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REFERENCE NUMBER: T-6985 COGENERATION PLANT 1.2 MEGAWATTS NEAR NEW COGENERATION SYSTEM WITH MODULAR DESIGN THAT HAS NEVER BEEN RUN IN PRODUCTION: THIS SYSTEM IS A 1.2-MEGAWATT POWER PLANT AND CAN BURN BARK, SAWDUST, AGRICULTURAL WASTES SUCH AS PEANUT SHELLS, RICE HULLS, STRAW, ANIMAL RESIDUE, WET WOOD, ETC. THIS SYSTEM WILL CONVERT SUCH WASTE PRODUCTS INTO USEABLE THERMAL AND ELECTRICAL ENERGY. THIS SOLID WASTE STREAM CAN BE CONVERTED INTO PARTICLE FORM BY THE USE OF A COMMERCIAL SHREDDER, CONVEYED TO A SILO FOR STORAGE, AND THEN FED AUTOMATICALLY INTO THE MULTI-ZONE BURNER. STEAM IS GENERATED THROUGH A LOW PRESSURE 275 DEGREE (DE-RATED FROM 300 DEGREE) STAINLESS STEEL BOILER WITH A HEAT EXCHANGER. INLET STEAM IS 475 PSIG AT 700 DEGREES FTT WITH A MAXIMUM OF 22,000 LBS/HOUR BUT COULD BE INCREASED TO 24,000 LBS/HOUR. EXHAUST STEAM PRESSURE IS 3" HGA AT 5449 RPM BUT DESIGNED TO RUN AT 4" ABSOLUTE VACUUM. STEAM IS TRANSFERRED TO THE 3-STAGE BACK PRESSURE TURBINE RATED AT 1654HP DETUNED TO 1200HP TO MATCH THE GENERATOR. THIS SYSTEM COMES COMPLETE WITH GENERATOR CONTROL CENTER, BOILER CONTROL CENTER, COMBUSTION CONTROL CENTER, CONTROL ROOM SWITCHBOARD, TURBINE OIL SYSTEM, DUST DELIVERY CONTROL SYSTEM, SWITCHGEAR AND PLC CONTROLS. THIS PLANT WAS NEW IN 2005/2006 WHEN INSTALLED AND HAS NEVER BEEN RUN EXCEPT FOR PERMITTING FUNCTION. THE TURBINE GEARBOX AND GENERATOR WERE OEM REBUILT. THE COMPANY PURCHASED THIS SYSTEM WITH A GUARANTEE THE BURNER COULD MEET NOX STANDARDS. AFTER INSTALLATION, THE BURNER COULD NOT EFFICIENTLY BURN FIBER WITH HIGH FORMALDEHYDE CONTENT. CONSEQUENTLY, THE BURNER COULD NOT MEET THOSE NOX STANDARDS THAT ARE ONE OF THE MOST STRINGENT SET OF STANDARDS IN NORTH AMERICA. THESE MULTI-STAGE BURNERS ARE USED THROUGHOUT NORTH AMERICA AND MEET OR EXCEED NOX CONTROL STANDARDS IN OTHER AREAS WITHOUT PROBLEMS. THIS COGEN SYSTEM CAN BE PROFESSIONALLY DISMANTLED, ALL EQUIPMENT TAGGED FOR REINSTALLATION AND SHIPPED TO YOUR FACILITY, REASSEMBLED, AND CONNECTED TO YOUR PRESENT ELECTRICAL GRID SYSTEM. IT WOULD TAKE APPROXIMATELY 10 WEEKS TO DISMANTLE THE PLANT AND 15 TRUCKS TO SHIP THE EQUIPMENT TO YOUR PLANT SITE, AND APPROXIMATELY 16 WEEKS TO REASSEMBLE. THIS PLANT WOULD INCLUDE EVERYTHING NEEDED EXCEPT FUEL PROCESSING (GRINDING), STORAGE AND A TRANSFORMER TO SUPPLY POWER TO YOUR FACILITY. SHIPMENT OF THE PLANT WOULD BE BROKEN DOWN AS FOLLOWS: FIVE 53' TRAILER VANS TO LEGAL WEIGHT TEN 53' FLATBED TRAILERS TOTAL WEIGHT OF COGEN PLANT EQUIPMENT = 581,000 LBS. TIE-DOWN GEAR, CHAINS, BLOCKS AND CHOKES = 6,000 LBS. GROSS CUBIC SETTING OF CARGO = 67,840 CUBIC FEET MACHINERY PROPOSAL USED 1.2-MEGAWATT POWER PLANT CONSISTING OF THE FOLLOWING: DESCRIPTION OF EQUIPMENT 3-STAGE BURNER BOILER EGR FAN ID FAN SUPPLY WATER TANK SERVICE WATER PUMP WATER SOFTNER AND FILTER BOILER WATER PUMP SYSTEM DUAL CYCLONE SEPARATOR ELECTROSTATIC PRECIPITATOR ESP TRANSFORMER ESP PUMP SYSTEM CONDENSER PUMP SYSTEM STEAM TURBINE SENTINEL GENERATOR GENERATOR CONTROL CENTER BOILER CONTROL CENTER COMBUSTION CONTOL CENTER PLANT #2 SWITCHGEAR CONTROL ROOM SWITCHBOARD TURBINE OIL SYSTEM DUST DELIVERY CONTROL SYSTEM CONDENSER CONTROL PANEL ESP CONTROL PANEL TURBINE OIL CONTROL PLANT #1 POWER SWITCHGEAR COGENERATION PROJECT LOADING ANALYSIS BOILER FEEDWATER TANK LOADPOINT: LP4 FOOTING LENGTH 9.00 FT WIDTH 9.00 FT DEPTH 0.67 FT COUNT 1 EA CUBIC FT 54.03 CUFT TOTAL CU FT 54.03 CUFT LOAD CENT. HT. 4.00 FT MACHINE FOOT: LENGTH 6.00 FT WIDTH 6.00 FT COUNT 1.00 EA TYPE 1 MACHINE WT. 16,000 LBS FOOTING WT. 8,104 LBS FOOTING LOAD 197.53 LBS/SQFT SOIL LOADING 297.58 LBS/SQFT *TANK ASSEMBLY IS BOLTED DOWN 1=EVENLY DISTRIBUTED ACROSS BASE 2=CONCENTRATED FOOTPRINT APPROX. PSF WHICH IS DISTRIBUTED OVER ENTIRE SLAB COGENERATION PROJECT LOADING ANALYSIS STEAM UNIT LOADPOINT: LP3 - FOOTING LENGTH 25.00 FT - 13.00 FT WIDTH 14.00 FT - 3.00 FT DEPTH 1.00 FT - 2.00 FT COUNT 1 EA - 3 EA CUBIC FT 350.00 CUFT - 234.00 CUFT TOTAL CU FT 584.00 CUFT LOAD CENT. HT. 8.00 FT MACHINE FOOT: LENGTH 10.30 FT WIDTH 1.00 FT COUNT 3.00 EA TYPE 2 MACHINE WT. 53,000 LBS FOOTING WT. 52,500 LBS FOOTING LOAD 151.43 LBS/SQFT SOIL LOADING 301.43 LBS/SQFT *BOILER ASSEMBLY IS BOLTED DOWN 1=EVENLY DISTRIBUTED ACROSS BASE 2=CONCENTRATED FOOTPRINT APPROX. 