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PP CHIPS FOR MELTBLOWN: 1200 TO 2000
FABRIC WIDTH: 1600mm
2 SPINNING BEAMS FOR SPUNBOND & 1 FOR MELTBLOWN
BASIC WEIGHT: SMS 9 TO 80 GRAMS PER SQUARE METER
SS: 15 TO 100 GRAMS PER SQUARE METER

PRODUCT:
SMS LAMINATED NONWOVEN FABRIC
SS SPUNBOND NONWOVEN FABRIC SS
M MELTBLOWN NONWOVEN FABRIC M

TO MAKE HYGENIC FABRICS SUCH AS BABY DIAPERS, SANITARY NAPKINS, ADULT DIAPERS, MEDICAL OPERATION SUITS, OPERATION CAPS, OPERATIONS SHOES, MASKS, ETC.

CONSISTING OF:

3 X FEEDING SYSTEMS
AUTOMATIC VACUUM SUCTION FOR BOTH MAIN MATERIAL AND ADDITIVES
CAPACITY (SB + MB) 2 X 520 KGS/H, (SB) 2 X 200 KGS/HR
WITH THREE HOPPERS, THREE SUPPLIYING DEVICES

SPUNBOND SYSTEM
2 X EXTRUDERS
DIAMETER: 150mm
CAPACITY: 450 KGS/HR
L/D 30:1
DRIVE POWER: 110 KW
HEATING POWER: 90 KW

2 X RECYCLING SYSTEMS
DIAMETER: 105mm
CAPACITY: 100 KGS PER HOUR
L/D: 15:1

2 X MELT FILTERS
WORKING TEMPERATURE: UP TO 280 CELSIUS
FILTRATION CAPACITY: 520 KGS PER HOUR

2 X METERING PUMPS
TYPE: GEAR PUMP
FLOW VOLUME: 250 ML/R
DESIGNING TEMPERATURE: 280 CELSIUS

2 X MELT PIPELINES
WITH STATIC MIXER

2 X MONOMER EXHAUSTER
INCLUDING BLOWER, CHILLER, PIPELINE, VALVE, INSULATION, ETC

2 X SPINNING BEAMS
SINGLE COAT-HANGER MELT DISTRIBUTION
DESIGNING PRESSURE: 9MPA
WORKING TEMPERATURE: MAX 280 CELSIUS

4 X SPINNERETS
HOLE DIAMETER: 0.45mm
L/D: 5:1
15,500 HOLES

MELTBLOWN SYSTEM

1 X EXTRUDER
DIAMETER 120mm
CAPACITY: 280 KGS/HR
L/D: 30:1
DRIVE POWER: 75 KW
HEATING POWER: 80 KW

1 X MELT FILTER
FILTRATION PRECISION: 20 TO 60 MICROMETERS
FILTRATION: 280 KGS PER HOUR

1 X METERING PUMP
GEAR PUMP
MAX. FLOW VOLUME: 100ML/R
DESIGNED TEMPERATURE: 300 CELSIUS

1 X MELT PIPELINE
WITH STATIC MIXER

1 X SPINNING BEAM
INCLUDING STRETCHING CHANNEL, NOZZLE, ETC. WITH INSULATION MATERIAL
DESIGNED PRESSURE: 6 MPA

2 X SPINNING DIE PACKS
COMPACT DIE PACKS
HOLE DIAMETER: 0.35mm
L/D: 12:1
# OF HOLES: 42HPI

1 X SCREW BLOWER
INCLUDING MUFFLE, PRESSURE REDUCER VALVE, PIPELINE, ETC.
POWER: 200 KW

1 X HOT AIR SYSTEM
FLOW VOLUME: 6000 CUBIC METERS PER HOUR
WORKING TEMP: MAX 350 CELSIUS
INCLUDING HEATER, STAINLESS STEEL PIPELINE, ETC.
POWER: 290 KW

1 X OFF-LINE CONVEYOR
RANGE OF SPEED: 5 TO 100 METERS PER MINUTE

1 X CONVEYOR
MECHANICAL SPEED: MAX 400 METERS PER MINUTE
BELT WIDTH AND PENETRATION
3800±10mm, 10000 CUBIC METERS PER H.M2

1 X CALENDAR
DOUBLE ROLLS HEATED BY OIL
PROCESS SPEED: 350 METERS PER MINUTE
EMBOSSING WIDTH: UP TO 2000mm
MAX LINEAR PRESSURE: 110 DAN/C
MAX. TEMP OF EMBOSSING ROLLER, 180 CELSIUS

1 X WINDER
ONLINE CHANGING ROLL, ONLINE EDGE CUTTING, TENSION CONTROL
MAX. LINEAR SPEED: 350 METERS PER MINUTE
WIDTH: 1600mm
WIND DIAMETER: MAX 1500mm

