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C-4228 EREMA RM100TVE FILM/FIBER PELLETIZING LINE, EXTRUDER 100mm, YEAR 2000 - NEW

EREMA
MODEL: #RM100TVE FILM/FIBER PELLETIZING LINE NEW
YEAR: 2000
LINE CONSISTS OF THE FOLLOWING:
100mm (4″) EREMA
MODEL: #RM100TVE EXTRUDER
EXTRUDER IS DRIVEN BY A 132 KW AC MOTOR WITH INVERTER
EXTRUDER HAS ELECTRICALLY HEATED WATER COOLED BARREL
DUAL VENT
WITH EREMA STEEL VACUUM PUMP
TEMPERATURE CONTROL PANEL WITH EREMA SERIES 988 INSTRUMENTS (16 ZONE TOTAL)
AND EISENBLISS MODEL EG250 GEARBOX

QUANTITY: 1 LINE

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REFERENCE NUMBER: F-1234 NEEDLE PUNCHED NONWOVEN PRODUCTION LINE 4500mm QUANTITY: ONE PRODUCTION LINE Learn More

REFERENCE NUMBER: M-3471 (880OKRSHH7) L NEEDLE PUNCHED NONWOVEN PRODUCTION LINE 4500mm TECHNICAL DATA: RAW MATERIALS: NYLON, POLYESTER, POLYPROPYLENE, GLASS FIBER, ETC. FINENESS OF FIBER: 2.5 TO 10DENIER LENGTH OF FIBER: 38 TO 76mm MIXING RATIO BETWEEN TWO FIBERS: 20 TO 100% SPEED: 6m/min (PER 2.5-6D× 38-51mm) MAX. 5000 KG/DAY (PER 22 HOURS/DAY) RANGE OF GRAM WEIGHT: 100 TO 250g/m2 CARDING MACHINE FEATURES ARE ACCORDING GRAM WEIGHT: 250G/M², 300G/M² PROCESS FLOW CHART: BALE OPENER---PER-OPENER—FINE OPENER--FEEDER---CARDING MACHINE-- CROSSLAPPER--TRANSIT APRON---HIGH-SPEED PRE-NEEDLE LOOM---(2) HIGH-SPEED MAIN NEEDLE LOOM--CALENDER---CUTTER AND REWINDER QUANTITY AVAILABLE: 1 Learn More

