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PP CHIPS FOR MELTBLOWN: 1200 TO 2000
FABRIC WIDTH: 1600mm
2 SPINNING BEAMS FOR SPUNBOND & 1 FOR MELTBLOWN
BASIC WEIGHT: SMS 9 TO 80 GRAMS PER SQUARE METER
SS: 15 TO 100 GRAMS PER SQUARE METER

PRODUCT:
SMS LAMINATED NONWOVEN FABRIC
SS SPUNBOND NONWOVEN FABRIC SS
M MELTBLOWN NONWOVEN FABRIC M

TO MAKE HYGENIC FABRICS SUCH AS BABY DIAPERS, SANITARY NAPKINS, ADULT DIAPERS, MEDICAL OPERATION SUITS, OPERATION CAPS, OPERATIONS SHOES, MASKS, ETC.

CONSISTING OF:

3 X FEEDING SYSTEMS
AUTOMATIC VACUUM SUCTION FOR BOTH MAIN MATERIAL AND ADDITIVES
CAPACITY (SB + MB) 2 X 520 KGS/H, (SB) 2 X 200 KGS/HR
WITH THREE HOPPERS, THREE SUPPLIYING DEVICES

SPUNBOND SYSTEM
2 X EXTRUDERS
DIAMETER: 150mm
CAPACITY: 450 KGS/HR
L/D 30:1
DRIVE POWER: 110 KW
HEATING POWER: 90 KW

2 X RECYCLING SYSTEMS
DIAMETER: 105mm
CAPACITY: 100 KGS PER HOUR
L/D: 15:1

2 X MELT FILTERS
WORKING TEMPERATURE: UP TO 280 CELSIUS
FILTRATION CAPACITY: 520 KGS PER HOUR

2 X METERING PUMPS
TYPE: GEAR PUMP
FLOW VOLUME: 250 ML/R
DESIGNING TEMPERATURE: 280 CELSIUS

2 X MELT PIPELINES
WITH STATIC MIXER

2 X MONOMER EXHAUSTER
INCLUDING BLOWER, CHILLER, PIPELINE, VALVE, INSULATION, ETC

2 X SPINNING BEAMS
SINGLE COAT-HANGER MELT DISTRIBUTION
DESIGNING PRESSURE: 9MPA
WORKING TEMPERATURE: MAX 280 CELSIUS

4 X SPINNERETS
HOLE DIAMETER: 0.45mm
L/D: 5:1
15,500 HOLES

MELTBLOWN SYSTEM

1 X EXTRUDER
DIAMETER 120mm
CAPACITY: 280 KGS/HR
L/D: 30:1
DRIVE POWER: 75 KW
HEATING POWER: 80 KW

1 X MELT FILTER
FILTRATION PRECISION: 20 TO 60 MICROMETERS
FILTRATION: 280 KGS PER HOUR

1 X METERING PUMP
GEAR PUMP
MAX. FLOW VOLUME: 100ML/R
DESIGNED TEMPERATURE: 300 CELSIUS

1 X MELT PIPELINE
WITH STATIC MIXER

1 X SPINNING BEAM
INCLUDING STRETCHING CHANNEL, NOZZLE, ETC. WITH INSULATION MATERIAL
DESIGNED PRESSURE: 6 MPA

2 X SPINNING DIE PACKS
COMPACT DIE PACKS
HOLE DIAMETER: 0.35mm
L/D: 12:1
# OF HOLES: 42HPI

1 X SCREW BLOWER
INCLUDING MUFFLE, PRESSURE REDUCER VALVE, PIPELINE, ETC.
POWER: 200 KW

1 X HOT AIR SYSTEM
FLOW VOLUME: 6000 CUBIC METERS PER HOUR
WORKING TEMP: MAX 350 CELSIUS
INCLUDING HEATER, STAINLESS STEEL PIPELINE, ETC.
POWER: 290 KW

1 X OFF-LINE CONVEYOR
RANGE OF SPEED: 5 TO 100 METERS PER MINUTE

1 X CONVEYOR
MECHANICAL SPEED: MAX 400 METERS PER MINUTE
BELT WIDTH AND PENETRATION
3800±10mm, 10000 CUBIC METERS PER H.M2

1 X CALENDAR
DOUBLE ROLLS HEATED BY OIL
PROCESS SPEED: 350 METERS PER MINUTE
EMBOSSING WIDTH: UP TO 2000mm
MAX LINEAR PRESSURE: 110 DAN/C
MAX. TEMP OF EMBOSSING ROLLER, 180 CELSIUS

1 X WINDER
ONLINE CHANGING ROLL, ONLINE EDGE CUTTING, TENSION CONTROL
MAX. LINEAR SPEED: 350 METERS PER MINUTE
WIDTH: 1600mm
WIND DIAMETER: MAX 1500mm

1 X SLITTER
MAX. LINE SPEED: 600 METERS PER MINUTE
MAX. WIND DIAMETER: 1200mm
MIN. SLITTING WIDE: 120mm
22 CIRCULAR BLADES