1 X SLITTER
MAX. LINE SPEED: 600 METERS PER MINUTE
MAX. WIND DIAMETER: 1200mm
MIN. SLITTING WIDE: 120mm
22 CIRCULAR BLADES

1 X STEEL PLATFORM

1 X ELECTRICAL CONTROL SYSTEM

2 X OIL OVEN

1 X AIR CONDITIONING SYSTEM

1 X WATER COOLING SYSTEM

1 X CLEANING EQUIPMENTS FOR DIE PACK

1 X AUXILIARY PLATFORM

1 X AUXILIARY EQUIPMENTS

1 X LABORATORY TESTING DEVICE

EFFECTIVE WIDTH: 1600mm
DAILY OUTPUT: 10,000 KGS PER DAY
WEIGHT RANGE: 10 TO 150 GSM
FILAMENT DIAMETER: 1.6 TO 2.0 DENIER
SPEED: 350 TO 400 METERS PER MINUTE
RAW MATERIAL: POLYPROPYLENE (PP)
DIMENSIONS: 35,000 X 15,000 X 11,000mm
VOLTAGE: 380 VOLTS, 3 PHASE

CONSISTING OF:

SPUNBOND EQUIPMENT

PP VACUUM SUCTION MACHINE (2)
7800 TO 900 KGS PER HOUR
AIR CAPACITY: 300 CUBIC METERS PER HOUR
POWER: 7.5 KW

MASTER BATCH DOSING UNIT (2)
ACCURACY: 0.01%

EXTRUDER (2)
DIAMETER: 130mm
SINGLE SCREW (2)
HEATING SYSTEM: ELECTRICITY
MOTOR: 75 KW

MELT FILTRATION MACHINE (2)
PIPE SIZE: 50mm
FILTER AREA: 3.5 SQUARE METERS
MELT FLOW: 650 KGS PER HOUR
DOUBLE FILTRATION CHAMBER

MELTING PUMP (2)
40 RPM
FLOW CAPACITY: 400 KGS PER HOUR
POWER: 7.5 KW

SPINNING BEAM (2)
DIMENSIONS: 1900 X 256mm
HANGER TYPE MELT DISTRIBUTION
HEATING SYSTEM: OIL
WORKING TEMPERATURE: 200 TO 260 CELSIUS

SPINNERET (4)
HARDNESS: 30
SIZE: 1900mm LONG X 256mm WIDE
HOLE DIAMETER 0.45mm
HOLE QUANTITY: 6500 HOLE PER METER

QUENCHING UNIT (2)
WORKING TEMP: 20 CELSIUS
AIR FLOW CAPACITY: 12,000 CUBIC METERS/H
AIR PRESSURE: 6500
FILTER SIZE: 80#

FILAMENT DRAFT UNITS (2)
AIR PRESSURE: 5020PA
AIR FLOW CAPACITY: 12,000 CUBIC METERS/H
INSIDE TEMP: 10 TO 25 CELSIUS
FILAMENT FINENESS: 1.6 TO 2.0 DENIER

MELT BLOWN EQUIPMENT

VACUUM SUCTION MACHINE (2)
LOAD CAPACITY: 700 TO 900 KGS PER HOUR
AIR CAPACITY: 300 CUBIC METERS/H
POWER: 7.5 KW

MASTER BATCH DOSING UNIT (2)
4 HOPPERS
200 KGS HOPPER LOAD

EXTRUDER
DIAMETER: 105mm
SINGLE SCREW
MOTOR: 18.5 KW

MELT FILTER
DOUBLE CYLINDER
HYDRAULIC
MELT FLOW CAPACITY: 450 KGS/HR
FILTER SIZE: 150mm DIAMETER
ELECTRIC HEATING

MELTING PUMP
SPEED: 40 RPM
MELT FLOW CAPACITY: 450 KGS PER HOUR
POWER: 7.5 KW

MELT BLOWN DIE SPINNARET
SPINNERET HOLE SIZE: 0.32 TO 0.35mm
HOLE DISTANCE: 40 TO 42 PER INCH
FABRIC WEIGHT: 2 TO 200 GSM

HIGH PRESSURE AIR BLOWER
AIR FLOW CAPACITY: 70 TO 100 CUBIC METERS PER MINUTE
AIR PRESSURE: 100 KPA
POWER: 200 KW

WEB FORMING MACHINE
SPEED: 100 METERS PER MINUTE

ELECTRIC TREATMENT
VOLTAGE: 220 VOLTS, 50 Hz
INPUT CURRENT: 3A
OUTPUT VOLTAGE: 60 KV
TREAT WEB WIDTH: 1.6 METERS

HOT AIR HEATING MACHINE
WORKING TEMP: 350 CELSIUS
PRESSURE: 0.8 KPA
HEATING: ELECTRIC
POWER: 200 KW

THERMAL CALENDER
PROCESSING SPEED: 400 METERS PER MINUTE
ROLLER SIZE: 2000mm LONG, 520mm DIAMETER
EMBOSSING ROLLER: 1
LINEAR PRESSURE: 30 TO 125 N/mm
HEATING SYSTEM: OIL