1,715.21 PSF WHICH IS DISTRIBUTED OVER ENTIRE SLAB COGENERATION PROJECT LOADING ANALYSIS CONDENSOR UNIT LOADPOINT: LP2 FOOTING LENGTH 23.00 FT WIDTH 3.00 FT DEPTH 3.00 FT COUNT 6 EA CUBIC FT 1,242.00 CUFT TOTAL CU FT LOAD CENT. HT. NA* FT MACHINE FOOT: LENGTH 2.00 FT WIDTH 2.00 FT COUNT 6.00 EA TYPE 2 MACHINE WT. 40,000 LBS FOOTING WT. 186,300 LBS FOOTING LOAD 1,666.67 LBS/SQFT SOIL LOADING 546.62 LBS/SQFT *CONDENSOR ASSEMBLY IS WELDED DOWN 1=EVENLY DISTRIBUTED ACROSS BASE 2=BASE PAD LOADING IS CONDCENTATED COGENERATION PROJECT LOADING ANALYSIS TURBINE-GENERATOR SET LOADPOINT: LP6 FOOTING LENGTH 21.00 FT WIDTH 9.00 FT DEPTH 1.00 FT COUNT 1 EA CUBIC FT 189.00 CUFT TOTAL CU FT 189.00 CUFT LOAD CENT. HT. 3.50 FT MACHINE FOOT: LENGTH 6.00 FT WIDTH 6.00 FT COUNT 1.00 EA TYPE 1 MACHINE WT. 38,000 LBS FOOTING WT. 28,350 LBS FOOTING LOAD 201.06 LBS/SQFT SOIL LOADING 351.06 LBS/SQFT * ASSEMBLY IS BOLTED DOWN 1=EVENLY DISTRIBUTED ACROSS BASE 2=CONCENTRATED FOOTPRINT APPROX. NA PSF WHICH IS DISTRIBUTED OVER ENTIRE SLAB COGENERATION PROJECT LOADING ANALYSIS COMBUSTION UNIT LOADPOINT: LP1 LENGTH 24.75 FT WIDTH 8.50 FT DEPTH 1.00 FT COUNT 1 EA CUBIC FT 210.38 CUFT TOTAL CU FT LOAD CENT. HT. 6.50 FT MACHINE FOOT: LENGTH 24.58 FT WIDTH 7.60 FT COUNT 1.00 EA TYPE 1 MACHINE WT. 80,000 LBS FOOTING WT. 31,556 LBS FOOTING LOAD 428.25 LBS/SQFT SOIL LOADING 597.17 LBS/SQFT *BURNER ASSEMBLY IS BOLTED DOWN 1=EVENLY DISTRIBUTED ACROSS BASE COGENERATION PROJECT LOADING ANALYSIS WET ESP UNIT LOADPOINT: LP5 FOOTING LENGTH 9.00 FT WIDTH 9.00 FT DEPTH 0.67 FT COUNT 1 EA CUBIC FT 54.03 CUFT TOTAL CU FT 54.03 CUFT LOAD CENT. HT. 9.00 FT MACHINE FOOT: LENGTH 6.00 FT WIDTH 6.00 FT COUNT 1.00 EA TYPE 1 MACHINE WT. 38,000 LBS FOOTING WT. 8,104 LBS FOOTING LOAD 469.14 LBS/SQFT SOIL LOADING 569.19 LBS/SQFT * ASSEMBLY IS BOLTED DOWN 1=EVENLY DISTRIBUTED ACROSS BASE 2=CONCENTRATED FOOTPRINT APPROX. NA PSF WHICH IS DISTRIBUTED OVER ENTIRE SLAB COGENERATION CONCRETE FOOTING LOADING ANALYSIS LIVE + LOAD DEAD FOOT WIND THICKNESS YDS WIEGHT POINT DESCRIPTION WEIGHT LENGTH WIDTH QTY PSF LOAD LBS INCHES LBS 1 COMBUSTION UNIT 80,000 25 8 1 400 12 7.41 2 CONDENSER STRUCTURE 80,000 3 3 6 1,481 36 6.00 3 STEAM GENERATOR 105,500 3 12 3 977 12 4.00 4 BOILER FEED WATER TANK 16,000 9 9 1 198 4 1.00 5 WESP UNIT 38,000 8 8 1 594 12 2.37 6 TURBINE GEN SET 32,000 6 23 1 232 12 5.11 7 SILO* 230,000 21 21 1 345,000 36 49.00 330,750 PAVE UNDER STEAM UNIT 12 28 1 4 4.15 MISC. STEEL FOOTINGS 1.5 1.5 15 12 1.25 MISC AREA PAVEMENT 72 5 1 4 4.44 84.73 8.47 FACTOR ESTIMATED CONCRETE USAGE 93.20 YARDS * SPECIFICATION MIGHT CHANGE WHEN ENGINEERING DRAWINGS COME FROM MANUFACTURER FUEL METERING BIN FUEL IS TRANSFERRED FROM A STORAGE BIN TO THE METERING BIN. THE METERING BIN IS PROVIDED TO PLACE A SUPPLY OF FUEL IN CLOSE PROXIMITY TO THE COMBUSTION SYSTEM AND ASSURE A CONSTANT SUPPLY OF FUEL TO THE COMBUSTION SYSTEM. THIS IS USUALLY A SMALL BIN PROVIDING UP TO TWO HOURS OF FUEL STORAGE CLOSE TO THE COMBUSTION SYSTEM. BIN IS SUPPLIED WITH A HATCH AND A SIGHT GLASS FOR EASILY DETERMINING THE QUANTITY OF FUEL PRESENT. THE METERING BIN IS EQUIPPED WITH A LIVE BOTTOM AUGER SYSTEM TO ASSURE A CONSTANT FLOW OF FUEL TO THE COMBUSTION SYSTEM. THE FUEL FLOWS INTO A SCREW CONVEYOR THAT TRANSPORTS THE FUEL TO THE COMBUSTION SYSTEM. THIS BIN IS EQUIPPED WITH HIGH- AND LOW-LEVEL SENSORS. FAILURE OF THE FUEL TRANSFER CONVEYORS OR A PROBLEM WITH THE PRIMARY FUEL STORAGE DEVICES IS SIGNALED WHEN THE METERING BIN LEVEL IS LOW FOR AN ADJUSTABLE PERIOD OF TIME. THE DRIVE MOTOR AND LEVEL SWITCHES ARE WIRED TO A JUNCTION BOX ON THE METERING BIN. METERING BIN SIZES WILL VARY ACCORDING TO THE FUEL NEEDS OF THE COMBUSTION SYSTEM. THESE BINS ARE SUPPLIED WITH OPEN TOPS WHEN THE CUSTOMER IS RESPONSIBLE FOR DELIVERY OF FUEL TO THE METERING BIN. THESE BINS WILL USUALLY BE ELEVATED ABOVE THE COMBUSTION UNIT FEED SCREW CONVEYOR. LEGS CAN BE PROVIDED WITH THESE UNITS TO SUPPORT THE METERING BINS FROM THE FLOOR OR THE CUSTOMER CAN PROVIDE SUPPORTS AS APPROPRIATE. THE UNITS ARE SUPPORTED FROM BELOW AT THE FOUR CORNERS OF THE BIN. COMBUSTION SYSTEM THE COMBUSTION SYSTEM CONSISTS OF SEVERAL COMPONENTS