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INDUSTRIAL SCALE MULTI NOZZLE ELECTROSPINNING UNITREFERENCE NUMBER: A-2472 INDUSTRIAL SCALE MULTI NOZZLE ELECTROSPINNING UNIT MACHINE HAS A HIGH PRODUCTION CAPACITY. IT ALSO ENABLES EASY MONITORING AND MANAGEMENT OF ALL PARAMETERS THAT ARE EFFECTIVE IN THE PRODUCTION OF NANOFIBERS. FOR THE COMMERCIAL PRODUCTION, REPEATABLE PRODUCTION OF MATERIALS IN UNIFORM AND SPECIFIC STANDARDS HAS THE HIGHEST IMPORTANCE. MACHINE IS EQUIPPED WITH 132 ELECTROSPINNING NEEDLES AND A HOMOGENIZATION SYSTEM, ALLOWING THE SURFACE TO BE UNIFORMLY AND CONTINUOUSLY AT A WIDTH OF 1 METER. BECAUSE OF ITS ADVANCED AUTOMATION SYSTEM AND THE AIR CONDITIONING EQUIPMENT, IT ENABLES CONTINUOUS PRODUCTION AT THE HIGHEST SET QUALITY EVEN UNDER CHANGING ENVIRONMENTAL CONDITIONS. SPECIFICATIONS: SPINNING-TYPE: BOTTOM-UP SPINNING CHASSIS: ELECTROSTATIC PAINTED SHEET METAL FEEDING AREA MATERIAL: PE 1000 (HIGH DENSITY, CHEMICAL RESISTANT) COLLECTOR MATERIAL: STAINLESS STEEL LED ILLUMINATION EXHAUST FAN ATMOSPHERE CONTROL (OPTIONAL) TOTAL WEIGHT: APPROX. 600 KGS DIMENSIONS: 3650 x 1950 X 1940 mm HIGH VOLTAGE POWER SUPPLY VOLTAGE RANGE: IN THE SPINNERET 0-(+)60 KV VOLTAGE PRECISION: 0.1 KV MAXIMUM CURRENT: 3 MA PUMP SYSTEM FLOW RATE: 0.01 TO 4464 ML/H (BD 60 ML SYRINGE) FLOW RATE PRECISION: 0.01 ML CONTINUES FEEDING PUMP SYSTEM FEEDING AREA NUMBER OF NOZZLES ON EACH FEEDING PIPE SET: 33 PCS NUMBER OF FEEDING PIPE SETS: 4 PCS NUMBER OF NOZZLES: 132 PCS SINGLE NOZZLE PRODUCTION: AVAILABLE FEEDING PIPE MATERIAL: ALUMINUM NOZZLE MATERIAL: ELECTRICALLY CONDUCTIVE STAINLESS STEEL NOZZLE INNER DIAMETER: STANDARD NOZZLE: 0.8 mm (DIFFERENT DIAMETERS CAN BE USED) MINIMUM REQUIRED SOLUTION FOR SINGLE NOZZLE FEEDING: 3 ML MINIMUM REQUIRED SOLUTION FOR EACH FEEDING PIPE SET: 25 ML MINIMUM REQUIRED SOLUTION FOR FULL LOADING: 150 ML SPINNING DISTANCE DISTANCE BETWEEN NOZZLE AND COLLECTOR: 50 mm TO 350 mm DISTANCE ADJUSTMENT PRECISION: 1 mm COLLECTOR ROLL TO ROLL COLLECTOR FIBER DEPOSITION WIDTH: 1000 mm SUBSTRATE WINDING SPEED: MAX. 0,1 M/ min TO MIN. 10 M/ min COATING HOMOGENEITY SYSTEM: X-AXIS STROKE OF COATING HOMOGENEITY SYSTEM: 30 mm TO 80 mm SPEED OF COATING HOMOGENEITY SYSTEM: 2 TO 20 mm/SEC UNIQUE USER INTERFACE 12” TOUCH SCREEN CONTROL PANEL WITH WELL DESIGNED USER FRIENDLY INTERFACE FULLY ABLE TO CONTROL ALL PARAMETERS SAVING & RECALLING ALL PARAMETERS VIA RECIPE & RECALL FUNCTION SAFETY FUNCTION SAFE DOOR EMERGENCY BUTTON & SAFETY RELAY HV WARNING LIGHT ELECTRICAL ISOLATED & GROUNDED CABINET OVER CURRENT PROTECTION TECHNICAL REQUIREMENTS POWER: 220 VOLTS AND 50/60 Hz @ MAX 25A GROUNDING: EXTERNAL GROUNDING LINE AREA: MIN. 5000 X 3000 mm Learn More -