HYDROPHILIC MACHINE
SPEED: 400 METERS PER MINUTE
FEEDING SYSTEM: DOUBLE KISSING ROLLER
KISS ROLLER DIAMETER: 215mm
LIQUID TANK: 200 KGS WITH HEAT/WARM AND MIX

DRYING SYSTEM:
INFRARED + HOT AIR
DRIVE ROLL SIZE: 150mm
HEATING EQUIPMENT: QUARTZ HEATER, HOT AIR BLOWER, EXHAUST AIR BLOWER

INSPECTION MACHINE
EFFECTIVE WIDTH: 1600mm
INSPECTION SPEED: 400 METERS PER MINUTE
INSPECT GSM: 10 TO 40 GSM

AUTOMATIC WINDING MACHINE
SPEED: 400 METERS PER MINUTE
ROLLER DIAMETER: 2000mm
ROLLER EXCHANGE SYSTEM: AUTOMATIC
FABRIC INSPECTOR: ONLINE
POWER: 15 KW

HIGH SPEED SLITTING MACHINE
PROCESS SPEED: 800 METERS PER MIN
ROLL DIAMETER: MAX 1500mm
SLITTING WIDTH: 80mm
PAPER TUBE SIZE: 76mm DIAMETER
AUTO TENSILE CONTROL: AVAILABLE ONLINE
METER COUNTING: AVAILABLE ONLINE

OIL HEATER (4)
HEATING POWER: 60 KW
MOTOR POWER: 7.5 KW
OIL PUMP FLOW: 30 CUBIC METERS PER SECOND
PRESSURE: 0.4 KPA

WATER CHILLER
DRIVE SYSTEM: SCREW
COOLING CAPACITY: 300,000 CALORIES
TEMP: 0 TO 20 CELSIUS
POWER: 110 KW

AIR BLOWER
SPEED: 1450 RPM
AIR BLOW CAPACITY: 12,000 CUBIC METERS PER HOUR
PRESSURE: 5200 PA
POWER: 30 KW x 3, 45 KW x 1

AIR COMPRESSOR
DRIVE SYSTEM: SCREW
PRESSURE: 0.8 KPA
POWER: 15 KW

HEATING SYSTEM: ELECTRIC
TEMP: 350 CELSIUS
HEATING TIME: 6 TO 8 HOURS
POWER: 4 KW

ULTRASONIC CLEANING MACHINE
3mm THICK
SIZE: 2000 X 500mm
FREQUENCY VIBRATION: 100 KHZ
TEMP: 40 CELSIUS

ELECTRONIC PANEL BOARD

PLATFORM

ITEM 001 - MASK PRODUCTION MACHINE WITH (2) ULTRASONIC EAR STRAP WELDING DEVICES
FOR THE PRODUCTION OF SURGICAL MASKS WITH FILTRATION EFFICIENCY OF NO LESS THAN 95% (N95)
CAPACITY: 50 FOLDED N95 MASKS PER MINUTE
MASK DIMENSIONS: 175mm x 95mm
MATERIAL TYPE: 3 LAYERS OF POLYPROPYLENE NONWOVEN COMPOSITE FIBER
OPERATION CONTROLLED BY LCD TOUCH SCREEN
AUTOMATICALLY ALIGNS 3 ROLLS OF MATERIAL TO FEED IN (OUTER, FILTER AND INNER LAYERS)
PRESSES BOTH SIDES TOGETHER SYMMETRICALLY WHILE WELDING WITH ULTRASONIC HEAD
SPLITS TO 2 SERPATE WELDING DEVICES FOR EARLOOPS AND SENDS TO DIGITAL COUNTER
EARLOOPS ARE FINISHED WITH ULTRASONIC CUTTING AND WELDING
NOSE BRIDGE CAN BE PRODUCED WITH AUTOMATIC FEEDING, CUTTING AND ULTRASONIC WELDING
ULTRASONIC HEADS
VOLTAGE: 220 VOLTS
WATTS CAPACITY: 1500 WATT
FREQUENCY (KHZ): 20 KHZ
WARRANTY PERIOD FOR HEADS: 1 YEAR
COMPONENT MANUFACTURERS
SERVO MOTOR: PANASONIC / SCHNEIDER
CONTROL SYSTEM: PROPRIETARY
ULTRASONIC GENERATOR: PROPRIETARY, 220 VOLTS, 1.5 KW, 20 KHZ
SENSOR: OMRON / SICK
PNEUMATIC COMPONENT: SMC / FESTO
BELT: SAMSUNG / BANDO
MAIN BODY: PRE-MADE MATERIAL, WELDED ASSEMBLY
BEARINGS: NSK
BALL SCREWS: HIWIN
SECURITY DEVICE: SICK (SAFETY DEVICES TO PROTECT WORKERS)
TOTAL POWER: 4 KW
MACHINE MUST BE STOPPED TO FEED NEW ROLL OF MATERIAL
END OF ROLL DETECTOR INCLUDED: WHEN FABRIC IS FINISHED THE MACHINE WILL ALARM AND STOP
AIR PRESSURE: 0.6 MPa
VOLTAGE: 220 VOLTS, 60 Hz
DIMENSIONS: 6400mm x 4700mm x 1700mm
INCLUDES ELECTRONIC MANUAL BOOK (STORED ON USB MEMORY) AND WARRANTY CARD
OPTIONS (INQUIRE FOR PRICING): EAR STRAP FOLDER