AS FOLLOWS: 1. FUEL FEED ROTARY AIR LOCK 2. FUEL FEED TRANSITION HOPPER AND HIGH/LOW LEVEL SENSORS 3. FUEL FEED SCREW CONVEYOR, EQUIPPED WITH VARIABLE FREQUENCY DRIVE 4. PRIMARY COMBUSTION CHAMBER, CONTAINING: A. CERAMIC WALL AND ARCH SYSTEM B. THREE LEVEL COMBUSTION AIR INLETS WITH INDIVIDUAL ADJUSTMENTS AND COMBUSTION AIR FANS. COMBUSTION AIR FANS ARE EQUIPPED WITH VARIABLE FREQUENCY DRIVES C. STATIONARY GRATE SYSTEM FOR INTRODUCTION OF PRIMARY AND SECONDARY COMBUSTION AIR D. ASH AUGER SCREWS FABRICATED OF HIGH TEMPERATURE STAINLESS STEEL FOR ASSURING PROPER DISTRIBUTION OF THE FIRE WITHIN THE FIRE BOX AND AUTOMATIC REMOVAL OF THE ASH REMAINING FROM THE COMBUSTION OF THE FUEL MATERIAL. 1. SECONDARY COMBUSTION CHAMBER A. CERAMIC WALL AND ARCH SYSTEM B. PROVIDES FOR AN EXTENDED DWELL TIME TO ASSURE COMPLETE COMBUSTION OF THE COMBUSTION BYPRODUCT GASES PRIOR TO LEAVING THE COMBUSTION SYSTEM. 1. HOT GAS TRANSITION FOR COMBUSTION UNIT TO HEAT EXCHANGER UNIT 2. HOT GAS DUCT WORK FROM HEAT EXCHANGER TO THE DUST COLLECTION EQUIPMENT 3. DUST COLLECTION EQUIPMENT, DESIGN DEPENDING ON FUEL AND SYSTEM SIZE 4. DUCT WORK FROM DUST COLLECTION EQUIPMENT TO INDUCED DRAFT FAN 5. INDUCED DRAFT FAN, EQUIPPED WITH VARIABLE FREQUENCY DRIVE OR AUTOMATICALLY ADJUSTABLE DAMPER, DEPENDING ON SYSTEM DESIGN AND APPLICATION. 6. EXHAUST GAS STACK, DIAMETER AND HEIGHT DEPENDING ON SYSTEM DESIGN AND APPLICATION. THE COMBUSTION SYSTEM IS PREFABRICATED TO THE EXTENT THAT IS ALLOWABLE FOR NECESSARY SHIPPING RESTRICTIONS. IN GENERAL, THE PRIMARY COMBUSTION CHAMBER IS COMPLETELY PREFABRICATED IN THE SHOP. COMBUSTION AIR FANS AND MANIFOLDS ARE INSTALLED ON THE JOB SITE. THE SIZES OF THE COMBUSTION SYSTEMS FOR THE 600 SERIES ARE APPROXIMATELY 8 FEET WIDE. THE LENGTH OF THE UNITS IS APPROXIMATELY 25 FEET. THE OVERALL HEIGHT OF THE UNIT IS APPROXIMATELY 8 FEET. THE PRIMARY COMBUSTION CHAMBERS ARE SHIPPED COMPLETE. THE EXTENDED COMBUSTION CHAMBERS ARE SHIPPED AS COMPONENTS. STEAM BOILER SYSTEMS THE STEAM BOILER SYSTEM CONSIST OF THE NEEDED EQUIPMENT ITEMS TO PRODUCE STEAM ENERGY FROM THE HOT GASES PRODUCED BY THE CHALLENGER COMBUSTION SYSTEMS. THE BOILER IS A 300PSIG, 18,819 LBS. PER HOUR. THIS SYSTEM IS MADE UP OF THE FOLLOWING COMPONENTS: HEAT RECOVERY STEAM GENERATOR (HRSG) BOILER FEEDWATER PUMP SKID BOILER FEEDWATER STORAGE VESSEL FEEDWATER TREATMENT SKID THE HRSG UNITS ARE SIZED TO RECOVER APPROXIMATELY 75 80% OF THE THERMAL ENERGY ENTERING THE DEVICE. THE STEAM ENERGY OUTPUT IS DETERMINED BY ESTABLISHING THE THERMAL ENERGY RELEASED BY THE COMBUSTION SYSTEM TO THE HOT GASES THAT WILL BE ENTERING THE HRSG. THE STEAM FLOW OUTPUT IS DETERMINED BY ESTABLISHING THE DESIRED STEAM PRESSURE AND THE HEAT INPUT. STEAM PRODUCTION WILL VARY ACCORDING TO THE QUANTITY AND TEMPERATURE OF THE HOT GASES PRODUCED IN THE COMBUSTION SYSTEM AND THE TEMPERATURE OF THE BOILER FEEDWATER AS WELL AS THE STEAM PRESSURE DESIRED. SYSTEM INCLUDES: ECONOMIZER - INSTALLED IN OUTLET OF HRSG CONDENSATE HEATER - STEAM OPERATED - INSTALLED IN THE BOILER FEEDWATER STORAGE VESSEL SOOT BLOWER - INSTALLED IN THE HRSG TO MINIMIZE THE EFFECTS OF ASH CARRY DEAERATOR - INSTALLED IN THE BOILER FEEDWATER STORAGE VESSEL THIS HEAT RECOVERY STEAM GENERATOR UNIT WAS DESIGNED AS A FIRE TUBE BOILER FOR A SINGLE PASS OF THE HOT GASES THROUGH THE UNIT WITH STEAM PRESSURES UP TO 300 PSIG. THE UNIT WAS DESIGNED WITH AMPLE STEAMING VOLUME TO ASSURE A GOOD QUALITY OF STEAM GENERATION. STEAM IS OF A QUALITY SUFFICIENT TO ENTER INTO A STEAM TURBINE GENERATOR UNIT. BOILER FEEDWATER PUMP PACKAGE IN ADDITION TO THE BOILER, A BOILER FEED WATER PUMP PACKAGE IS INCLUDED. THIS PACKAGE CONSISTS OF A PREFABRICATED SKID CONTAINING TWO BOILER FEEDWATER PUMPS AND NECESSARY PIPING AND VALVES. ONE PUMP IS THE DESIGNATED “RUN” PUMP AND THE OTHER IS A DESIGNATED “SPARE” PUMP. A FLOW METER, PRESSURE GAUGES AND TEMPERATURE GAUGE ARE PROVIDED FOR MONITORING THE PERFORMANCE OF THE PACKAGE. PUMPS ARE SIZED FOR 125% OF DESIGN CAPACITY AND ARE INTENDED TO RUN CONTINUOUSLY TO MAINTAIN DESIRED BOILER DRUM LEVEL. PUMP PACKAGES ARE SIZED TO MATCH THE HEAT RECOVERY STEAM GENERATOR UNITS. BOILER FEEDWATER STORAGE TANK THE SYSTEM ALSO INCLUDES A BOILER FEED WATER STORAGE