REFERENCE NUMBER: A-2473
SEMI INDUSTRIAL SCALE MULTI NOZZLE ELECTROSPINNING UNIT
THE MAJOR ADVANTAGE OF THIS MACHINE IS SCALABILITY, AS IT’S SUITABLE FOR BOTH PRODUCTION LINE AS WELL AS R & D PROJECTS. IT FUNCTIONS WITH 56 NOZZLES ENABLING HIGH PRODUCTIVITY FOR MASS PRODUCTION OF NANOFIBERS, HOWEVER IT CAN ALSO FUNCTION WITH A SINGLE WHEN WORKING ON R & D PROJECTS.
ITS UNIQUE DESIGN ENABLES PRODUCTION OF NANOFIBERS AND COMPOSITES, IT ACCOMMODATES FOUR SYRINGE PUMPS AND FOUR HIGH VOLTAGE POWER SUPPLIERS, MAKING IT POSSIBLE TO WORK SIMULTANEOUSLY WITH UP TO FOUR DIFFERENT POLYMERS, INDEPENDENTLY CONTROLLED.
MACHINE USES A UNIQUE PATENTED HYBRID ELECTROSPINNING TECHNOLOGY. THIS NEW TECHNIQUE COMBINES THE ADVANTAGES OF BOTH NEEDLE - BASED AND NEEDLE - LESS ELECTROSPINNING, WHICH ARE INCLUDING BUT NOT LIMITED TO: HIGH THROUGHOUT PRODUCTIVITY (FROM THE NEEDLE - LESS), WITH A VERY ACCURATE CONTROL OVER THE PROCESS AND THE FINAL PRODUCT (FROM NEEDLE - BASED ELECTROSPINNING).
SPECIFICATIONS:
CHASSIS: ELECTROSTATIC PAINTED SHEET METAL
FEEDING AREA MATERIAL: PE 1000 (HIGH DENSITY, CHEMICAL RESISTANT)
COLLECTOR MATERIAL: STAINLESS STEEL
LED ILLUMINATION
EXHAUST FAN
ATMOSPHERE CONTROL (OPTIONAL)
TOTAL WEIGHT: APPROX. 650 KGS
DIMENSIONS: 1965 X 2095 X 2012 mm
HIGH VOLTAGE POWER SUPPLY
NUMBER OF HV GENERATORS: 4 UNITS (1 FOR EACH SOLUTION FEEDING ROD)
VOLTAGE RANGE: 0 TO 40 KV
VOLTAGE PRECISION: 0.1 KV
MAX CURRENT: 0.125 MA
HIGH PRECISION MICRO PUMP
NUMBER OF PUMPS: 4 UNITS
FLOW RATE: 0.01 TO 4464 ML/H (BD 60 ML SYRINGE)
FLOW RATE PRECISION: 0.01 ML
AVAILABLE SYRINGES: ALL TYPES ARE AVAILABLE
FEEDING AREA
NUMBER OF NOZZLES ON EACH FEEDING PIPE SET: 14 PCS
NUMBER OF FEEDING PIPE SETS: 4 PCS
NUMBER OF NOZZLES: 56 PCS
SINGLE NOZZLE PRODUCTION: AVAILABLE
FEEDING PIPE MATERIAL: ALUMINUM
NOZZLE MATERIAL: ELECTRICALLY CONDUCTIVE STAINLESS STEEL
NOZZLE INNER DIAMETER: 0.8 mm
MINIMUM REQUIRED SOLUTION FOR SINGLE NOZZLE FEEDING: 3 ML
MINIMUM REQUIRED SOLUTION FOR EACH FEEDING PIPE SET: 15 ML
MINIMUM REQUIRED SOLUTION FOR FULL LOADING: 50 ML
SPINNING DISTANCE
DISTANCE BETWEEN NOZZLE AND COLLECTOR: 30 TO 280 mm
DISTANCE ADJUSTMENT PRECISION: 1 mm
COLLECTOR
ROLL TO ROLL COLLECTOR
FIBER DEPOSITION WIDTH: 550 mm
SUBSTRATE WINDING SPEED: 0,01 M/MIN TO 1 M/min
REPETITIVE WINDING MODE (OPTIONAL)
COATING HOMOGENEITY SYSTEM: X-AXIS REPETITIVE MOTION
STROKE OF COATING HOMOGENEITY SYSTEM: 10 MM TO 80 mm
SPEED OF COATING HOMOGENEITY SYSTEM: 2 TO 20 mm/SEC
UNIQUE USER INTERFACE
