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REFERENCE NUMBER: F-1430

FEATHER FILLING MACHINE MODEL SR-180

 

PRODUCT FEATURES

•              FULLY ENCLOSED DESIGN TO KEEP SURROUNDINGS CLEAN AND TO SAVE MATERIAL

•              AUTOMATIC WEIGHING WITH ACCURATE LOAD CELL TO ENSURE PRODUCTION QUALITY

•              FILLING TIME IS 2 TO 5 SECONDS

•              NICE DESIGN SUITABLE FOR ALL KINDS OF FABRIC

•              CE CERTIFICATE

 

•              TYPE : SR-180/280/380/480

•              DIMENSION: 1200 x 1500 x 2000MM

•              VOLTAGE: 200/380/415V 50/60HZ 3PHASE

•              POWER: 2.2 KW

•              FILLING RANGE: 0.5-10 /1-50 G, DEPENDING ON THE MATERIAL

•              ACCURACY: ±0.2G/±0.5G

•              AIR PRESSURE: 0.5-0.8MPA

•              THE COMPUTERIZED DOWN & FEATHER WEIGHING FILLING MACHINE IS MAINLY USED TO FILL JACKETS, SLEEPING BAGS, CUSHIONS, PILLOWS, PADS, COMFORTERS ETC WITH A COMPUTERIZED WEIGHING SYSTEM.

•              TWO HOPPER-SYSTEM FOR CONSTANT SUPPLY.

•              THE VACUUM FILLING FUNCTION DOES NOT HURT THE MATERIAL AND KEEPS THE ORIGINAL ELASTICITY AND SOFT HAND FEELING.

•              ACCURATE WEIGHING RESULTS; THE TOLERANCE IS WITHIN 0.2 TO

0.5 GRAM (DEPENDING ON THE RANGE OF MEASURE). IT CAN BE ADJUSTED ACCORDING TO THE PRODUCTION REQUIREMENT AND CHOOSE GROUP ERROR OR SINGLE PIECE ERROR FROM THE CONTROL PANEL

•              THE WHOLE LINE CAN BE HANDLED BY ONLY 1 OPERATOR BY VERY SIMPLE

OPERATION WHICH SAVES YOU A BIG AMOUNT OF LABOR COSTS.

•              ALL THE MATERIALS ARE INSIDE THE HOPPERS WITHOUT PRODUCING ANY DUST THAT AFFECTS THE WORKING AREA

•              KEY ELECTRICAL COMPONENTS IMPORTED

•              THE WHOLE LINE OPERATION IS CONTROLLED BY PLC SYSTEM

•              ACCORDING TO DIFFERENT QUANTITY AND QUALITY PRODUCTION REQUIREMENTS THE MACHINE CONTROL PANEL CAN BE SET UP FOR 100 GROUPS OF RECIPES AND EACH RECIPE CAN BE 50 SETS OF DIFFERENT WEIGHT VALUE FOR FILLING OPTIONS

•              THE AVERAGE FILLING TIME CAN BE 4 TO 10 SECONDS (DEPENDING ON THE ACCURACY) AND THE FILLING TIME CAN BE ADJUSTE

•              DIFFERENT REQUIREMENTS OF THE CUSTOMER CAN BE CONSIDERED BY OUR PROFESSIONAL ENGINEERS TO WORK ON OUR MACHINES SO THEY ARE SUITABLE FOR YOUR PARTICULAR NEEDS

 

•              MATERIAL HOPPER:        1200 x 1500 x 2000MM                               1PCS

•              WEIGHING SYSTEM:        1200 x 400 x 1000MM                  1PCS

•              FILLING TABLE :1200 x 550 x 1500                                            1PCS

•              PLC CONTROL SYSTEM AND CONTROL PANEL:                     1SETS

•              BLOWER:                                                                                             1PCS

•              PIPE SYSTEM

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REFERENCE NUMBER: M-2077 (77082KHU6UX) ALBRECHT BAUMER IS-M VERTICAL CUTTING MACHINE WITH TURNTABLE COMPLETELY MODERNISED VERTICAL FOAM CUTTING MACHINE TYPE IS-M WITH TURNTABLE THAT IS NOW AVAILABLE. QUANTITY AVAILABLE: 1 Learn More

