F-1234 NEEDLE PUNCHED NONWOVEN PRODUCTION LINE 4500mm
REFERENCE NUMBER: F-1234
NEEDLE PUNCHED NONWOVEN PRODUCTION LINE 4500mm
QUANTITY: ONE PRODUCTION LINE
In stock
SKU
F-1234
REFERENCE NUMBER: F-1234
NEEDLE PUNCHED NONWOVEN PRODUCTION LINE 4500mm
TECHNICAL DATA:
RAW MATERIALS: NYLON, POLYESTER, POLYPROPYLENE, GLASS FIBER, ETC.
FINENESS OF FIBER: 2.5 TO 10DENIER
LENGTH OF FIBER: 38 TO 76mm
MIXING RATIO BETWEEN TWO FIBERS: 20 TO 100%
SPEED: 6m/min (PER 2.5-6D× 38-51mm)
MAX. 5000 KG/DAY (PER 22 HOURS/DAY)
RANGE OF GRAM WEIGHT: 100 TO 250g/m2
CARDING MACHINE FEATURES ARE ACCORDING GRAM WEIGHT: 250G/M², 300G/M²
PROCESS FLOW CHART:
BALE OPENER---PER-OPENER—FINE OPENER--FEEDER---CARDING MACHINE-- CROSSLAPPER--TRANSIT APRON---HIGH-SPEED PRE-NEEDLE LOOM---(2) HIGH-SPEED MAIN NEEDLE LOOM--CALENDER---CUTTER AND REWINDER
1．K-150 PIN-APRON TYPE BALE OPENER (2) SETS
MACHINE WIDTH：1500mm
TOTAL POWER：4.5KW
MAX. GRAM WEIGHT: 3000G/BALE
ERROR OF GRAM WEIGHT: ±10G
WITH ELECTRONIC WEIGHING SCALE
OUTPUT：15 TO 150 KG/H (FOR EACH BALE OPENER)
COTTON FAN MOTOR: 2.2KW
POWER OF FEED MOTOR: 1.5KW
INCLINED APRON: 1.5KW, CONTROLLED BY SIGNAL FROM WEIGHING SCALE
LIFT AND STRIPE ROLLER: 0.75KW×2 WITH INDEPENDENT MOTORS
OVERALL DIMENSIONS：5200×1820×2500 (mm)
MACHINE MAIN FRAME MADE OF WELDED STEEL, WITH BELT CONVEYOR
2. K-130 COTTON OPENER 1SET
WORKING WIDTH: 1300mm
TOTAL POWER: 6.95KW
OUTPUT: ≤260KG/H
FAN MOTOR FOR COTTON TRANSPORT: 2.2KW
DIAMETER OF PIPE FOR FIBER TRANSPORT: Ø220mm
FEEDING: CLAMPING ROLLERS
MACHINE MAIN FRAME MADE OF STEEL PLATE
WITH PHOTOELECTRICAL SENSOR CONTROL
MACHINE WEIGHT: ABOUT 900KG
MACHINE DIMENSIONS: 4500×1600×3200(mm)
3. GM-185 FEEDER 1SET
MACHINE WIDTH: 1850mm
BEATER DIAMETER: φ290mm
TOTAL POWER: 3.35KW
OUTPUT: ≤260KG/H
MACHINE WEIGHT: 1500KG
MACHINE OVERALL DIMENSIONS: 2200×2000×3070mm
4. SL-200 DOUBLE-CYLINDER AND DOUBLE-DOFFER CARDING MACHINE 1SET
MACHINE WIDTH：2000mm
CYLINDER DIAMETER：φ 1230mm
SINGLE QUANTITATIVE NET ：8 TO 16g/m2×2
OUTLET SPEED：≤45m/min
OUTPUT：30 TO 260KG/H
TOTAL POWER: 30.25KW
MACHINE WEIGHT: 8000KG
MACHINE OVERALL DIMENSIONS: 5800×2500×1800mm