ITEM 001 QUANTITY: 1 MASK PRODUCTION MACHINE AND 2 ULTRASONIC WELDING DEVICES FOR EAR STRAPS

ITEM 002 AUTOMATIC BAGGING MACHINE
SUITABLE FOR AUTOMATIC BAGGING OPERATIONS FOR VARIOUS MASK TYPES
MOTOR CONTROL SYSTEM: SERVO (3), AUTOMATICALLY SETS BAG LENGTH (UP TO 400mm) FOR SPECIFIED BAGGING LENGTH, WITH ANTI-AIR BAG , AUTOMATICALLY DETECTS PRODUCT BASE POINT AND MATERIAL POSITION, AUTOMATIC STOP WHEN OUT OF MATERIAL & STARTS WHEN MATERIAL IS PRESENT
FAST & CONVENIENT SETTING OF PARAMETERS, STORES SETS OF PARAMETERS FOR MULTIPLE PRODUCTS, OPERATOR CAN CHOOSE PARAMETERS ACCORDING TO PRODUCT SIZES
DIAGNOSTICS SYSTEM CLEARS ERROR & RESETS IN SINGLE STEP
HIGHLY SENSITIVE PHOTOELECTRIC EYE COLOR MARK TRACKER, DIGITAL INPUT SEAL/CUT POSITION MAKES SEAL & CUT POSITIONS MORE ACCURATE
TEMPERATURE CONTROLLED WITH INDEPENDENT PID, ALLOWS FOR VARIOUS MATERIALS IN PACKAGING
SIMPLE TRANSMISSION SYSTEM ALLOWS FOR EASY MAINTENANCE AND RELIABILITY
ALL CONTROLS SET BY SOFTWARE ALLOWING FOR ADJUSTING OF FUNCTIONS AND UPGRADES
MATERIALS
PVC FILM (HEAT SEALING), BOPP, OPP, CPP, ALUMINIZED PET FILM, ALUMINUM-PLASTIC FILM, PAPER FILM, PAPER GLUE, OTHER SINGLE- OR MULTIPLE-LAYERED HEAT-SEALED DIALYZABLE MATERIALS, ETC.
LENGTH OF PACKAGE BAGS: ≤400mm
WIDTH OF PACKAGE BAGS: 100 TO 165mm
HEIGHT OF PRODUCT: 55mm MAXIMUM
LENGTH OF FILM: 360mm MAXIMUM
DIAMETER OF FILM ROLL: 320mm MAXIMUM
CAPACITY/SPEED OF PACKAGING: 40 TO 230 BAGS PER MINUTE (1 TO 20 PIECES PER BAG)
POWER: 220 VOLTS, 50 OR 60 Hz, 2.4 KW
DIMENSIONS: 4050mm x 750mm x 1450mm
WEIGHT: APPROXIMATELY 300 KGS
COMPONENT MANUFACTURERS
TOUCH SCREEN: WEINVIEW
SERVO MOTOR: DORNA / WEIDE
SERVO CONTROLLER: DORNA / WEIDE
PROXIMITY SWITCH: OMRON
PHOTOELECTRIC SWITCH: OETAI
TEMPERATURE CONTROLLER: YATAI
SOLID STATE RELAY: SCHNEIDER
INTERMEDIATE RELAY: WEIDMUELLER
OPTIONS, INQUIRE FOR PRICING: STRAIGHT GRAIN SEALING, STAINLESS STEEL FRAME, CODE STAMPER (PRODUCTION DATE), EXHAUST (PINHOLE EXHAUST FEATURE)

ITEM 002 QUANTITY: 1 BAGGING MACHINE

ENTIRE LINE COMPOSED OF ITEM 001 AND ITEM 002