

Max pressure in the spinpack:  350 bar

Design temperature:  320 °c

Spinneret outside dimensions:  95 mm

Bottom loading design

Bayonet locking, insert and tighten by turning 90°

Self sealing system

Sand or metal powder filtration, 3 cm filling depth

Wire mesh filters

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 7.5 ccm/rev

Each spin pump system comprising

                individual drive motor with flange connection to the reduction gear

                hollow gear shaft for installation of spin pump shaft

                shaft with shear pin protection

                reduction ratio:  1:80

                pump speed:  8-30 rev/min

                motor type:  synchronous ac-motor

                rated power:  500w at 50 cps

Quench air cabinets bsk 470/1200

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                2 spin finish application nozzles per end

                1 yarn cutter / aspirator unit

                2 spin finish pump

                4 centring yarn guides

                4 pre-intermingling jets

                4 intermingling units

                1 additional operator panel between duo1 and duo 2.

                rolls as described further

                1 automatic winder riemat a6-094

Drawrolls:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speedrange:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60

Hard chromium plated

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

Automatic and wasteless winder riemat a6-094:

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ± 0.2 mm

Tube outside diameter:  106 ± 0.4 mm

Tube length:  225 ± 0.5 mm

Compressed air distribution station:

Mobile aspirator guns with hoses

Electrical control equipment

For electrical power

                general : 3 x 380v/50hz plus ground wire

Euro-standard: 3x400v 50 or 60hz plus ground wire

Maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation: ±2%

Process control system (cif):

Fully integrated control system to control and monitor the entire spinning line.

The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

Drive and heater control:

Spinning section.

Speed adjustment for the extruder motor is done via a dc-convertor.

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor.

While current flows, a voltage is inducted into the rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

HOURLY PRODUCTION:

FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.

(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)

FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.

FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.

MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED

REFERENCE NUMBER: T-6552

MASK AIR TIGHTNESS TESTER

MASK AIR TIGHTNESS TESTER

HOW TO CHOOSE A HIGH-QUALITY MASK NOT ONLY DEPENDS ON THE FILTERING EFFICIENCY OF THEMASK, BUT ALSO TO CONFIRM WHETHER THE MASK IS COMPLETELY IN CONTACT WITH THE FACE, OTHERWISE AEROSOL PARTICLES SUCH AS GERMS THAT HAVE NOT BEEN FILTERED BY THE MASK WILL BE INHALED FROM THE INADEQUATE ADHESION. THEREFORE, IT IS VERY IMPORTANT TO CHECK THE WEARING STATUS OF THE MASK. THE EUROPEAN AND AMERICAN COUNTRIES HAVE LISTED THE APPLICATION TEST OF THE MASK AS A STRONG INSPECTION ITEM.

FOR EXAMPLE, THE N95 MASK IS ONE OF 9 TYPES OF PARTICULATE PROTECTIVE MASKS CERTIFIED BY NIOSH (NATIONAL INSTITUTE OF OCCUPATIONAL SAFETY AND HEALTH). "N" INDICATES OIL RESISTANCE."95" INDICATES THAT THE PARTICLE CONCENTRATION IN THE MASK IS MORE THAN 95% LOWER THAN THAT OF THE PARTICLES OUTSIDE THE MASK WHEN EXPOSED TO THE SPECIFIED NUMBER OF SPECIAL TEST PARTICLES. N95 IS NOT A SPECIFIC PRODUCT NAME, AS LONG AS IT MEETS THE N95 STANDARD AND PASSES THE NIOSH REVIEW, IT CAN BE CALLED "N95 MASK".

N95 TYPE MASKS, IN ADDITION TO THE FILTERING EFFICIENCY OF THE MASKS, THE CLOSENESS OF THE MASKS TO THE FACE IS ONE OF THE IMPORTANT FACTORS THAT DETERMINE THE EFFECTIVENESS OF THE USE OF THE MASKS. THE SUITABILITY OF DIFFERENT TYPES OF MASKS FOR THE HUMAN FACE VARIES GREATLY.

THEREFORE, BEFORE USING A MASK, THE SUITABILITY OF THE MASK SHOULD BE CHECKED FIRST. DURING THETIGHTNESS TEST OF THE WEARER'S FACE, ENSURE THAT AIR CAN PASS IN AND OUT THROUGH THE MASK WHEN IT IS CLOSE TO THE EDGE OF THE FACE. THE MASK TIGHTNESS TESTER CAN QUICKLY COMPLETE THE TIGHTNESS TEST OF RESPIRATORS SUCH AS MASKS TO ENSURE THAT IT PROVIDES GOOD PROTECTION PERFORMANCE. IT CONFORMS TO THE CHINESE RESPIRATOR STANDARD GB2626-2019 STANDARD, OSHA / CSA STANDARD AND CHINA GENERAL ADMINISTRATION OF QUALITY SUPERVISION, INSPECTION AND QUARANTINE "GB 19083-2010 TECHNICAL REQUIREMENTS FOR MEDICAL PROTECTIVE MASKS" JOINTLY ISSUED BY THE CHINA NATIONAL STANDARDIZATION ADMINISTRATION COMMITTEE.