TANK. THIS PACKAGE CONSISTS OF AN INSULATED TANK FOR STORAGE OF CONDENSATE AND BOILER FEEDWATER FOR THE BOILER SYSTEM. THE TANK IS CONSTRUCTED TO A 15 PSIG RATING AND CAN BE OPERATED AT A PRESSURE OF 5 PSIG IF NECESSARY. STANDARD DESIGNS CALL FOR VENTED TANKS. A FLOW METER FOR CONDENSATE RETURN AND A FLOW METER FOR MAKEUP WATER ARE PROVIDED. A PRESSURE GAUGE, LEVEL GAUGE AND TEMPERATURE GAUGE ARE PROVIDED FOR MONITORING THE CONDITION OF THE CONDENSATE WITHIN THE TANK. THE TANK IS PROVIDED WITH A STAND TO ELEVATE THE TANK ABOVE THE SUCTION OF THE BOILER FEEDWATER PUMPS. IN SOME CASES, IT WILL BE DESIRABLE TO LOCATE THE TANK ABOVE THE INLET TO THE BOILER. THE STANDS FOR THESE APPLICATIONS ARE TO BE PROVIDED BY THE CUSTOMER. THE TANK IS SIZED TO PROVIDE FOR OPERATION OF THE BOILER AT FULL OUTPUT FOR A PERIOD OF UP TO 20 MINUTES. THE TANK IS ALSO EQUIPPED WITH INSTRUMENTATION TO TIE THE UNIT INTO THE OVERALL COMBUSTION/BOILER CONTROL SYSTEM. THE FOLLOWING DEVICES/INPUTS ARE PROVIDED: TEMPERATURE SENSOR, PRESSURE SENSOR, LEVEL SENSOR, AND FIVE POINT LEVEL SWITCH FOR ALARMS AND SHUTDOWN LOGIC. THE PACKAGE IS ALSO EQUIPPED WITH AN AUTOMATIC WATER VALVE TO PROVIDE MAKEUP WATER IN THE EVENT THE WATER LEVEL REACHES THE LOW-LEVEL ALARM POSITION. THIS IS PROVIDED THROUGH A FLOAT OPERATED VALVE. THE TANK AND CONTROL DEVICES ARE PRE-PACKAGED WITH ALL CONTROL DEVICES WIRED TO A JUNCTION BOX MOUNTED ON THE UNIT. THE OPERATING VOLTAGE FOR THE CONTROL DEVICES IS 24VDC. THE TANK IS ALSO INSULATED TO REDUCE HEAT LOSS TO THE ATMOSPHERE. DEAERATORS A DEAERATOR HAS BEEN PROVIDED TO REMOVE UNWANTED OXYGEN AND OTHER NON-CONDENSABLE GASES FROM THE BOILER FEEDWATER. THE DEAERATOR IS PROVIDED FOR THIS PURPOSE. THIS IS GENERALLY A REQUIRED ITEM ON 150 AND 300 PSIG STEAM SYSTEMS. THIS IS A REQUIRED DEVICE ON ALL STEAM SYSTEMS PROVIDING STEAM FOR STEAM TURBINE GENERATOR APPLICATIONS. FEEDWATER TREATMENT PACKAGES BOILER FEED WATER MUST BE OF HIGH QUALITY, ALL CONTAMINANTS THAT WOULD DAMAGE THE BOILER OR STEAM TURBINES MUST BE REMOVED FROM THE FEED WATER STREAM. THERE ARE GENERALLY THREE AREAS OF CONCERN. FIRST, THE WATER MUST BE FREE FROM SOLIDS SUCH AS SAND OR OTHER CONTAMINANTS. SECOND, DISSOLVED MINERALS SUCH SODIUM AND POTASSIUM MUST BE REMOVED. THIRD, NON-CONDENSABLE GASES SUCH AS OXYGEN AND CARBON DIOXIDE MUST BE REMOVED. THE REMOVAL OF THESE CONTAMINANTS REQUIRES A THREE STAGE REMOVAL PLAN. FIRST, ALL WATER ENTERING THE BOILER SYSTEM SHOULD BE FILTERED. SECOND, THE WATER SHOULD PASS THROUGH A WATER SOFTENER UNIT OF SOME TYPE AND THIRD, CHEMICALS WILL BE ADDED TO THE WATER TO ASSIST IN THE REMOVAL OF THE NON-CONDENSABLE GASES AND OTHER CONTAMINANTS. THE FEED WATER TREATMENT PACKAGE WILL INCLUDE THE FOLLOWING EQUIPMENT: 1. WATER FILTER - DUAL UNIT 2. WATER SOFTENER - DUAL UNIT 3. CHEMICAL FEED PUMPS (3) - SEPARATE ASSEMBLY THIS EQUIPMENT IS PREPACKAGED ON A SKID. THE CONTROLS AND PUMP MOTORS ARE PRE-WIRED TO A JUNCTION BOX ON THE PACKAGE. THE CHEMICAL ADDITIVES PUMPS ARE PACKAGED INTO A PUMP STAND. THE STAND IS DESIGNED TO BE LOCATED IN A POSITION AGAINST A WALL WHERE THE CONTAINERS FOR THE VARIOUS BOILER FEEDWATER CHEMICALS CAN BE PLACED. STEAM TURBINE GENERATOR SYSTEMS AN ELLIOT MODEL 2DYR3-MULTISTAGE TURBINE WILL BE USED FOR THE SYSTEM. IT CONSISTS OF THE FOLLOWING: 5449 RPM, INLET STEAM PRESSURE 475 PSIG, INLET STEAM TEMPERATURE 700’HGA, EXHAUST STEAM PRESSURE 3” HGA, MAXIMUM INLET STEAM TEMPERATURE 750 FTT, RATED POWER 1654 HP WITH ALL HAND VALVES OPEN. IT INCLUDES: 1. GEAR REDUCER 2. ELECTRIC GENERATOR A. INDUCTION B. SYNCHRONOUS 1. LUBRICATION SYSTEM 2. INSTRUMENTATION / CONTROLS 3. GENERATOR BREAKER THE BASIC COMPONENTS WERE ASSEMBLED INTO A SKID PACKAGE. THE PACKAGE WAS PREASSEMBLED AND SHIPPED AS A COMPLETED ASSEMBLY. THE CONTROLS AND GENERATOR BREAKER ARE PRE-ASSEMBLED AND TESTED PRIOR TO BEING SHIPPED TO THE CUSTOMER. STEAM CONDENSER SYSTEMS THE PURPOSE OF A STEAM CONDENSER SYSTEM IS TO TAKE THE STEAM THAT EXITS THE STEAM TURBINE GENERATOR UNIT AND CONDENSE IT TO WATER SO THAT IT MAY BE RETURNED TO THE BOILER FEEDWATER SYSTEM. THIS ALLOWS FOR THE CONSERVATION OF THERMAL ENERGY, WATER AND THE ASSOCIATED BOILER FEEDWATER TREATMENT CHEMICALS. A WATER-COOLED DESIGN CONDENSER HAS