INDUSTRIAL ELECTROSPINNING MACHINEREFERENCE NUMBER: A-2471 INDUSTRIAL ELECTROSPINNING MACHINE A MASS PRODUCTION MACHINE OF ELECTROSPINNING. ALUMINUM FRAME STRUCTURE MAKES IT POSSIBLE FOR EXTENDING DIFFERENT FUNCTIONS. THE SPINNERET USED IS MULTI-NEEDLE ARRAYS, FROM 64 TO 384 NEEDLES ARE EQUIPPED. THE LENGTH AND WIDTH CAN BE MADE ACCORDING TO CUSTOMER'S REQUIREMENT. ROLL TO ROLL COLLECTOR AND CONTINUOUS COLLECTOR CAN BE USED BASED ON THE THICKNESS OF REQUIRED FIBER SHEET. FOR SOLUTIONS, A MULTI-CHANNEL PUMP WILL BE SUPPLIED FOR LONG TIME PRODUCTION OR NONE-STOP PRODUCTION. FEATURES: - EQUIPPED WITH BOTH POSITIVE & NEGATIVE HIGH VOLTAGE SUPPLY DEVICES - EQUIPPED WITH UNWINDING & WINDING MACHINES - CONTINUOUS ELECTROSPINNING & WINDING - ALUMINUM ALLOY FRAME STRUCTURE, MULTI-FUNCTIONS EXPANSIBLE - MULTI-NEEDLES IN ARRAYS. 16 NEEDLES X N ROWS, UP TO 384 NEEDLES - SPINNERET MOVING MACHINERY ENSURES EVEN FIBER SHEET - ONLINE AUTO-CLEAN DEVICE FOR NEEDLES - THICKNESS OF THE FIBER SHEET IS CONTROLLABLE - CE & FCC CERTIFICATE SPINNERET STANDARD:16 NEEDLES X 8 GROUPS =128 NEEDLES (THE NUMBER OF NEEDLES CAN BE ADJUSTED FREELY ACCORDING TO THE REQUIREMENTS OF USE) X-Y-Z MOTION SYSTEM - THE NOZZLE CAN BE MOVED UP AND DOWN IN THE Z DIRECTION THROUGH THE TOUCH SCREEN CONTROL TO DETERMINE THE APPROPRIATE SPINNING DISTANCE. - THE NOZZLE CAN MOVE BACK AND FORTH ALONG THE YAXIS DIRECTION OF THE TANGENT DIRECTION OF THE RECEIVING FILM TO PREPARE A UNIFORM FIBER FILM. - THE NOZZLE AUTOMATIC ONLINE CLEANING DEVICE SCANS ALONG THE X-AXIS DIRECTION. COLLECTOR - STAINLESS STEEL PLATE / MESH SERVES AS A CARRIER FOR THE FIBER MEMBRANE SUBSTRATE. - CONNECTED WITH NEGATIVE HIGH VOLTAGE. - RECEIVER BOARD WIDTH: 500 mm - SPINNING DISTANCE: 80 TO 300 mm ADJUSTABLE WINDER AND UNWINDER - AUTOMATICALLY CALCULATE THE ROLL DIAMETER OF THE LOADED MATERIAL AND CONTROL THE TENSION BETWEEN THE UNWINDING AND SPINNING SECTIONS. - CONSTANT FEEDING SPEED. THE FEEDING SPEED RANGE IS 0 TO 5000 mm / min. - ONLINE HOT PRESSING FUNCTION MODULE. AFTER THE SPINNING IS COMPLETED, BEFORE THE WINDING, A TEMPERATURE-CONTROLLED HOT PRESSING DEVICE (ROOM TEMPERATURE TO 60 ° C) IS USED FOR HOT PRESSING. (OPTIONAL THIRD LAYER MATERIAL STICKING AND REWINDING DEVICE). - CAN BE OPERATED BY TOUCH SCREEN. - DO NOT USE METAL FILM AS THE RECEIVING CARRIER. SYRINGE PUMP - 200ML X 4N CHANNEL - FLOW RATE: 0.1ML / H TO 1280 ML / H - SPECIALLY DESIGNED FOR ELECTRO-SPINNING AND RESISTANT TO HIGH VOLTAGE. HIGH VOLTAGE DEVICE -0 TO 50KV, DIGITAL DISPLAY --50KV ~ 0 KV, DIGITAL DISPLAY -OUTPUT CURRENT: <1 MA -CONTINUOUSLY ADJUSTABLE CONTROL SYSTEM -PLC CONTROL SYSTEM, 7-INCH TOUCH SCREEN. -CONTROL THE MOVEMENT OF THE NOZZLE. -CONTROL THE NOZZLE TO MOVE UP AND DOWN. -YOU CAN SET THE MOVEMENT TIME, STROKE AND SPEED OF THE NOZZLE. -CONTROL THE FREQUENCY OF NOZZLE CLEANING. -SPINNING PROCESS PARAMETER RECORDS. ENVIRONMENTAL CONTROL SYSTEM -PROVIDE INTERFACE TO LET IN DRY AMBIENT HUMIDITY AIR. -AN EXTERNAL DEHUMIDIFIER CAN BE USED TO CONTROL THE AMBIENT HUMIDITY. THE EXTERNAL DEHUMIDIFIER