REFERENCE NUMBER: A-2488 MELT BLOWN CLOTH PRODUCTION LINE 600mm SPECIFICATIONS: PLASTIC AUTOMATIC CHARGER • FEEDING CAPACITY: 200 KG / H • AIR PUMP POWER: 0.75 KW HOPPER PLASTIC DRYER • HOPPER CUBIC CAPACITY: 100 L • FEEDING CAPACITY: 50 KG • HEATING POWER: 3.7 KW • BLOWER POWER: 0.12 KW SJ55/30 SINGLE SCREW EXTRUDER • SCREW, BARREL: SCREW AND BARREL MATERIAL 38CRMOALA, NITRIDE • SCREW DIAMETER: 55 mm • SCREW L/D: 30:1 • MAIN MOTOR POWER: 15 KW SIEMENS STANDARD • MOTOR MAIN MOTOR SPEED ADJUSTMENT: 15 KW ABB INVERTER • BARREL HEATING: CASTING - HEATER WITH AIR COOLING • HEATING POWER: 2.8 KW X 4 ZONES • GEAR BOX: ZLYJ SERIES RIGID GEAR BOX • EXTRUSION CAPACITY: 15 TO 40 KG/H HYDRAULIC SCREEN CHANGER • MOTOR POWER: 1.1 KW • STRUCTURE: DOUBLE POSITION, PLATE TYPE • HEATERS: STAINLESS STEEL HEATING BAR METERING PUMP • MOTOR POWER: 2.2KW • CAPACITY: 30CC • SPEED CONTROL: • HEATERS: STAINLESS STEEL HEATING BAR T-DIE • STRUCTURE: T-DIE • MATERIAL OF MOULD: HIGH QUALITY ALLOYED STEEL, SURFACE CHROME PLATED • FLOW CHANNEL CHROME PLATED, POLISHED • SPECIFICATION OF PRODUCT: WIDTH 600 mm • AIR INCOME HOLES: 12 PCS, HIGH PRECISION TEMPERATURE CONTROL FORMING MACHINE • MOTOR POWER: 1.5 KW • SPEED CONTROL: INVERTER • SUCTION FAN: 5.5 KW ELECTROSTATIC ELECTRET DEVICE • INCLUDES ELECTROSTATIC GENERATOR, VOLTAGE REGULATOR, ELECTRET FRAME • APPLICATION: GENERATE ELECTROSTATIC CHARGE, INCREASES THE FILTERING EFFICIENCY • MOTOR POWER: 2.2 KW • BLADES: 4 PCS • HAULING SPEED CONTROL: ADOPTABB INVERTER COLIER • COILING SHAFT: 2 PCS • COMPACTION: BY PNEUMATIC CONTROL • COILING METHOD: BY SELF FRICTION SCREW AIR COMPRESSOR • MOTOR POWER: 37 KW • STRUCTURE: SCREW TYPE, LOW NOISY • PLC CONTROL AIR FILTER • CAPACITY: 7 M3/min • PRESSURE: 1.0 MPA • FILTRATION EFFICIENCY: 3 MICRON / 5 PPM AIR DRYER • CAPACITY: 6 NM3/min • PRESSURE: 1 MPA • POWER: 2 HP AIR TANK • VOLUME: 1000 L • PRESSURE: 1.05 MPA HOT AIR SYSTEM • HEATING POWER: 60 KW • HEATING TYPE: ELECTRIC HEATING • WITH HEAT INSULATION LAYER Learn More

REFERENCE NUMBER: L-1427

SCREW FEED 6FT
PART #: 99030A276

BRONZE NUT – 2 PIECES
PART #: 95072A361

MOUNTING FLANGE – 2 PIECES
PART #: 95082A644

¾ INCH SCREW FEED 6FT
PART #: 99030A275

BRONZE NUT – 2 PIECES
PART #: 59072A351

MOUNTING FLANGE – 2 PIECES
PART #: 325895082A643

CONVEYOR BELT 45FT
PART #: 5999K5

FLANGE MOUNT BEARINGS – 16 PIECES
PART #: 5968K75

PILLOW BLOCK BEARINGS – 4 PIECES
PART #: 7728756

CHAIN – 50 FT
PART #: 6261K173

SPROKETS – 10 PIECES
PART #: 6733K146


AIR CYLINDER
PART #: 6498K662

AIR CYLINDER
PART #: 6498K232

1 X 2 TUBING – 250 FT
PART #: N/A

2 3/8” FLAT STEEL – 60 FEET
PART #: N/A

SHEET STEEL – 4FT X 8FT X ¼” – 2 PIECES
PART #: N/A

SHEET STEEL – 18 GAUGE – 4FT X 8FT – 5 PIECES
PART #: N/A

1 5/8 COLD ROLL SOLID – 40FT
PART #: N/A

1 INCH COLD ROLL SOLID – 20FT
PART #: N/A

3 INCH COLD ROLL SOLID
PART #: N/A

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REFERENCE NUMBER: R-6969
MAKE: GAMATEX
TYPE: BM 85
QUANTITY: 1

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REFERENCE NUMBER: A-1876
END OF LINE UNIT T4.0 FOR NEEDLEPUNCHED PRODUCTS – 4000mm