BEEN INCLUDED. AIR COOLED CONDENSER SYSTEMS THE AIR COOLED CONDENSER SYSTEM IS MADE UP OF FRAMES THAT CONTAIN MULTIPLE ROWS OF CARBON STEEL TUBES THAT ARE WRAPPED WITH AN ALUMINUM FIN. THIS FINNED ARRANGEMENT ALLOWS THE CARBON STEEL TUBE TO CONDUCT THERMAL ENERGY INTO THE AIR SURROUNDING THE UNIT. IN ORDER TO MAXIMIZE THE HEAT DISSIPATION, THE UNITS ARE SUPPLIED WITH FANS TO MOVE THE COOLER AMBIENT AIR PAST THE FINNED TUBES. AIR POLLUTION CONTROL EQUIPMENT A COMPLETE AIR POLLUTION CONTROL SYSTEM WITH EQUIPMENT REQUIRED FOR THIS PROJECT HAS BEEN INCLUDED, BASED ON LOCAL REQUIREMENTS. THE EQUIPMENT AVAILABLE CONSISTS OF THE FOLLOWING: 1. MULTICLONE - THESE UNITS ARE DESIGNED TO REMOVE PARTICULATE MATTER THAT IS AS SMALL AS 10 MICRONS IN SIZE. SINCE AIR EMISSIONS ARE GENERALLY BASED ON A QUANTITY OF EMISSIONS ON AN ANNUAL BASIS, THOSE QUANTITIES MUST BE ESTIMATED AND QUANTIFIED. WHERE THE EMISSIONS FROM THE MULTICLONE UNIT EXCEED THOSE QUANTITIES, THEN ADDITIONAL EQUIPMENT MUST BE USED. 2. BAG HOUSES - THESE UNITS CONSIST OF MULTIPLE HIGH TEMPERATURE RATED DUST COLLECTION BAGS. THESE BAGS CAN BE PROVIDED IN DIFFERENT TYPES AND CONFIGURATIONS AS WELL AS COATED AND UNCOATED TO ACHIEVE DIFFERING COLLECTION EFFICIENCIES. THE DESIGN OF THE BAG HOUSE SYSTEMS WILL VARY ACCORDING TO LOCAL REQUIREMENTS. 3. SCRUBBERS - THESE SYSTEMS CONSIST OF A SPRAY TOWER, WATER COLLECTION BASIN, A CIRCULATING WATER PUMP SYSTEM AND A MIST ELIMINATOR SECTION. THESE UNITS INTRODUCE A FINE SPRAY OF WATER INTO THE EXHAUST GASES. THIS FINE MIST OF WATER DROPLETS ATTRACT THE DUST PARTICLES AND THE DUST PARTICLES ARE COLLECTED ON THE FINE WATER DROPLETS. THESE WATER DROPLETS THEN FALL INTO THE COLLECTION BASIN. SOME AMOUNT OF THE SPRAY IS CARRIED UP THE TOWER, THIS WATER IS COLLECTED IN A MIST ELIMINATOR SECTION OF THE TOWER AND THE COLLECTED WATER IS CHANNELED TO THE COLLECTION BASIN. A SMALL AMOUNT OF WATER IS CONTINUOUSLY BLED FROM THE COLLECTION BASIN TO REMOVE THE COLLECTED PARTICULATE MATERIAL. THIS IS GENERALLY INTRODUCED INTO THE COMBUSTION UNIT AND REMOVED BY THE ASH COLLECTION SYSTEM THAT IS A PART OF THE COMBUSTION SYSTEM. SOME SMALL AMOUNT OF WATER IS EVAPORATED AS THE COMBUSTION GASES ARE COOLED TO APPROXIMATELY 150F. A CONTINUOUS MAKE UP WATER SUPPLY IS REQUIRED. 4. WET ELECTROSTATIC PRECIPITATORS - IN SYSTEMS REQUIRING AN ADDITIONAL LEVEL OF PARTICULATE CONTROL AN ELECTROSTATIC COLLECTION UNIT IS ADDED TO THE TOP OF THE SCRUBBER SYSTEM. THIS ELECTROSTATIC UNIT REPLACES THE MIST ELIMINATOR THAT IS PROVIDED AS A PART OF THE SCRUBBER DESCRIBED ABOVE. THIS UNIT REMOVES A HIGHER PERCENTAGE OF THE DUST/WATER PARTICLES FROM THE EXHAUST GAS STREAM. CONTROL AND POWER DISTRIBUTION CONTROLS THIS COGEN PLANT HAS FULLY INTEGRATED ALL ASPECTS OF THE COGENERATIONS FACILITIES EQUIPMENT PACKAGE INTO A SINGLE CONTROL SYSTEM. THIS IS ACCOMPLISHED USING PROGRAMMABLE LOGIC CONTROLLERS AND TOUCH SCREEN OPERATOR INTERFACE DEVICES TO CREATE A WINDOW ON THE ENTIRE SYSTEM. THIS SYSTEM WAS DESIGNED FOR A MINIMUM OF OPERATOR ATTENTION. SOFTWARE IS CONFIGURED TO PRESENT CLEAR WINDOWS INTO THE FACILITIES OPERATIONS. THIS COGENERATION SYSTEM WAS SET UP WITH DUAL OPERATOR INTERFACES TO ASSURE A VIEW OF MULTIPLE OPERATING COMPONENTS AT ALL TIMES. POWER DISTRIBUTION THE POWER DISTRIBUTION EQUIPMENT IS PROVIDED AS FOLLOWS. BUT, IN GENERAL THE FOLLOWING DESCRIPTION WILL APPLY. EACH COGENERATION SYSTEM WILL BE PROVIDED WITH A FACILITY MAIN BREAKER. THIS MAIN BREAKER WILL BE PROVIDED AT THE PRIMARY VOLTAGE OF THE GENERATOR PORTION OF THE PROJECT. IN MOST CASES THIS WILL BE 480 V, 3 PH AND 60 Hz OR 400 V, 3 PH AND 50 Hz. CUSTOMERS WILL SPECIFY THE INTERCONNECTION VOLTAGE REQUIREMENTS FOR A GIVEN APPLICATION. THIS DISCUSSION IS PRESENTED BASED ON THE NOMINAL 480 VAC SYSTEM. THIS EQUIPMENT PACKAGE IS SHIPPED IN TWO PIECES; ONE INCLUDES THE MAIN BREAKER AND THE GENERATOR BREAKER AND THE OTHER INCLUDES THE VARIOUS FACILITY BRANCH BREAKERS FOR PROVIDING POWER TO THE VARIOUS SYSTEM PANELS. THE TWO PIECES ARE JOINED TOGETHER WITH A BUS SPLICE KIT ONCE INSTALLED AT THE CUSTOMER’S FACILITY. THE POWER DISTRIBUTION SYSTEM IS DESIGNED AS A MOTOR CONTROL CENTER TO FACILITATE EASY EQUIPMENT ADDITIONS IN THE FUTURE. Learn More