NEEDS TO BE SELECTED ACCORDING TO THE SIZE OF THE WORKSHOP. THIS EQUIPMENT DOES NOT INCLUDE THIS DEHUMIDIFIER. EXHAUST SYSTEM -BOTTOM UP, AND FOUR FANS ARE PUMPED AT THE SAME TIME. -THE DISCHARGE VOLUME OF A SINGLE UNIT IS 5 TO 150 M3 / H, AND THE RATE IS ADJUSTABLE. THE COMBINED DISCHARGE VOLUME OF THE TWO EXHAUST FANS IS 10 TO 300M3 / H. THE EXTRACTOR IS DRAWN FROM THE MIDDLE. IN THIS WAY, THE HIGH-SPEED AIR VENTILATION MINIMIZES THE RELATIVE DISTURBANCE TO THE SPINNING. THE EXHAUST FAN IS A SILENT EXHAUST FAN. SAFETY -AUTOMATIC POWER-OFF DEVICE FOR OPENING THE DOOR. -RESIDUAL STATIC ELECTRICITY REMOVAL DEVICE. -EMERGENCY STOP SWITCH. -GROUND AT MULTIPLE POINTS. -ALARM DEVICE AFTER THE CONTROL PARAMETERS EXCEED THE LIMIT. CHAMBER -THE CHAMBER IS MADE OF ALUMINUM ALLOY FRAME. -THE FRONT AND SIDE WINDOWS OF THE CABINET ARE MADE OF TEMPERED GLASS. -MULTI-POINT TEMPERATURE AND HUMIDITY COLLECTION AND DISPLAY. -THE PROCESS CAN BE OBSERVED WITH THE NAKED EYE. -AIR INLET: HOT AND DRY AIR CAN BE INTRODUCED TO QUICKLY ADJUST THE HUMIDITY INSIDE THE CHAMBER. POWER SOURCE -220 VOLTS AND 50/60 Hz -TOTAL POWER: 10KW NUMBER OF NEEDLES: 128 NEEDLES (THE NUMBER OF NEEDLES CAN BE ARBITRARILY REDUCED ACCORDING TO THE SOLVENT USAGE) FLOW RATE OF EACH NEEDLE: (~ 3ML ± 50%) / HOUR TOTAL FLOW OF THE WHOLE MACHINE: ABOUT (400ML ± 50%) / HOUR SOLUTION CONCENTRATION: 10 TO 20% 8 HOURS SOLUTION PROCESSING CAPACITY: ABOUT (3L ± 50%) / 8 HOURS SOLID CONTENT (WEIGHT OF FIBER PRODUCED): (300G ± 50%) / 8 HOURS ACCORDING TO THE APPROXIMATE PRODUCTION OF FIBER MATERIAL WITH A GRAM WEIGHT OF 2GSM. WINDING AND UNWINDING SPEED: 50M / H MATERIAL WIDTH: 0.5 METERS FABRIC AREA PRODUCED PER HOUR: 25 SQUARE METERS FABRIC AREA PRODUCED IN 8 HOURS: 200 SQUARE METERS FABRIC AREA PRODUCED IN 24 HOURS: 600 SQUARE METERS BASED ON THE PRODUCTION OF FIBER MATERIAL WITH A GRAMMAGE OF 0.02G / ㎡, APPROXIMATELY: WINDING AND UNWINDING SPEED: 5000M / H MATERIAL WIDTH: 0.5 METERS FABRIC AREA PRODUCED PER HOUR: 2500 SQUARE METERS FABRIC AREA PRODUCED IN 8 HOURS: 20,000 SQUARE METERS FABRIC AREA PRODUCED IN 24 HOURS: ABOUT 60,000 SQUARE METERS Learn More -
M-5175 OLBRICH COATING LINE FOR MANUFACTURING TARPAULIN AND BANNER PVC COATED FABRICS 3300mmM-5175 OLBRICH COATING LINE FOR MANUFACTURING TARPAULIN AND BANNER PVC COATED FABRICS 3300mm
KNIFE OVER ROLL COATING
LIST OF EQUIPMENT FOR MANUFACTURING OF PVC COATED FABRICS, LINE CAN APPLY ANY TYPE OF COATING INCLUDING WATER BASED OR SOLVENT BASED AND EITHER CLEAR COAT THE FABRIC OR SATURATE COAT ANY WOVEN FABRIC , CAN ALSO DO SUNBRELLA TYPE TECHNICAL TEXTILES
FOR ONE SIDE COATING WITH KISS COATERMANUFACTURED BY OLBRICH GMBH (ERECTED IN 2005) 3400mm (SCRIM CAN BE 3400mm WIDTH)
CAN MAKE 3350mm COATED FABRIC AND AFTER TRIMMED EDGES HAVE A FINISHED PRODUCT OF 3300mm (BEGINNING WITH A 3400mm SCRIM , THERE ARE INBUILT CUTTING BLADES FOR TRIMMING .