CIRCLE RUN-OUT RANGE OF CYLINDER: ≤0.04mm
CYLINDER MOTOR: 11KW
SINGLE STRIP ROLLER
WITH (9) HIGH-SPEED CARDING ZONES
INVERTER CONTROL
WITH METAL DETECTIVE DEVICES
NEEDLE CLOTH BRAND: HAIMEN GOLDEN WHEEL
5. W-460 CROSSLAPPER 1SET
FEEDING WIDTH: 2000mm
EXIT WIDTH: 4600mm
POWER：8.2KW
COMPUTERIZED PROGRAMMABLE AND INVERTER CONTROL COMPENSATED NET GRAM WEIGHT, CV≤5%
LAPPING APRON: PVC
FORMING APRON: WOODEN
BOTTOM APRON: MANUAL GEAR-WORM LIFT
6. GZ-460 HIGH-SPEED NEEDLE LOOM 3 SETS
|
MACHINE WIDTH |
4600mm |
|
|
NEEDLING FREQUENCY |
800 TO 1200 RPM |
|
|
NEEDLING DETAILS |
50mm, 35mm, 30mm (NOTE: FIRST NEEDLE LOOM IS PRE-NEEDLE, STROKE IS 50mm; THE SECOND IS DOWN-STROKE, AND THE THIRD IS UP-STROKE)
|
|
|
NEEDLE DENSITY |
PRE-NEEDLE LOOM: 4000 NEEDLES/LM |
MAIN NEEDLE LOOM: 6000 NEEDLES/LM |
|
NEEDLING SPEED |
0.5 TO 6 M/MIN |
|
|
NEEDLE DESCRIPTION |
ROOT DIAMETER |
Ø1.83mm |
|
WORKING DIAMETER |
Ø0.4mm TO 0.9mm |
|
|
TOTAL LENGTH |
76 TO 81mm |
|
|
TOTAL POWER |
25.9KW×3 SETS |
|
|
BEARINGS FOR MAIN SHAFTS |
GERMAN BRAND FAG |
|
|
NEEDLE BEAM |
ELECTRICAL WORM-WHEEL LIFT, DISPLAY OF NEEDLE DEEPTH |
|
|
GUIDING DEVICE |
GERMAN BRAND |
|
|
STRIP PLATE |
ELECTRICAL WORM-WHEEL LIFT |
|
|
DYNAMIC BALANCE OF DOUBLE SHAFT |
MATERIAL OF MAIN SHAFT: 40Cr |
|
|
MAIN MOTOR, MOTORS FOR FEEDING AND EXIT ROLLERS |
INVERTER CONTROL |
|
|
MACHINE STRUCTURE |
SIMILAR TO GERMAN DILO |
|
|
RUNNING STEADILY |
WITH LIMIT VIBRATION |
|
7. G-465 CALENDER 1 SET
MACHINE WIDTH：4650mm
ROLLER DIAMETER：φ400mm
MAIN FRAME MADE OF A3 16mm THICK STEEL
ELECTRIC AND CONDUCTION OIL HEATED
HEATING POWER: 72KW
TEMPERATURE CONTROLLED BY TEMPERATURE SENSOR AND CONTROLLER INSIDE THE HEATING ROLLERS
INVERTER CONTROL
TECHNICAL DATA
|
NO. |
ITEM |
DESCRIPTION |
|
1 |
TYPE |
DOUBLE-ROLLER , VERTICAL |
|
2 |
OPERATION DIRECTION |
LEFT OR RIGHT HAND |
|
3 |
RUNNING SPEED |
10M/MIN |
|
4 |
MACHINE WIDTH |
4650mm |
|
5 |
COMPRESSION |
WORM GEAR |
|
6 |
MAX. PRESSURE BETWEEN ROLLERS |
1700KG |
|
7 |
DIAMETER OF LOWER CALENDER ROLL |
Ø400mm |
|
8 |
DIAMETER OF UPPER CALENDER ROLL |
Ø400mm |