ABLE TO DO ROLLING TESTS ON MATTRESSES

DURABILITY TEST FOR THE BED SURFACE:
1. USES INDEPENDENT CONTROL SYSTEM. PLC CONTROL SEPARATELY. COOPERATE WITH COLOR TOUCH SCREEN. IT IS
CONVENIENT AND VISUAL TO OPERATE. THE TESTING PROCESS AND THE RUNNING STATUS BE CLEAR TO US, TEST TIMES CAN
BE SET FREELY.
2. SPECIAL LIFT DEVICE IS CONVENIENT TO LIFT UP THE HEAVY ROLLER AND EASY TO MOVE IT TO THE TEST AREA OF THE
MATTRESS. THEN PUT DOWN THE ROLLER AND MAKE ITS OWN WEIGHT FULLY LOAD TO THE SURFACE OF THE MATTRESS.
3.ROLLER CAN MOVE UP AND DOWN IN THE TESTING PROCESS, TO ADAPT TO CONCAVE AND CONVEX SURFACE OF THE
MATTRESS.
4. WHEN DOING DURABILITY TEST OF EDGE, ROLLER CAN BE MOVED TO THE “PARKING” AREA BEHIND THE INSTRUMENT.
5. DURABILITY TEST FOR THE EDGE IS DRIVEN BY SERVO MOTOR; IT IS QUIET, STEADY AND RELIABLE TO OPERATE.
6. INCORPORATES ADVANCED PHOTOELECTRIC SENSE TECHNOLOGY. THE BEGINNING POSITION OF THE CENTER LINE OF THE
CUSHION SURFACE RETURN TO THE HOME POSITION AUTOMATICALLY.
DURABILITY TEST FOR BED EDGE :
ADOPT INDEPENDENT CONTROL SYSTEM, USING DEDICATED HIGH-PRECISION AND HIGH INTELLIGENT ARAM CONTROLLER
AND SPECIAL TEST SOFTWARE. IT CAN RUN UNDER WINDOWS SYSTEM ON PC, IT IS OPERATED ALL BY SOFTWARE, THE
INTERFACE OF SOFTWARE IS EASY TO OPERATE.
SPECIAL TEST SOFTWARE ON PC, WINDOWS OPERATING PAGE, A HIGH DEGREE OF COMPATIBILITY.
TEST PROGRAM HAS ALREADY BEEN SET ON THE SOFTWARE ON PC ACCORDING TO THE TEST REQUIREMENT. A KEY TO TEST.
IT IS CONVENIENT FOR OPERATOR TO LEARN AND SAVE THE TRAINING TIME.
THE CURVE WINDOW OF TEST SOFTWARE DISPLAY THE VALUES OF FORCE AND SHIFT IN REAL TIME, COORDINATE MODEL.
LOADING CUSHION ON THE EDGE AND LOADING CUSHION WHICH IS USED FOR MEASURING USE GENERIC CONNECTION
HEAD THAT CAN BE IN INTERCHANGED. SHARING A SET OF DRIVING DEVICE, SAVE SPACE AND COST.
ADJUSTABLE RACK. THE PRESSURE PLATE CAN BE ADJUSTED THE POSITION ALONG THE DIRECTION OF X AND Y. IT CAN
MEASURE EACH POINT OF THE MATTRESS. IT IS DIFFERENT FROM THE TRADITION WAY TO SEPARATE. THE TEST CAN BE
FINISHED WITHOUT MOVING THE SAMPLE.
SAVE A LOT OF TESTING TIME, GREATLY REDUCES THE WORKING INTENSITY, OPERATORS CAN ACHIEVE SINGLE OPERATION,
SAVE THE COMPANY COST.
FORCE SENSOR AVOIDS DAMAGE TO THE CORE COMPONENTS BECAUSE IT CAN MAKE PROTECTION WHEN IT IS OVERLOAD.

ROLLING TEST SPEED: 16±2CYCLES PER MINUTE (OR SPECIFIED BY CUSTOMER)
CYLINDER ROLLER: 1400N, THE MIDDLE DIAMETER: 300mm, BOTH ENDS DIAMETER: 250mm, LENGTH: 1000
HEXAGON STYLE WOODEN ROLLER: SIZE AS STANDARD REQUIREMENT
COUNTER: 0~999999 CAN BE SET.
THE CONTROL WAY OF ROLLING: TOUCH SCREEN + PLC CONTROL
LOADING CUSHION ON THE EDGE: BUTTOCKS SHAPE, 380mm X 495mm
LOADING PARTS ON THE EDGE: THE MIDPOINT ON THE LONG EDGE OF THE MATTRESS.200 mm FROM EDGE.
LOADING FORCE ON THE EDGE: 1000N
LOADING TIME ON THE EDGE: 3S
POSITION OF MEASUREMENT: MATTRESS CENTER, LEFT AND RIGHT ARE BOTH 250mm, THE MIDPOINT ON THE LONG EDGE
OF THE MATTRESS 200 mm INWARD.
LOADING PLATE OF MEASUREMENT: DIAMETER 355mm, RADIUS OF CURVATURE OF THE END R800mm
CAPACITY OF FORCE SENSOR: 2KN
LOADING SPEED OF MEASUREMENT: 90±5mm/MIN
STROKE: 500mm
DRIVE MOTOR: SERVO MOTOR

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REFERENCE NUMBER: C-5103

MAMMUT VMK 330KS QUILTING MACHINE YEAR 1995

 

MAMMUT VMK 330KS QUILTING MACHINE

YEAR: 1995

 

QUANTITY: 1 

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R-7199 CABER AIR BALOON FOULARD, YEAR 1992

BRAND: CABER ITALY
MODEL: AIR BALLOON 3C
YEAR: 1992
WORKING WIDTH: 1400mm
TWIST DETECTOR
SWITCHBOARD AND ELECTRICAL MOTORS: 380V, 50HZ
TOTAL POWER OF ALL DRIVES: CA 25 KW
TYPE: TUBULAR MESH TREATMENT PLANT
1 AIR BALLOON FOULARD WITH 3 CYLINDERS
THE FIRST CYLINDER SQUEEZE PROCESS IS TO REMOVE THE EXCESS OF WATER
AFTER BALLOON WITH TANK IMPREGNATING SOFTENER
AND AFTER THE SECOND AND THIRD CYLINDER SQUEEZE.
ORIGINAL SWITCHBOARD AND INVERTER, UNCHANGED, ALL IN PERFECT OPERATION.
FOULARD NOT WORKING IN OUR FACTORY FROM THE YEAR 2001 TO DATE, FOR ADMINISTRATIVE REASONS OF OUR COMPANY.
THE FOULARD IS IN PERFECT WORKING ORDER.

QUANTITY: 1

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R-7198 SALVADE RELAX DRYER MACHINE, WORKING WIDTH 2400mm, YEAR 1995 – FOR KNITS

BRAND: SALVADE S.P.A. ITALY
MODEL: AVA
YEAR: 1995
WORKING WIDTH: 2400mm
TYPE: TWO PASSAGES OF KNITS, KNITS INPUT AND OUTPUT ON ONE SIDE (OPEN DRYER MACHINE)
GAS HEATING, TWO GAS BURNERS ITAS, MODEL: 84 A TBH
GAS BURNERS CAPACITY MAX.: 522 KW, 440,000 KCAL/H
SWITCHBOARD AND ELECTRICAL MOTORS: 380V, 50 HZ

QUANTITY: 1

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R-6860 RE-ROAST 15-30-60

ROASTING MACHINES LINE PARTICULARLY SUITABLE FOR ARTISANAL SPECIALIZED ACTIVITIES IN MEDIUM BATCHES OF ROASTED COFFEE OF HIGH QUALITY, SUCH AS ARTISAN MARKET OR COFFEE SHOPS.
TECHNOLOGICALLY ADVANCED, CONFIRMS THEMELVES AS IDEAL TOOL FOR ROASTING COMPANIES SPECIALIZED IN SELECTED COFFEES OF HIGHER QUALITY. MADE WITH THE SAME REQUIREMENTS FOR RELIABILITY AND SECURITY FEATURES OF THE BIGGER AND MORE SOPHISTICATED INDUSTRIAL ROASTING MACHINES, ARE AVAILABLE WITH HEATING GENERATOR TYPE GAS OR DIESEL-FUEL BURNER AT MULTIPLE LEVELS OF FLAME AND MANUAL OR AUTOMATIC CONTROL SYSTEM.