MANUFACTURED IN GERMANY BEGINNING 2003 AND 2004COATING LINE
UNWINDER
PENDULUM
WEB CONTROL UNIT
PULLING STATION
PENDULUM
HEATING ROLLER (DIAMETER 570 mm)
PLATFORM
SAWING GAUGE
DOUBLE-KNIFE (DOCTOR) VERTICAL COATING MACHINE
VERTICAL DRIER
COOLING STATION WITH ROLLER LOCK
PENDULUM
SMOOTHING ROLL
MACHINE FRAME
IDLER ROLLER BRIDGE
PULLING STATION
PLATFORM
COATING MACHINE (KNIFE-OVER-ROLL)
HORIZONTAL DRIER
COOLING STATION
IDLER ROLLER BRIDGE
PLATFORM
SMOOTHING CALENDER
SUCTION HOOD
LACQUERING MACHINE (ZIMMER)
TEMPERATURE CONTROL UNIT
DRYER
ACCUMULATOR OF FABRIC
COMPUTER WITH SOFTWARE CONTROL
(SIEMENS)
ELECTRICAL CONTROL PLANT
WEIGHT-PER-UNIT-AREA
MEASURING GAUGE (2 UNITS MAHLO)-ISOTOPE NOT INCLUDED
REWINDER
FREE STANDING SLITTER-REWINDER (SEE PHOTO ATTACHED)
TRIMMING GOUGE
PERIPHERAL EQUIPMENT
LIQUIFIED GAS EQUIPMENT RH80 (RANSOME MANUFACTURING USA)
EVAPORATOR-RANSOME (USA)
CHILLER (ITALY) WITH EXPANSION TANK
BOILER ERENSAN MODEL 2000 (ISI SANAYI A.S. TURKEY) FOR HEATING OIL WITH EXPANSION TANK.
\BOILER FOR HEATING BUILDING, NOT INCLUDED
REGENERATIVE THERMAL OXIDIZER (RTO) ENVIROLOGIC USA
12 STAINLESS STEEL CONTAINERS FOR PLASTISOL VOLUME -1 M3
VACUUM DISSOLVER (SRUGO)-2 UNITS
PIPING, EXHAUST VENT PIPES (NO BUILDING HEATING PIPES )
OVERHEAD CRANE NOT INCLUDEDFLOORSPACE OCCUPIED BY THE LINE:
LENGTH 67,125mm
WIDTH 6200mm
HEIGHT 8100mmSPEED 3 TO 30 M/MIN
HEATING SYSTEM: OIL
QUANTITY: 1 LINE
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M-4089 COMPLETE RIETER RING SPINNING & YARN DYE FACTORY – 37,056 SPINDLES - Will Sell IndividuallyREFERENCE NUMBER: M-4089 (990DJSKXX8) L
COMPLETE RIETER RING SPINNING & YARN DYE FACTORY – 37,056 SPINDLES- will sell individually
FACTORY WAS PRODUCING VARIOUS SPECIALTY YARNS FOR USE IN APPAREL AND TECHNICAL TEXTILES
ALL RING FRAMES SHORT STAPLE FOR FIBERS UP TO 40mm, 220mm TUBES, APPROXIMATELY HALF OF THE RING FRAMES ARE WITH PINTER CORE DEVICE OR AMSLER SLUBBING DEVICE. AMSLER AND PINTER AVAILABLE TO SELL SEPARATELY.
COMPLETE YARN DYE HOUSE & DYE LAB
QUANTITY AVAILABLE: 1
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