12" TOUCH SCREEN CONTROL PANEL WITH WELL DESIGNED USER FRIENDLY INTERFACE
FULLY ABLE TO CONTROL ALL PARAMETERS
SAVING & RECALLING ALL PARAMETERS VIA RECIPE & RECALL FUNCTION
SAFETY FUNCTION
SAFE DOOR
EMERGENCY BUTTON & SAFETY RELAY
HV WARNING LIGHT
ELECTRICAL ISOLATED & GROUNDED CABINET
OVER CURRENT PROTECTION
TECHNICAL REQUIREMENTS
POWER: 220 VOLTS AND 50/60 HZ @ MAX 25A
GROUNDING: EXTERNAL GROUNDING LINE
AREA: MIN. 3000 X 3000 mm
Learn More
REFERENCE NUMBER: A-2472
INDUSTRIAL SCALE MULTI NOZZLE ELECTROSPINNING UNIT
MACHINE HAS A HIGH PRODUCTION CAPACITY. IT ALSO ENABLES EASY MONITORING AND MANAGEMENT OF ALL PARAMETERS THAT ARE EFFECTIVE IN THE PRODUCTION OF NANOFIBERS. FOR THE COMMERCIAL PRODUCTION, REPEATABLE PRODUCTION OF MATERIALS IN UNIFORM AND SPECIFIC STANDARDS HAS THE HIGHEST IMPORTANCE.
MACHINE IS EQUIPPED WITH 132 ELECTROSPINNING NEEDLES AND A HOMOGENIZATION SYSTEM, ALLOWING THE SURFACE TO BE UNIFORMLY AND CONTINUOUSLY AT A WIDTH OF 1 METER. BECAUSE OF ITS ADVANCED AUTOMATION SYSTEM AND THE AIR CONDITIONING EQUIPMENT, IT ENABLES CONTINUOUS PRODUCTION AT THE HIGHEST SET QUALITY EVEN UNDER CHANGING ENVIRONMENTAL CONDITIONS.
SPECIFICATIONS:
SPINNING-TYPE: BOTTOM-UP SPINNING
CHASSIS: ELECTROSTATIC PAINTED SHEET METAL
FEEDING AREA MATERIAL: PE 1000 (HIGH DENSITY, CHEMICAL RESISTANT)
COLLECTOR MATERIAL: STAINLESS STEEL
LED ILLUMINATION
EXHAUST FAN
ATMOSPHERE CONTROL (OPTIONAL)
TOTAL WEIGHT: APPROX. 600 KGS
DIMENSIONS: 3650 x 1950 X 1940 mm
HIGH VOLTAGE POWER SUPPLY
VOLTAGE RANGE: IN THE SPINNERET 0-(+)60 KV
VOLTAGE PRECISION: 0.1 KV
MAXIMUM CURRENT: 3 MA
PUMP SYSTEM
FLOW RATE: 0.01 TO 4464 ML/H (BD 60 ML SYRINGE)
FLOW RATE PRECISION: 0.01 ML
CONTINUES FEEDING PUMP SYSTEM
FEEDING AREA
NUMBER OF NOZZLES ON EACH FEEDING PIPE SET: 33 PCS
NUMBER OF FEEDING PIPE SETS: 4 PCS
NUMBER OF NOZZLES: 132 PCS
SINGLE NOZZLE PRODUCTION: AVAILABLE
FEEDING PIPE MATERIAL: ALUMINUM
NOZZLE MATERIAL: ELECTRICALLY CONDUCTIVE STAINLESS STEEL
NOZZLE INNER DIAMETER: STANDARD NOZZLE: 0.8 mm (DIFFERENT DIAMETERS CAN BE USED) MINIMUM REQUIRED SOLUTION FOR SINGLE NOZZLE FEEDING: 3 ML
MINIMUM REQUIRED SOLUTION FOR EACH FEEDING PIPE SET: 25 ML
MINIMUM REQUIRED SOLUTION FOR FULL LOADING: 150 ML
SPINNING DISTANCE
DISTANCE BETWEEN NOZZLE AND COLLECTOR: 50 mm TO 350 mm
DISTANCE ADJUSTMENT PRECISION: 1 mm
COLLECTOR
ROLL TO ROLL COLLECTOR
FIBER DEPOSITION WIDTH: 1000 mm
SUBSTRATE WINDING SPEED: MAX. 0,1 M/ min TO MIN. 10 M/ min
COATING HOMOGENEITY SYSTEM: X-AXIS