PRODUCT TO BE PROCESSED: NEEDLEPUNCHED NONWOVENS
PRODUCT WIDTH: 4.000 MM

WORKING SPEED: 1 – 20 M/MIN

QUANTITY: 1

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REFERENCE NUMBER: T-6843 SPINNBAU NONWOVEN LINE, YEAR 1994 BRAND: SPINNBAU SHORT DESCRIPTION: NONWOVEN LINE YEAR: 1994 NONWOVEN LINE CONSISTING OF 1. CARD FEEDING: CARD FEEDING R&S, NEW, IN 2500mm WORKING WIDTH, CONSISTING OF: ONE R&S MATERIAL BIN IN 2500mm WORKING WIDTH, 600mm DEPTH AND A COMPLETE HEIGHT OF 2500mm, WITH TOP AND BOTTOM WINDOW AT BOTH SIDES, FILLING LEVEL CONTROLLED BY IN HEIGHT ADJUSTABLE INFRARED DEVICES. ONE DOOR AT THE BACKSIDE FOR CLEANING, LOCKED BY SECURITY SWITCHES. THE VITIATED AIR ESCAPES THROUGH THE PERFORATED SHEETMETAL AT THE TOP. THESE AREAS ARE COMPLETELY COVERED, THE OUTGOING AIR CAN BE FILTERED BY AN EXCISTING FILTERSTATION OR OPTIONALLY BY FILTERBAGS, 2 DELIVERY ROLLERS. ONE R & S CHUTE FEEDER IN 2500mm WORKING WIDTH CONSISTING OF: ONE OPENING ROLLER DIAMETER 450mm, ONE VIBRATION CHUTE, FIBRELEVEL CONTROLLED BY ULTRASONIC, CHUTE ADJUSTABLE OVER TOOTH RAILS IN DEPTH FROM 80 TO 240mm, TWO DRAWING OFF ROLLERS, ONE FEEDING TABLE WITH TRANSILON BELT, PREPARED FOR SERVOLAP. DRIVES: DELIVERY ROLLERS: AC -GEARBOXMOTOR 0.55 KW, FC OPENING ROLLER: AC-MOTOR 2.2 KW VIBRATION: AC-GEARBOXMOTOR, 0.55 KW, FC FEEDING TABLE: AC-GEARBOXMOTOR, 0.55 KW, FC 2. CARDING; ONE SPINNBAU DOUBLE DOFFER CARD, IN 2500mm WORKING WIDTH, YEAR 1994: CARD, FOLLOWING EQUIPPED: 1 CYLINDER FEEDING DEVICE WITH FEED PLATE: 1 FEED ROLLER DIAMETER 159mm 1 LICKER-IN DIAMETER 292mm PRE-OPENING: 1 BREAST DIAMETER 412mm 1/1 WORKER/STRIPPER DIAMETER 213/118mm 1 INTERMETE ROLLER DIAMETER 412mm CARD: 1 MAIN CYLINDER DIAMETER 1500mm 5/5 WORKERS/STRIPPERS DIAMETER 213/118mm 1 DOFFER, TOP DIAMETER 550mm 1 DOFFER, BOTTOM DIAMETER 550mm 2 CONDENSING ROLLERS TOP DIAMETER 292mm TOP DRAWING OFF DEVICE, NEW: 1 DRAWING OFF ROLLER/WIRED DIAMETER 159mm 1 DRAWING OFF ROLLER/STEEL RUBBER: DIAMETER 159mm 1 CLEANING ROLLER WITH INTEGRATED ELECTRONIC, WHEN DIAMETER OF CLEANING IS GETTING BIGGER, CARD WILL STOP. BOTTOM DRAWING OFF DEVICE, NEW: 1 DRAWING OFF ROLLER/WIRED DIAMETER 159mm 1 DRAWING OFF ROLLER/STEEL RUBBER: DIAMETER 159mm 1 CLEANING ROLLER WITH INTEGRATED ELECTRONIC, WHEN DIAMETER OF CLEANING IS GETTING BIGGER, CARD WILL STOP. DRAWING OFF TABLES: TOP TRANSILON BELT BOTTOM: TRANSILON BELT COVERS: THE CARD HAS COVERS TO CLAP UP AND DOWN (SECURED WHEN CLAPPED UP), THE SIDES ARE FULLY COVERED AND ELECTRONICALLY LOCKED. RIGID WIRE: ONE COMPLETE SET OF RIGID WIRE, MOUNTED, FOR FIBRES 1.5 DTEX - 17 DTEX, CAPACITY UP TO 800 KG/H ELECTRIC: VOLTAGE: ~400 V AC, 3 PHASES CONTROL VOLTAGE: ~220 V AC, =24V DC FREQUENCY: 50 Hz COLOUR: MACHINE: RAL 5015/ 9001 (IF YOU LIKE WE CAN CHANGE) CONTROL CABINET: RAL 7032, GREY SWITCH BOARD: RAL 7032, GREY ELECTRICAL DRIVES: FEED ROLLER: 1 AC GEARBOXMOTOR, FREQUENCY CONTROLLED LICKER-IN: MECHANICAL FROM BREAST BREAST: 1 AC GEARBOXMOTOR, FREQUENCY CONTROLLED WORKERS BREAST: MECHANICALLY FROM BREAST INTERMEDIATE ROLLER: MECHANICALLY FROM MAINSWIFT MAIN SWIFT: 1 AC-MOTOR FREQUENCY CONTROLLED WORKERS: 1 AC GEARBOXMOTOR, FREQUENCY CONTROLLED DOFFERS: 2 AC GEARBOXMOTORS. FREQUENCY CONTROLLED CONDENSING ROLLERS: 1 AC GEARBOXMOTORS. FREQUENCY CONTROLLED DRAWING-OFF DEVICES: 2 AC GEARBOXMOTORS. FREQUENCY CONTROLLED DRAWING-OFF TABLES: 2 AC GEARBOXMOTORS, FREQUENCY CONTROLLED SWITCHBOARDS AND CONTROLS: SWITCHBOARDS RITTAL SERIES, COMPLETE WIRED. SWITCHBOARDS WITHOUT COOLING DEVICES. CONTROL CABINET OPERATION WITH COLOURED SCREEN, FITTED IN CONTROL CABINET OPERATED BY SIEMENS SPS S7-300 1 SET OF CABLE MATERIAL: FOR 20 MTR LENGTH BETWEEN MACHINERY AND SWITCHBOARD WITHOUT INSTALLATION MATERIAL ERECTION AND STARTING UP: IS NOT INCLUDED, SHOULD BE MADE BY US FOUNDATION: ONE FOUNDATION IN 750mm HEIGHT, WITH SIDEWALKS AROUND, TWO STEPS ON EACH SIDE. SUCTION: CONNECTION FOR THE DOFFER AND TOP