TECHNICAL DATA:
PATENTED ROASTING SYSTEM FOR HIGHER THERMAL EFFICIENCY ALLOWING THE BEST POSSIBLE RESULT IN ROASTING COFFEE BY HOT AIR-CONVENTION.
HOPPER OF CHARGE STEEL MADE
HEATING GENERATOR BY BURNER AT MULTIPLE LEVELS OF FLAME
COOLING TANK SELFCLEANING
INDEPENDENT MOTORIZATIONS FOR ROASTING DRUM AND COOLING TANK
INDEPENDENT FANS FOR ROASTING DRUM AND COOLING TANK.
CICLONE-CHAFF COLLECTOR FOR CHAFFS WITH OPTION FOR AUTOMATIC EXTRACTION SYSTEM.
ELECTRIC CONTROL BOARD WITH PLC + TOUCH SCREEN
MACHINE COLOURS AVAILABLE ACCORDING CLIENT REQUEST.

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R-3278 TRABATTONI ROASTER - 120 KILOS, YEAR 2008

YEAR BUILT: 2008
LOCATION: AUSTRALIA
BASIC DIMENSIONS: 169" X 83" X 142" H | 4300 X 2100 X 3600mm - NOT INCLUDING OXIDIZER
WEIGHT: 7,276 LBS OR 3300 KG
NATURAL GAS
MANUFACTURED 12/2008
INCLUDES:
NILFISK PNEUMATIC GREEN BEAN LOADER
DESTONER WITH 300KG BATCHING HOPPER
COMPLETE THERMAL OXIDIZER
COMPLETE ELECTRICAL CONTROL PANEL

IT IS A CAST IRON ROASTER AND THAT REALLY MAKES A HUGE ADVANTAGE ON THE RADIANT HEAT AS THE COFFEE DEVELOPS AND COMES UP TO COLOR. ALSO, THE ROASTER IS ONE OF THE MOST QUIET RUNNING OF ANY ROASTERS IN THE WORLD. THE FLAME FROM THE BURNER SYSTEM NEVER TOUCHES THE DRUM AS IT IS A TOTAL DOUBLE WALL CYLINDER THAT FORCES ALL THE DEVELOPMENT HEAT TO ENTER IN THE BACK AND EXIT OUT THE FRONT. EVEN THE LOADING VACUUM IS SUPER QUIET - SO EVERYTHING ABOUT THIS MACHINE IS VERY LIKABLE.

THERE ARE A FEW SPOTS OF COSMETIC IMPROVEMENTS THAT CAN BE MADE DURING RE-INSTALLATION. THIS HAS HAD 8 YEARS OF SERVICE - EXCEPT FOR THE THERMAL OXIDIZER THAT IS ALMOST NEW AS LOTS BUCKS JUST 6-8 MONTHS AGO SO YOU CAN ENJOY LOTS OF YEARS OF WORKING ON THIS MACHINE. BY THE WAY - TRABBATONI IS A REALLY NICE MANUFACTURER - A SMALL COMPANY IN ITALY - BUT TOTALLY COMMITTED TO QUALITY COFFEE AND BUILDS THEIR MACHINERY ACCORDINGLY.

QUANTITY: 1

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L-1193  WARTSILA 1.48 MW MODEL 9L20 HFO GENERATOR

MODEL: W9L-20
YEAR: 05/2004
DATE OF COMMISSIONING: 08/09/2004
CAPACITY: 1548 KW
SPEED: 1000 RPM
NO. OF RUNNING HOURS: 41733HRS
INSTALLATION TYPE: STATIONARY ENGINE
FITTED WITH SINGLE BASE FRAME LOADED ON SPRING
ENGINE MOUNTED PHE & CHARGER AIR COOLER.

ALTERNATOR DETAILS:
MAKE: AVK
TYPE: DIG 130K/6
CAPACITY :1852 KVA
SELF EXCITED WITH ROTATING BRIDGEDIODES

BOOSTER AND FEEDER UNIT:
MAKE: WARTSILA INDIA LTD

LUBE OIL SEPARATOR:
MAKE: ALFA LAVAL
MODEL: MMPX 403 SGP-11

HFO SEPARATOR:
MAKE: ALFA LAVAL
MODEL: PA-600

1) HFO STORAGE TANK
CAPACITY :100 KL

2) HFO DAY TANK
CAPACITY :50 KL

3) SLUDGE TANK
CAPACITY :10 KL
CHARGE AIR FILTER:
MAKE: AAF

RADIATOR:
MAKE: COIL COMPANY
MODEL: FCW220

RETURN FUEL UNIT:
MAKE: WARTSILA INDIA LIMITED

ENGINE CONTROL PANEL:
1) ENGINE CONTROL PANEL(CFC_011)
2) BATTERY CHARGER UNIT
MAKE: AMARARAJA
RATING :100AH
PCC PANEL

STARTING AIR COMPRESSOR:
MAKE: INGERSOLL RAND
MODEL :7T2

INCOMING & OUT GOING BREAKER:
MAKE: ABB
TYPE: SF6

QUANTITY: 1

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P-5075 BUHLER VARIABLE PROFILE ROASTER 20 KILOS

THIS ROASTER OFFERS EXACTLY WHAT CUSTOMERS NEED TO PRODUCE TOP-QUALITY COFFEE. AN INNOVATIVE AND EASY-TO-USE PLC CONTROL SYSTEM ENSURES CONSTANT QUALITY DURING PRODUCTION BUT ALSO RETAINS THE ABILITY TO INFLUENCE THE PROCESSING WHEN NECESSARY. OPTIMIZED PARAMETERS CAN BE SAVED IN THE MACHINE’S MEMORY AND RE-USED. THE MACHINE IS MADE OF STAINLESS STEEL AND OTHER HIGH-QUALITY MATERIALS WHICH PROVIDE SUPERIOR HYGIENE AND MAKE CLEANING COMFORTABLE. THIS ROASTER PROVES THAT DURABILITY AND A MODERN DESIGN CAN BE COMBINED.

THE ROASTER BECOMES A PLUG-AND-PLAY MACHINE BY THE COMBINATION OF SEPARATE COOLING AND HEATING FANS WHICH ALLOW TO ROAST AND COOL AT THE SAME TIME WITH THE INCLUDED CYCLONE. HOT AIR IS THE BEST CHOICE TO ENSURE A UNIFORM ROAST, BECAUSE OF THE HOMOGENOUS HEAT TRANSFER.

THE VARIABLE DRUM SPEED OF THE ROASTING CHAMBER AND THE TWO STEP BURNER ALWAYS DELIVER THE BEST CONDITIONS FOR THE PRODUCT – NO MATTER IF THE BEANS ARE HEAVY AND SMALL AT THE BEGINNING OF THE PROCESS OR IF THEY HAVE ALREADY BECOME LIGHTER TOWARDS TO THE END OF THE ROAST. THE HELICOIDAL BLADES POWERED BY A VARIABLE DRUM SPEED DRIVE OFFER A PERFECT BLENDING AND AN OPTIMAL HEAT EXCHANGE AT ANY TIME OF THE PROCESS. MOREOVER, THE ERGONOMICALLY DESIGNED ROASTER PROVIDES MAXIMUM SAFETY.

THIS ROASTER WAS DESIGNED TO PROVIDE SMALL AND MEDIUM-SIZED COMPANIES WITH A FLEXIBLE HIGH-QUALITY SOLUTION. THE SOPHISTICATED DESIGN OF THE ROASTING MACHINE PLUS MODERN PROCESS TECHNOLOGY ENSURES A HIGH-QUALITY COFFEE PRODUCT THAT IS UNIFORMLY ROASTED – FROM THE SURFACE TO THE CORE OF EVERY SINGLE COFFEE BEAN.