ADHESION (SUITABILITY TEST): THE MASK DESIGN SHOULD PROVIDE GOOD ADHESION. THE OVERALL FIT FACTOR OF THE MASK SHOULD NOT BE LESS THAN 100. THIS TEST THE REQUIREMENTS WERE FORMALLY IMPLEMENTED ON AUGUST 1, 2011.

REFERENCE NUMBER: T-6545

MASK BACTERIAL FILTRATION EFFICIENCY (BFE) DETECTOR TESTER

PRODUCT INTRODUCTION:

MASK BACTERIA FILTRATION EFFICIENCY KEY PERFORMANCE INDICATORS (BFE) DETECTOR TESTER NOT ONLY CONFORMS TO THE REQUIREMENTS OF MEDICAL SURGICAL MASKS TECHNOLOGY YY0469-2011 APPENDIX B IN THE TEST METHOD FOR FILTER EFFICIENCY (BFE) BACTERIA FIRST B. 1.1.1 TEST INSTRUMENT, BUT ALSO CONFORMS TO THE AMERICAN SOCIETY FOR TESTING MATERIAL ASTMF2100, ASTMF2101, THE REQUIREMENTS OF THE EUROPEAN EN14683 STANDARDS, INNOVATIVE IMPROVEMENTS WERE MADE ON THE BASIS OF THIS, WITH DOUBLE PNEUMATIC CONTRAST SAMPLING METHOD AT THE SAME TIME, IMPROVE THE PRECISION OF SAMPLING,IT IS SUITABLE FOR MEASURING AND TESTING DEPARTMENTS, SCIENTIFIC RESEARCH INSTITUTES, MASK MANUFACTURERS AND OTHER RELEVANT DEPARTMENTS TO TEST THE PERFORMANCE OF MASK BACTERIAL FILTRATION EFFICIENCY.

EXECUTION STANDARD:

Q/0212 ZRB003-2015 MEDICAL SURGICAL MASK

BACTERIAL FILTRATION EFFICIENCY (BFE) DETECTOR RELATED INTELLECTUAL PROPERTY:

NO.: ZL200820224142.6 ELECTRIC FLOW CONTROL VALVE

NO.: ZL200820224143.0 GAS CAPACITY

NO.: ZL200920308391.8 AIR FILTRATIONMATERIAL FILTRATION EFFICIENCY DETECTOR

PRODUCT FEATURES:

NEGATIVE PRESSURE TEST SYSTEM TO ENSURE THE SAFETY OF OPERATORS;

BUILT -IN PERISTALTIC PUMP IN NEGATIVE PRESSURE CABINET, A, B TWO -WAY, SIX ANDERSEN; THE PERISTALTIC PUMP FLOW CAN BE SET;

THE FLOW RATE OF NIGHT SPRAY CAN BE SET AND THE ATOMIZATION EFFECT IS GOOD.

EMBEDDED HIGH SPEED INDUSTRIAL MICROCOMPUTER CONTROL; 10.4 INCHES INDUSTRIAL HIGH BRIGHTNESS COLOR TOUCH SCREEN;

USB INTERFACE, SUPPORT U DISK DATA STORAGE;

CABINET BUILT-IN HIGH BRIGHTNESS LIGHTS; BUILT-IN LEAKAGE PROTECTION SWITCH TO PROTECT THE SAFETY OF OPERATORS;

THE INNER LAYER OF THE CABINET IS MADE OF STAINLESS STEEL, THE OUTER LAYER IS SPRAYED WITH PLASTIC AND COLD-ROLLED, AND THE INNER AND OUTER LAYERS ARE INSULATED AND FLAME RETARDANT.

THE FRONT SWITCH TYPE GLASS DOOR IS CONVENIENT FOR THE EXPERIMENTER TO OBSERVE AND OPERATE.

DETACHABLE BRACKET, ADJUSTABLE BRACKET HEIGHT; SUPPORTING AND MOVING DUAL PURPOSE CASTERS.

QUANTITY: 1

REFERENCE NUMBER: T-6544

SYNTHETIC BLOOD PENETRATION TESTER FOR SURGICAL MASK

TECHNICAL INDICATORS:

1. THE PROTRUDING SAMPLE FIXING DEVICE CAN SIMULATE THE ACTUAL USE STATE OF THE MASK, SET ASIDE THE TEST TARGET AREA WITHOUT DESTROYING THE SAMPLE, AND DISTRIBUTE THE SYNTHETIC BLOOD IN THE TARGET AREA OF THE SAMPLE.