OF CARD 3. CROSSLAPPING, NEW: ONE REISKY & SCHLESE CROSSLAPPER, TYPE RS 100 IN 2500mm WORKING WIDTH (BELT WIDTH 2800mm) AND 2500mm LAPPING WIDTH (BELT WIDTH 2700mm) MAX INFEEDING SPEED: 100 MTR/MIN, DELIVERY SPEED OF DRAWING OFF TABLE: FROM 0 TO 20 MTR/MIN, CONSISTING OF: ONE FEEDING TABLE IN 1000mm LENGTH MOUNTED IN IT'S OWN FRAME, ADJUSTABLE IN THE HEIGHT ACCORDING TO THE DOFFER, FURTHER THE COMPLETE FEEDING TABLE CAN BE MOVED UP IF THE DOFFER HAS TO BE DRAWN BACK. THE CROSSLAPPER ITSELF GUIDES THE WEB FROM THE INFEED DOWN TO THE OUTLET BETWEEN THE CONVEYORS, WHICH HAVE ANTISTATIC PROPERTIES. THE TENSION AND THE DISTANCES BETWEEN THEM CAN BE ADJUSTED ACCORDING TO THE DIFFERENT FIBRES. THE CONVEYORS ARE EQUIPPED WITH AUTOMATIC EDGE GUIDES, SO THAT THEY ARE RUNNING IN THE CENTRE. THE LAID WEB IS COVERED BY THEM. THE SERVO- DRIVES ARE RESPONSIBLE FOR THE PERFECT SYNCHRONISATION AND THE EXACT REVERSAL OF THE CARRIERS. THE SWITCHBOARD IS EQUIPPED WITH A COULOURED TOUCHSCREEEN, WHERE ALL NECESSARY PARAMETERS CAN BE PROGRAMMED, ALSO DIFFERENT CURVES FOR STORING THE WEB DURING REVERSALS. DRIVES: FEED TABLE: AC-SERVO-MOTOR BELT 1: AC-SERVO-MOTOR BELT 2: AC-SERVO-MOTOR TOP CARRIER: AC-SERVO-MOTOR BOTTOM CARRIER: AC-SERVO-MOTOR DRAWING OFF TABLE: AC-SERVO-MOTOR HEIGHT DRAWING OFF TABLE LEFT: AC-LINEARMOTOR HEIGHT DRAWING OFF TABLE RIGHT: AC-LINEARMOTOR OPERATION: BY COLOURED TOUCHSCREEN, SIEMENS IN CONTROL CABINET OF CARD. PARAMETERS: MANUEL / INLINE INFEED SPEED DRAFT (INFEED SPEED/LAYING SPEED) NUMBER OF LAPS LAPPING WIDTH FROM MIDDLE TO THE LEFT AND TO THE RIGHT DRAWING OFF SPEED AUTOMATICALLY SHOWN DEPENDING ON LAYERS DARWING OFF TABLE HEIGHT LEFT / RIGHT LAYING SPEED RECEIPES FAULT SHOWING SWITCHBOARD AND ELECTRONIC DEVICES: SWITCH BOAD RITTAL, COMPLETE WIRED. SWITCHBOARD WITHOUT COOLING DEVICE. CONTROL PANNEL RITTAL. CONTROLLED BY S7 SIEMENS 10000mm OF CABLES BETWEEN SWITHBOARD AND MACHINE/CONTROLPANEL QUANTITY: 1 Learn More