1 X STEEL PLATFORM

1 X ELECTRICAL CONTROL SYSTEM

2 X OIL OVEN

1 X AIR CONDITIONING SYSTEM

1 X WATER COOLING SYSTEM

1 X CLEANING EQUIPMENTS FOR DIE PACK

1 X AUXILIARY PLATFORM

1 X AUXILIARY EQUIPMENTS

1 X LABORATORY TESTING DEVICE

L-6683 DOUBLE BELT COMPRESSION THERMOBONDING OVEN SYSTEM 6000mm X 3300mm WIDE

INCLUDING:

THERMOBONDING OVEN
- DOUBLE COMPRESSION CONVEYORS SYSTEM SINGLE PASS
- DOUBLE BELT SOFT & HARD WADDING OVEN (6000mm LONG)
WORKING WIDTH: 3300mm
LENGTH OF HEATING CHAMBER: 6000mm
PANELS ARE 100mm THICK
TEMPERATURE INSIDE: UP TO 220 C
GAS BURNER 25 CUBIC METER PER HOUR DEPENDING ON MATERIAL THICKNESS
TWO GAS BURNERS ONE ON EACH SIDE 80 START AND 25 RUN CBM/H WITH MAINLINE 2 INCH
REDUCED TO 1” AT BURNER, PRESSURE 10 TO 15 KPascal
TWO HOT AIR FANS 22 KW EACH
ONE EXHAUST FAN 5.5 KW
WORKING SPEED: 1 TO 8 METERS PER MINUTE
DOUBLE TEFLON BELT WITH SINGLE PASS, WEAVE IS 2mm X 2mm
SUCTION HOOD AT THE ENTRANCE
THICKNESS OF FINAL PRODUCT 20 TO 150mm DEPENDING

COOLING UNIT
- FOUR COOLING PRESS ROLLERS 200mm diameter , 10mm shell thickness, with chiller
12,000 watt output power , input power 5700 watt , capacity 65 liter per minute
WORKING WIDTH: 3300mm
- LENGTHWISE CUTTER – 7 KNIVES ,pneumatically activated , BLADE DIAMETER 650mm
-SINGLE MOTOR
- MOVABLE SIDEWAYS
- CROSS CUTTER 2.2 KW MOTOR . UP TO 4 CUTS PER MINUTE
MAXIMUM LENGTH 2000mm
WORKING WIDTH: 2800mm
PVC CONVEYOR AT THE EXIT

ELECTRICAL CONTROL SYSTEM
-ELECTRICAL CABINET UL COMPONENTS

QUANTITY: 1

REFERENCE NUMBER: L-4868
TRUTZSCHLER PART: GRADE "4",NEEDES MECHANICAL AND ELECTRICAL PARTS
AUTOMATEX 2 METER NEEDLE LOOM, GRADE "5" 

TRUTZSCHLER FORMER: UP TO 2.5 METERS WIDE

QUANTITY: 1 

REFERENCE NUMBER: L-4869 

TRUTZSCHLER LINE, 100” WORKING WIDTH, YEAR 2005 – COMPLETE  

TRUTZSCHLER 

AUTOMATEX DOUBLE NEEDLE LOOM, GRADE “7”

TRUTZSCHLER OPENER/BLOWER, MODEL TF2500

TRUTZSCHLER FORMER, MODEL FD-U 1200

AUTOMATEX DOUBLE NEEDLE LOOM (3 YEAR OLD DC MOTOR AND NEW DC DRIVE)

HOT CALENDERS (INSTEAD OF OVEN)

COOLING ROLLERS

FR SPRAYER

SLITTER

GUILLOTINE

BUNTIUNG MAGNETIC METAL DETECTOR

PAD ROLLING UNIT

QUANTITY: 1

REFERENCE NUMBER: M-7478
SIZING MACHINE 
MAKE: BENNINGER ZELL 
MODEL: A0015462 
YEAR: 1999 
SECTIONAL WARPING MACHINE 
MAKE: TECHMECH 
MODEL: SERVO TECH-130 
YEAR: 2013 
QUANTITY: 2

REFERENCE NUMBER: L-2275
MODEL A-500
FOR CUTTING FOAM WASTE
WIDTH: 1200mm
QUANTITY: 1

REFERENCE NUMBER: L-4752
TYPE: C-40
WORKING WIDTH: 1800mm
YEAR: 1999

REFERENCE NUMBER: L-4643
MODEL: AP-1000/1250
WIDTH: 2600mm
YEAR: 2000
QUANTITY: 1

REFERENCE NUMBER: A-1548 (0707GHBAV06) A
BRAND: SUCKER MULLER HACOBA
WIDTH 3400mm
YEAR: 1999
QUANTITY: 1

REFERENCE NUMBER: L-5056

THREE-BEAM SPUNBOND NONWOVEN LINE – 2400mm

FOR HYGIENE, MEDICAL, INDUSTRIAL, AGRICULTURAL, ETC.

SUITABLE FOR PP RESIN MATERIAL AND FABRIC WEIGHT OF 9 TO 180 GSM

WIDTH: 2400mm

SPEED: 600 METERS PER MINUTE