•PRODUCT NAME: WEIGHING DOWN & FEATHER FILLING MACHINE •TYPE: EF-1 •DIMENSION: 7500*2500*3500MM •VOLTAGE: 380V 50HZ 3PHASE •POWER: 11KW •FILLING RANGE: 2-100 G, DEPENDING ON THE MATERIAL •ACCURACY: ±0.2G，±1G，±1.5G,DEPENDING ON THE FILLING WEIGHT •AIR SUPPLY: 0.5-0.8MPA •WEIGHT: APPROX. 800KG Learn More

REFERENCE NUMBER: M-4566 (1111225RSJ10U) L THERMOPLASTIC HOTMELT COATING LINE MP ENGINEERING TYPE HM59-SD3 YEAR 2005 WIDTH 102” (2590mm) YEAR: 2005 TYPE: HM59-SD3 MATR: 404/04 ROLL FACE: 2600mm (102”) WORKING WIDTH: 2400mm (95”) VOLTAGE: 480/3/60 CONTROL VOLTAGE: 110/60 CONSISTING OF: CAROUSEL 3 POSITION LET-OFF, ENTRY ON ACCUMULATOR WITH HOT-WIRE SEAMING DEVICE, 8000 VOLT STATIC ELIMINATOR, PNEUMATICALLY OPERATED FABRIC HOLDING DEVICE FOR TENSION CONTROL, ACCUMULATOR WITH 8-ROLLS UP AND 9-ROLLS DOWN APPROX.. 80-YARD CAPACITY, COMPENSATING ARM ON EXIT SIDE. ROLLS ARE 4” DIA. X 102” FACE ALUMINUM, CONTROL PANEL MOUNTED ONTO FRAMEWORK, FULLY ENCLOSED CAGE. SECOND ACCUMULATOR WITH ROLL CRADLE FOR SECOND SUBSTRATE LET-OFF, ACCUMULATOR WITH 9-ROLLS UP AND 10 ROLLS DOWN, APPROX.. 54 YARD CAPACITY, ROLLS ARE 4’ DIA. X 102” FACE ALUMINUM, INCLUDES 8000 VOLT STATIC ELIMINATOR AND PNEUMATIC FABRIC HOLDING FOR TENSION, PENDULUM TYPE GUIDING DEVICE ON EXIT SIDE, CONTROL PANEL MOUNTED ONTO FRAMEWORK, FULLY ENCLOSED CAGE. OVERHEAD GANTRY WITH ACCESS STAIRS ON RIGHT SIDE OF FIRST ACCUMULATOR, EXTENDS OVER THE EXTRUDER WITH JIB MOUNTED FOR EASE IN REMOVING DIE FROM MACHINE, GUIDING/CENTERING DEVICE MOUNTED ONTO GANTRY FEEDING COATING HEAD. MP ENGINEERING EXTRUDER/APPLICATOR TYPE HM59-SD3, MATR. NO. 402/04, WITH 102” DIE, 98” RUBBER-BELT WITH PNEUMATIC CYLINDERS FOR BELT TENSION AND GUIDING, HEATED CYLINDER BACKING TO DIE, OPERATOR PLATFORM, CONTROLS MOUTNED IN DOOR AND OPERATOR TOUCH SCREEN PANEL. (NOTE: THESE ARE PRESENTLY MOUNTED ON PRODUCTION LINE AND WILL BE REMOVED AND PLACED BACK INTO/ONTO APPLICATOR. 480/3/60 COATEM SISTEMI C.R.L. IMBALLAGIO & HOT MELT EXTRUDER, S/N 50701, TYPE/MODEL CE-200, WITH DIGITAL MICROPROCESSOR AND INVERTER FOR SPEED VARIATION, DESIGNED TO WORK MAINLY WITH POLYESTER, POLYAMIDE AND POLYURETHANE BUT CAN ALSO EXTRUDE ABS, POLYTHENE, POLYPROPYLENE AND ADHESIVES LIKE EVA ADHESIVES. 480/3/60 CONAIR DRYER CD-300, PL-D-196-1, MODEL D03H4101310, S/N 9D0597, 480/3/60, AND HOPPER. THIRD ACCUMULATOR FOR BONDED PRODUCT WITH 6-ROLLS UP AND 7-ROLLS DOWN, APPROX…60-YARD CAPACITY, ROLLS ARE 6” DIA. X 102” FACE ALUMINUM, WITH DRAW-ROLL TENSION DEVICE MOUNTED ONTO EXIT, OVERHEAD CARRIER ROLLS AND FRAMEWORK DELIVERY TO ELECTRIC A-FRAME WINDER WITH 102” FACE LAY-ON ROLL, AND SEMI-AUTOMATIC BATCHER FOR INDIVIDUAL ROLLS, 2-ROLL SURFACE WINDING 102” FACE WIDTH, OVERHEAD CORE FEED, FABRIC CENTERING DEVICE, ELECTRIC SCISSOR CUT-OFF, KICK-OUT TO 2-ROLL BED, OPERATOR PLATFORM AND OPERATOR CONTROLS. ALL MACHINES PRODUCED BY MP CONFORMS TO EEC DIRECTORY 89/392 CEE (CE MARK) TECHNICAL FEATURES OF THE LINE, ACCORDING TO DWG 100-904/1C ROLLERS WIDTH 2600mm WORKING WIDTH 2400mm MAXIMUM DIAMTER OF THE ROLLS OF PU FOAM 1500mm MAXIMUM DIAMETER OF THE UNWOUND ROLLS OF FABRIC 600 ° 1500 MAXIMUM DIAMETER OF THE REWOUND ROLLS 500 ° 1500 (IN CASE YOU ARE REWINDING ROLLS OF FABRIC LAMINATED TO PU FOAM, THE MAXIMUM DIAMETER IS 1750mm) ADJUSTABLE MECHANIC SPEED: 5 TO 50 M/MIN MAIN POWER SUPPLY + NEUTRAL + EARTH 480+N+E/60 V/HZ VOLTAGE ON CONTROL PANELS 110/60 V/HZ INSTALLED POWER FOR MOTORS 22KW INSTALLED POWER FOR IR HEATER 14,25KW INSTALLED POWER TO HEAT THE SLOT-DIE 32KW INSTALLED POWER FOR THE THERMAL OIL HEATING UNIT FOR THE CALENDERING ROLLERS 32,2KW INSTALLED POWER FOR THE CHILLER 12,9KW A.C. MOTORS, DRIVER, ELECTRIC CABLES ARE ACCORDING TO CEI NORMS BACKGEAR ROLLERS, WITH PAINTED SURFACE OR ALUMINUM MADE WITH DIAMETER 100/120/150mm COMPRESSED AIR CONSUMPTION, AT 6 BAR 1500LT/H COOLING WATER CONSUMPTION (WATER MUST HAVE A TEMPERATURE NOT HIGHER THAN 10°C) 5500LT/H ADJUSTABLE TENSION ON THE REWOUND MATERIALS 5 A 35 KG. PAINTING GREEN RAL 6027 E BLUE MARINE RAL 5021 A.C. MOTORS CONTROL THE SPEED OF THE MACHINES, AND ARE AUTOMATICALLY SYNCHRONISED THROUGH ELECTRONIC DRIVES (INVERTER) AND PNEUMATIC DANCER UNITS (COMPENSTAORS) ESTRUDER: CAPACITY UP TO 200 KG/H (DEPENDING ON THE VISCOSITY OF THE ADHESIVE TO BE EXTRUDED) POWER OF THE MOTOR AND RESISTANCES: 90KW MAXIMUM MELTING TEMPERATURE: 220°C MATERIALS TO BE PROCESSED NONWOVENS 30:150 GR/M2 SYNTHETIC AND NATURAL FABRICS (EXCLUDING STRETCHY FABRICS) WITH WEIGHT 100:600 GR/M2 SCRIMS FOR BACKING FABRIC WITH WEIGHT 70:120 G/M2 MAXIMUM THICKNESS OF PU FOAM 15mm MINIMUM THICKNESS OF PU FOAM 2mm DENSITY OF PU FOAM 22/40 KG/M3 THERMOPLASTIC ADHESIVE TO BE COATED THERMOPLASTIC HOTMELTS (COPOLYAMMIDE, COPOLYESTER, EVA AND POLYURETHANE THERMOPLASTIC HOTMELT GRANULES) DATA REFERRING TO PRODUCTION THE PRODUCTION SPEED CAN CHANGE, DEPENDING ON THE KIND OF HOTMELTS, ON THEIR MELTING TEMPERATURE, ON THEIR VISCOSITY, AND ON THE GRAMS PER SQUARED METER TO BE COATED QUANTITY AVAILABLE: 1 Learn More