|
9 |
HEATING TYPE FOR CALENER ROLL |
ELECTRICAL AND CONDUCTION OIL |
|
10 |
HEATING POWER OF CALENDER ROLLS |
72KW |
|
11 |
SURFACE TEMP OF CALENDER ROLL |
≤210°C |
|
12 |
COOLING TYPE |
NATURAL |
|
13 |
DRIVE |
INVERTER CONTROL |
|
14 |
TOTAL POWER |
75KW |
|
15 |
MACHINE WEIGHT |
ABOUT 5500KG |
|
16 |
THERMAL DEFORMATION |
≤5UM |
8. SJ-450 NONWOVEN CUTTING AND REWINDING MACHINE 1 SET
WORKING WIDTH：4500mm
WITH (3) SETS OF LONGITUDINAL BLADES
(1) SET OF ELECTRICAL TRANSVERSAL BLADE
MECHANICAL METER-COUNTER
INVERTER CONTROL
POWER：2.2KW
WINDING ROLLER MADE OF SEAMLESS-STEEL TUBE WRAPPED WITH ROUGH RUBBER
NOTE: BUYER TO PROCURE THE FOLLOWING EQUIPMENT FOR INSTALLATION
1. AIR COMPRESSOR: 1.2M³/MIN
2. POWER SUPPLY/TOTAL POWER: 212.65KW INCLUDING 160KW FOR THE CALENDER
3. ELECTRICAL CABLES AND WIRES, CONNECTION PIPES
SPARE PARTS INCLUDED BY SELLER:
1. GAUGE PLATE: 2 PIECES
2. GENERAL-PURPOSE RELAY (OMRON): 10 SETS
3. SPEED-REGULATION POTENTIOMETER: 5 SETS
4. PRESS BUTTON (RED AND GREEN): 5 PIECES FOR EACH
5. CUTTING BLADES: 5 SETS
6. OPENER TACKING PLATE: 3 PIECES
7. SMALL BEARING FOR CARDING MACHINE: 10 PIECES
8. BIG AND SMALL SHAFT SLEEVE: ONE FOR EACH
9. OPENER GEAR: 1 SET
10. PROXIMITY SWITCH FOR CROSSLAPPER: 4 PIECES
OPTIONAL FOR BUYER:
NEEDLES FOR PRE-NEEDLE LOOM: 15×18×32×3.5M30-333 QUANTITY: 20,000 PIECES
NEEDLES FOR DOWN-STROKE MAIN NEEDLE LOOM: 15×18×36×3.0M26-333 QUANTITY: 30,000PIECES
NEEDLES FOR UP-STROKE MAIN NEEDLE LOOM: 15×18×38×3.0M22-222 QUANTITY: 30,000PIECES
MACHINE LIST
|
NO. |
MACHINE NAME |
QTY. |
UNIT PRICE ($) |
SUBTOTAL PRICE($) |
|
1 |
B-150 PRE-BALE OPENER |
1 |
|
|
|
2 |
K-130 FINE COTTON OPENER |
1 |
|
|
|
3 |
M-185 COTTON FEEDER |
1 |
|
|
|
4 |
L-200 DOUBLE-CYLINDER AND DOUBLE-DOFFER HIGH-SPEED CARDING MACHINE |
1 |
|
|
|
5 |
W-460 CROSSLAPPER 4500mm |
1 |
|
|
|
6 |
Z-460 HIGH-SPEED PRE-NEEDLE LOOM |
1 |
|
|
|
7 |
GZ-460 HIGH-SPEED MAIN NEEDLE LOOM |
2 |
|
|
|
8 |
G-465 CALENDER |
1 |
|
|
|
9 |
SJ-450 NONWOVEN CUTTING AND REWINDING MACHINE |
1 |
|
|
|
TOTAL PRICE: |
|
|||
QUANTITY: ONE PRODUCTION LINE
Write Your Own Review