THE COFFEE AND THE HOT AIR TEMPERATURE AS WELL AS THE ROASTING TIME PER BATCH IS PERMANENTLY MONITORED VIA THE TOUCH SCREEN. THE MACHINE’S DESIGN FEATURES AND INSULATING MATERIALS REDUCE INERTIA AND HEAT LOSS TO A MINIMUM, WHICH IMPACTS POSITIVELY ON WORKING ENVIRONMENTS AND FUEL CONSUMPTION.

FEATURES:
AUTOMATIC AND EASY-TO-USE PLC CONTROL SYSTEM WITH INTEGRATED TOUCH PANEL, PARAMETER MEMORY, TEMPERATURE TREND AND SAFETY FEATURES.
GOOD VALUE FOR MONEY.
INDIRECT, CONVECTIVE HOT-AIR SYSTEM FOR UNIFORM ROASTING.
FULL RANGE HEAT CONTROL - BURNER MODULATES BETWEEN 130,000 BTU ALL THE WAY DOWN TO A MERE 20,000 BTU
VARIABLE DRUM SPEEDS OFFER OPTIMAL HEAT TRANSFER AND PRODUCT QUALITY.
FUNCTIONAL AND ATTRACTIVE MACHINE DESIGN MADE OF HIGH-QUALITY MATERIAL.
STATE-OF-THE-ART TECHNOLOGY AND A PLC CONTROL SYSTEM OFFER USER-FRIENDLY AND EFFICIENT COFFEE ROASTING.
A WIDE VARIETY OF GREEN COFFEE CHARACTERISTICS AND BLENDS CAN BE PROCESSED TO HIGH-CLASS COFFEE PRODUCTS.
A USER-FRIENDLY AUTOMATION-PANEL ALLOWS THE PERFECT CONTROL OVER VARIOUS PROCESS PARAMETERS.
UL LISTED AND MADE RIGHT HERE IN MINNEAPOLIS.
GAS CONSUMPTION: RATED AT MAXIMUM - UP TO 150,000BTU (44KW/HR) OPERATES BEST BETWEEN 75 - 80,000 BTU

OPTIONAL FEATURES:
PNEUMATIC FEEDER
PNEUMATIC DESTONER/DISCHARGE UNIT
AFTERBURNER

QUANTITY: 1

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P-5072 STA IMPIANTI ROASTER 15 KILOS

ROASTING MACHINES LINE PARTICULARLY SUITABLE FOR ARTISANAL SPECIALIZED ACTIVITIES IN MEDIUM BATCHES OF HIGH-QUALITY ROASTED COFFEE, SUCH AS ARTISAN MARKET OR COFFEE SHOPS. TECHNOLOGICALLY ADVANCED, CONFIRMS THEMELVES AS IDEAL TOOL FOR ROASTING COMPANIES SPECIALIZED IN SELECTED COFFEES OF HIGHER QUALITY. MADE WITH THE SAME REQUIREMENTS FOR RELIABILITY AND SECURITY FEATURES OF THE BIGGER AND MORE SOPHISTICATED INDUSTRIAL ROASTING MACHINES, ARE AVAILABLE WITH HEATING GENERATOR TYPE GAS OR DIESEL-FUEL BURNER AT MULTIPLE LEVELS OF FLAME AND MANUAL OR AUTOMATIC CONTROL SYSTEM.

TECHNICAL DATA:
ROASTER CAPACITY: 15 KG. | MAX. 19 KG./ CYCLE
ROASTING CYCLE: 9 MINUTES ÷ 20
RAW COFFEE PROCESSING PER HOUR: 60 KG. ÷ 90
INSTALLED ELECTRIC POWER: 1,8 KW | 380 VOLT THREEPHASE + NEUTRAL 50 HZ
THERMAL POWER: 24,000 KCAL/H/ 29 KW.
(NATURAL GAS OR LPG)

MAIN COMPONENTS:
HOPPER OF CHARGE IN STAINLESS STEEL
ROASTING DRUM
HEATING GENERATOR OF NEW GENERATION PATENTED AND COMPLETE OF BURNER
RAMP VALVES FOR GAS SAFETY AND ELECTRIC DEVICE TO CHECK FLAMES RATIFIED AND COMPLETE OF ALARM SIGNAL.
COOLING TANK IN STAINLESS STEEL WITH DOOR FOR CLEANING OPERATIONS
SAFETY PREVENTION SYSTEM ON THE COOLING TANK
SUPPORTING FRAME FOR THE OVER INDICATED COMPONENTS
ELECTRIC CONTROL BOARD TO CHECK AND CONTROL THE MACHINE ACCORDING CE RULES, COMPLETE OF PLC + TOUCH SCREEN FOR MACHINE MANAGEMENT AND TEMPERATURES SIGHT.
INDEPENDENT FANS FOR THE ROASTING DRUM AND THE COOLING TANK
INDEPENDENT MOTORS FOR THE ROASTING DRUM AND THE COOLING TANK
CYCLONE FOR CHAFFS COLLECTING

DETAILS OF COMPONENTS:
HOPPER OF CHARGE IN STAINLESS STEEL WITH MANUAL IN-LET OF COFFEE AND DOOR UNLOADING SYSTEM
ROASTING DRUM: MADE BY A FIXED ELEMENT WITH DOUBLE WALLS INSULATED FOR THERMAL PROTECTION AND SUPPORT OF THE ROTATING CYLINDER MOVING THE PRODUCT. SUCH CYLINDER, COMPLETELY MADE IN COMPOUND STEEL TO OVERCOME THE THERMAL CHANGES, IS DEVELOPED WITH A PERFORATED PLATE FOR THE CONTAINMENT AND SPECIAL BLENDERS ON THE RIGHT AND LEFT SIDE PLACED ON DIFFERENT LEVELS TO GET A PERFECT BLENDING OF COFFEE. AT THE END OF THE ROASTING CYCLE, A WIDE DOOR WITH MANUAL OPENING/CLOSING SYSTEM ALLOWS THE PRODUCT UNLOADING.
HEATING GAS GENERATOR OF NEW CONCEPT, PATENTED, COMPLETE OF BURNER, RAMP VALVES FOR GAS SAFETY AND ELECTRONIC EQUIPMENTS FOR FLAME CONTROL RATIFIED AND COMPLETE OF SIGNALLING ALARM (N°2 FLAME LEVELS)
COOLING TANK IN STAINLESS STEEL: WIDE SURFACE PERFORATED WITH 3 ARMS AND CROSSED FLOWS. UNLOADING MOUTH WITH HAND DRIVE.
SUPPORTING FRAME: MONO-BLOCK, PLATE PRESS-BENDED, STEEL MADE, SUPPORTING THE ELEMENTS PREVIOUSLY DESCRIBED.
SAFETY PROTECTION FOR COOLING TANK
ELECTRIC CONTROL BOARD FOR MACHINE MANAGEMENT ACCORDING CE RULES INTEGRATED.
COMPLETE OF PLC + TOUCH SCREEN FOR MACHINE MANAGEMENT AND TEMPERATURES VISUALIZATION.
POSSIBLE RECORDING OF ROASTING PARAMETERS.
CYCLONE FOR CHAFFS COLLECTING
INDEPENDENT MOTORIZATION FOR ROASTING DRUM AND COOLING TANK
INDEPENDENT ELECTRIC-FAN FOR ROASTING DRUM AND ELECTRIC FAN FOR COOLING TANK.

QUANTITY: 1

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