FIBRE OPENING/ AND MIXING LINE: 2 BALE OPENERS TYPE AC-1500, WORKING WIDTH 1500mm, INCL. FEEDING CONVEYOR. 1 BALE OPENER TYPE AS-204 (FOR MELT FIBRE DOSING), WITH ELECTRONIC WEIGHING TYPE SP-205. 1 TYPE AFM 700, WIDTH 700mm, LENGTH 7500mm. 1 MIXING OPENER TYPE AF 700, WORKING WIDTH 700mm., OPENING ROLLERS WITH NEEDLES. 1 FINE OPENER TYPE SF-1500, WORKING WITH 1500mm, 500KG/H WITH DOSING SHAFT. 1 FILTER STATION FOR TRANSPORT AIR, TYPE CF DOUBLE BAG FILTER. 1 ELECTRONIC CONTROL PANEL WITH TOUCHSCREEN. AIRLAID LINE: 1 DOSING MACHINE BEMABLOW, WORKING WIDTH 2500mm WITH ELECTRONIC CONTROLLED DOSING CAPACITY. 1 AIRLAID WEB BUILDER TYPE FORMER T-MAX WORKING WITH 2700mm WEB HEIGHT 50-350mm, WEB WEIGHT 300 TILL 300GT/M2. 1 ELECTRONIC CONTINUING BAND WEIGHING DEVICE BEMAMULTISCALE, FOR WEB FROM AIRLAID WEB BUILDER, WITH FEEDBACK TO AIRLAID MACHINE. 1 FILTER STATION FOR TRANSPORT AIR TYPE CF, DOUBLE BAG FILTER. 1 ELECTRONIC CONTROL PANEL WITH TOUCHSCREEN. SPRAYING AND DRYING. 1 PRAYING CABIN BOMBI, 2600mm WORKING WIDTH. 1 THERMOBONDING OVEN BOMBI 2012, TYPE TFP/2N/2.7M, 2 DRYING SECTIONS, GAS HEATED, INCL. CALIBRATING ZONE, 2 STATIC FILTERS, 11.0 RESP. 5.5KW, OVEN LENGTH 12000mm. 1 CALANDER BOMBI 2012, TYPE CAL/2C/2.7M. 1 COOLING SECTION BOMBI 2012, TYPE RAF. 1 LENGTH- AND CROSS CUTTER BOMBI 2012, TYPE TG2.7/2+2. 1 ELECTRONIC CONTROL PANEL/ PROGRAMMER WITH TOUCHSCREEN. - ABOVE LINE CAN PROCESS FLAX, HEMP, REGENERATED FIBRES, POLYESTER AND LOW MELT FIBRES. - PRODUCTION 500KG/H. - CONSUMPTION: GAS 45M³/H, ELECTRICITY 90KW/H. Learn More