STROKE OF COATING HOMOGENEITY SYSTEM: 30 mm TO 80 mm
SPEED OF COATING HOMOGENEITY SYSTEM: 2 TO 20 mm/SEC
UNIQUE USER INTERFACE
12” TOUCH SCREEN CONTROL PANEL WITH WELL DESIGNED USER FRIENDLY INTERFACE
FULLY ABLE TO CONTROL ALL PARAMETERS
SAVING & RECALLING ALL PARAMETERS VIA RECIPE & RECALL FUNCTION
SAFETY FUNCTION
SAFE DOOR
EMERGENCY BUTTON & SAFETY RELAY
HV WARNING LIGHT
ELECTRICAL ISOLATED & GROUNDED CABINET
OVER CURRENT PROTECTION
TECHNICAL REQUIREMENTS
POWER: 220 VOLTS AND 50/60 Hz @ MAX 25A
GROUNDING: EXTERNAL GROUNDING LINE
AREA: MIN. 5000 X 3000 mm
Learn More
REFERENCE NUMBER: A-1243 (0101GHBXX12) A
MACHINERY AND EXTRUSION RELATED MACHINES
REFERENCE #102: 1 BARMAG EXTRUDER DIA. 90 WITH CONTROL PANEL
REFERENCE #103: 4 BARMAG EXTRUDERS 28 MM
REFERENCE #104: 1 PLASTICIZERS EXTRUDER 40 MM
REFERENCE #105: 1 PLASTICISERS EXTRUDER 20 MM
REFERENCE #108: 1 NYLON POLYMER DRYER
REFERENCE #110: 50 SAHM WINDERS TRAVERSE 200 MM X CORE 35 MM
REFERENCE #111: 32 SAHM WINDERS – TRAVERSE 200MM X CORE 35 MM
REFERENCE #113: 31 LEESONA WINDERS – TYPE 969 – TRAVERSE 300 MM
REFERENCE #114: 9 SAHM WINDERS TYPE 280 – TRAVERSE 300 MM + PANEL
REFERENCE #119: 1 OVEN - BARMAG LONG 3000 MM X ENTRANCE 1400 MM
REFERENCE #127: 1 SETS OF GODETS 7 ROLLERS – 1150 MM X 200 MM DIA – 2 HEATED ROLLERS AND 1
CHILLED ROLLER + OIL HEATER - BARMAG
REFERENCE #129: 1 SET OF GODETS 3 ROLLERS – 1150 X 200 MM DIA - BARMAG
REFERENCE #131: NEW PARTS OF A RECYCLING LINE – DIA 120 MM – NEW SCREW – WITH SPAGHETTI
DIE – + DAVID BROWN GEARBOX FOR A 150 HP MOTOR
REFERENCE #132: 1 LABORATORIUM LDPE “PLASTICIZERS” – EXTRUDER 20MM
REFERENCE #134: 1 SEMI-AUTOMATIC BALING-PRESS, PRESSURE 60 TONS, AUTEFA
REFERENCE #134B: 1 HORIZONTAL PRESS
REFERENCE #137: 1 NEUMAG STAPLE FIBRE CRIMPER – ENTRANCE 80 MM
REFERENCE #139: 1 NEUMAG WITRAS 6008R FOR 8 ENDS – ALMOST NEW, ONLY USED FOR A FEW
MONTHS YEAR 2000
REFERENCE #142: OIL HEATERS
REFERENCE #143: INOX WATERBATH – WIDTH 1200 MM
REFERENCE #144: INOX WATERBATH – WIDTH 750 MM
REFERENCE #146: SEVERAL SAHM WINDERS FOR CF YARN
REFERENCE #147: SEVERAL BARMAG SPINNZWIRN LFW 25 WINDERS
REFERENCE #148: STAPLE FIBER CUTTER – TYPE LUMMUS –WITH 2 CUTTER REELS WITH KNIVES
REFERENCE #152: 1 SCREENCHANGER – AUTOSCREEN - WAS FITTED ON A 45 MM EXTRUDER
REFERENCE #153: SEVERAL FLAT TAPE DIES – 800 MM WIDTH –
REFERENCE #164: 2 FANS WITH MOTORS OF ABOUT 12 KW
REFERENCE #165: 1 SPAGHETTI DIE
REFERENCE #167: 36 SAHM FLANGE WINDERS – TYPE 211 + PANEL
QUANTITY AVAILABLE: 35
Learn More