PP CHIPS FOR MELTBLOWN: 1200 TO 2000
FABRIC WIDTH: 1600mm
2 SPINNING BEAMS FOR SPUNBOND & 1 FOR MELTBLOWN
BASIC WEIGHT: SMS 9 TO 80 GRAMS PER SQUARE METER
SS: 15 TO 100 GRAMS PER SQUARE METER

PRODUCT:
SMS LAMINATED NONWOVEN FABRIC
SS SPUNBOND NONWOVEN FABRIC SS
M MELTBLOWN NONWOVEN FABRIC M

TO MAKE HYGENIC FABRICS SUCH AS BABY DIAPERS, SANITARY NAPKINS, ADULT DIAPERS, MEDICAL OPERATION SUITS, OPERATION CAPS, OPERATIONS SHOES, MASKS, ETC.

CONSISTING OF:

3 X FEEDING SYSTEMS
AUTOMATIC VACUUM SUCTION FOR BOTH MAIN MATERIAL AND ADDITIVES
CAPACITY (SB + MB) 2 X 520 KGS/H, (SB) 2 X 200 KGS/HR
WITH THREE HOPPERS, THREE SUPPLIYING DEVICES

SPUNBOND SYSTEM
2 X EXTRUDERS
DIAMETER: 150mm
CAPACITY: 450 KGS/HR
L/D 30:1
DRIVE POWER: 110 KW
HEATING POWER: 90 KW

2 X RECYCLING SYSTEMS
DIAMETER: 105mm
CAPACITY: 100 KGS PER HOUR
L/D: 15:1

2 X MELT FILTERS
WORKING TEMPERATURE: UP TO 280 CELSIUS
FILTRATION CAPACITY: 520 KGS PER HOUR

2 X METERING PUMPS
TYPE: GEAR PUMP
FLOW VOLUME: 250 ML/R
DESIGNING TEMPERATURE: 280 CELSIUS

2 X MELT PIPELINES
WITH STATIC MIXER

2 X MONOMER EXHAUSTER
INCLUDING BLOWER, CHILLER, PIPELINE, VALVE, INSULATION, ETC

2 X SPINNING BEAMS
SINGLE COAT-HANGER MELT DISTRIBUTION
DESIGNING PRESSURE: 9MPA
WORKING TEMPERATURE: MAX 280 CELSIUS

4 X SPINNERETS
HOLE DIAMETER: 0.45mm
L/D: 5:1
15,500 HOLES

MELTBLOWN SYSTEM

1 X EXTRUDER
DIAMETER 120mm
CAPACITY: 280 KGS/HR
L/D: 30:1
DRIVE POWER: 75 KW
HEATING POWER: 80 KW

1 X MELT FILTER
FILTRATION PRECISION: 20 TO 60 MICROMETERS
FILTRATION: 280 KGS PER HOUR

1 X METERING PUMP
GEAR PUMP
MAX. FLOW VOLUME: 100ML/R
DESIGNED TEMPERATURE: 300 CELSIUS

1 X MELT PIPELINE
WITH STATIC MIXER

1 X SPINNING BEAM
INCLUDING STRETCHING CHANNEL, NOZZLE, ETC. WITH INSULATION MATERIAL
DESIGNED PRESSURE: 6 MPA

2 X SPINNING DIE PACKS
COMPACT DIE PACKS
HOLE DIAMETER: 0.35mm
L/D: 12:1
# OF HOLES: 42HPI

1 X SCREW BLOWER
INCLUDING MUFFLE, PRESSURE REDUCER VALVE, PIPELINE, ETC.
POWER: 200 KW

1 X HOT AIR SYSTEM
FLOW VOLUME: 6000 CUBIC METERS PER HOUR
WORKING TEMP: MAX 350 CELSIUS
INCLUDING HEATER, STAINLESS STEEL PIPELINE, ETC.
POWER: 290 KW

1 X OFF-LINE CONVEYOR
RANGE OF SPEED: 5 TO 100 METERS PER MINUTE

1 X CONVEYOR
MECHANICAL SPEED: MAX 400 METERS PER MINUTE
BELT WIDTH AND PENETRATION
3800±10mm, 10000 CUBIC METERS PER H.M2

1 X CALENDAR
DOUBLE ROLLS HEATED BY OIL
PROCESS SPEED: 350 METERS PER MINUTE
EMBOSSING WIDTH: UP TO 2000mm
MAX LINEAR PRESSURE: 110 DAN/C
MAX. TEMP OF EMBOSSING ROLLER, 180 CELSIUS

1 X WINDER
ONLINE CHANGING ROLL, ONLINE EDGE CUTTING, TENSION CONTROL
MAX. LINEAR SPEED: 350 METERS PER MINUTE
WIDTH: 1600mm
WIND DIAMETER: MAX 1500mm

1 X SLITTER
MAX. LINE SPEED: 600 METERS PER MINUTE
MAX. WIND DIAMETER: 1200mm
MIN. SLITTING WIDE: 120mm
22 CIRCULAR BLADES

1 X STEEL PLATFORM

1 X ELECTRICAL CONTROL SYSTEM

2 X OIL OVEN

1 X AIR CONDITIONING SYSTEM

1 X WATER COOLING SYSTEM

1 X CLEANING EQUIPMENTS FOR DIE PACK

1 X AUXILIARY PLATFORM

1 X AUXILIARY EQUIPMENTS

1 X LABORATORY TESTING DEVICE

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REFERENCE NUMBER: M-7478
SIZING MACHINE 
MAKE: BENNINGER ZELL 
MODEL: A0015462 
YEAR: 1999 
SECTIONAL WARPING MACHINE 
MAKE: TECHMECH 
MODEL: SERVO TECH-130 
YEAR: 2013 
QUANTITY: 2

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