2. THE SPECIAL FIXED-PRESSURE INJECTION DEVICE CAN EJECT A CERTAIN VOLUME OF SYNTHETIC BLOOD IN A CONTROLLED TIME.

3. IT CAN FULLY SIMULATE THE INJECTION SPEED CORRESPONDING TO THE AVERAGE BLOOD PRESSURE OF HUMAN BODY OF 10.6KPA, 16KPA AND 21.3KPA.

4. A FIXED TARGET PLATE IS SET TO BLOCK THE HIGH-PRESSURE EDGE PART OF THE INJECTED LIQUID FLOW AND ONLY ALLOW THE STEADY FLOW PART TO BE SPRAYED ON THE SAMPLE, WHICH INCREASES THE ACCURACY AND REPEATABILITY OF THE LIQUID VELOCITY SPRAYED ON THE SAMPLE.

STANDARDS:

MEDICAL RESPIRATOR TECHNICAL REQUIREMENTS, 5.5 SYNTHETIC BLOOD PENETRATION BARRIER PERFORMANCE

YY/T 0691-2008 INFECTIOUS PATHOGEN PROTECTION EQUIPMENT MEDICAL MASK RESISTANCE TO SYNTHETIC BLOOD PENETRABILITY TEST METHOD (FIXED VOLUME, HORIZONTAL INJECTION)

YY 0469-2011 MEDICAL SURGICAL MASK TECHNOLOGY REQUIRES A BLOOD PENETRATION TEST DEVICE

ISO 22609:2004 INFECTIOUS PATHOGEN PROTECTION EQUIPMENT MEDICAL MASK TEST METHOD FOR RESISTANCE TO SYNTHETIC BLOOD PENETRATION (FIXED VOLUME, HORIZONTAL INJECTION)

ASTM F1862-07 STANDARD TEST METHOD FOR RESISTANCE OF MEDICAL FACE MASKS TO BLOT BY SYNTHETIC BLOOD (HORIZONTAL PROJECTION OF FIXED VOLUME AT A KNOW VELOCITY)

TECHNICAL PARAMETERS:

1. INJECTION DISTANCE: 300mm ~ 305mm ADJUSTABLE

2. NOZZLE DIAMETER: 0.84mm

3. INJECTION SPEED: 450CM/S, 550CM/S, 635CM/S

4. WEIGHT: 35KG

5. POWER SOURCE: AC220V 50HZ

QUANTITY: 1

• Air permeable
The mesh openings on two sides and the porous structure allow free air flow and vapor emission from all six sides, effectively inhibiting the growth of molds, bacteria and mites and thus preventing skin itches.

• Stress-relieving and body-fitting
The hardness is moderate to reduce the body stress so that human body can fully relax without feeling any compression, avoiding blocking blood flow. There are 40 supporting points per square centimeter, providing meticulous support and fitting the material to the natural curve of human body.

• Easy-to-wash and fast-dry
The material is made from functional fiber, which neither absorbs moisture nor easily reacts chemically with oil and dirt. Water stays no more than one second on the material, while sweat, dirt, and dust can be washed away easily. Therefore, the surface can be cleaned with minimum effort, preventing the growth of mites and bacteria.

• Eco-friendly and non-toxic 
The pure fabric can be fully recycled upon disposal. The combustion products of sponge are cyanides, which are highly toxic; on the contrary, the products of complete combustion of 3D spacer material are water and carbon dioxide, which are non-toxic and totally safe.

• Rollable and portable. 
With superior rollability, it can be easily carried into and out of an elevator, taken to outdoor activities, or stores easily when the seasons change.

CONSTRUCTED OF 100% POLYESTER
FEATURES: AIR-PERMEABLE, WATER-PERMEABLE, ECO-FRIENDLY, NON-TOXIC, 100% RECYCLED, ANTI-STATIC, ANTI-MITE, ELASTIC, FLAME-RETARDANT, ETC.
NET “X” STRUCTURE
FOR UPHOLSTERY, MATTRESS TOPPERS, MATS, SEAT CUSHIONS, ETC. 

NO# NAME LENGTH x WIDTH DIMENSIONS APPROX. INCHES THICKNESS
1 CUSHION 450x450mm 17.7 x 17.7 8 INCHES
2 BABY BED 600x1200mm 23.6 x 47.2 8 INCHES
3 STUDENT BED 1000x2000mm 39.3 x 78.7 8 INCHES
4 1.2 METER BED 1200x2000mm 47.2 x 78.7 8 INCHES
5 1.5 METER BED 1500x2000mm 59 x 78.7 8 INCHES
6 1.8 METER BED 1800x2000mm 70.8 x 78.7 8 INCHES
7 QUEEN BED 1524 x 2032mm 60 x 80 8 INCHES

T-2898 PP STAPLE FIBER PLANT, 6000 MTA, BRAND MOSTLY FLEISSNER , AUTEFA BALE PRESS
20 TONS PER DAY

PP STAPLE FIBER SYSTEM
6000 MTA (LINE-1+LINE-2)
EXTRUTION & SPINNING PACKAGE