REFERENCE  NUMBER:  G-0784

RIETER FDY  EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98

 

1. Machine m26/39:

Year 1996

For 1 fdy spinning line with 2+4 positions, each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  800 mm

Spinning pump capacity:  4x10 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  670 mm

Quench length:  1700 mm

Number of spin-finish pumps per position:  1

Capacity of spin-finish pump:  4x0.05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

Extruder for 4 positions Year 1998:

 

1 extruder type e1. 105-30m:

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  105 mm

-l/d ratio:  30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 58 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 95kw

-extruder frame

 

1 extruder measuring head, dowtherm vapour heated

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

Extruder for 2 positions Year 1998:

1 extruder type e1. 60-30

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  60 mm

-l/d ratio:  30

-barrel with

                electrical ceramic heaters

                6 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 17 kw

                inlet zone, water cooled

                insulation

-screw nitrited with maddock mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated year 1998

-measuring head comprising:

                insulation

Double pt100, one each for melt and dowtherm vapour temperature

                                pressure sensors for melt pressure

                burst disc for power switch-off at overpressure.

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam year 1998

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 25 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled level gauge

- vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

-max pressure in the spinpack:  350 bar

-design temperature:  320 °c

-spinneret outside dimensions:  95 mm

-bottom loading design

-bayonet locking, insert and tighten by turning 90°

-self sealing system

-sand or metal powder filtration, 3 cm filling depth

-wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 6 ccm/rev

Each spin pump system comprising

Individual drive motor with flange connection to the reduction gear

Hollow gear shaft for installation of spin pump shaft

Shaft with shear pin protection

Reduction ratio 1:80

Pump speed:  8-30 rev/min

Motor type:  synchronous ac-motor

Rated power:  500w at 50 cps

 

Quench air cabinets bsk 670/1700:

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                4 spin finish application nozzles

                1 yarn cutter / aspirator unit

                1 spin finish pump

                4 centring yarn guides

                4 intermingling units

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls year 1998:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speed range:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60 hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ±0.2 mm

Tube outside diameter:  106 ±0.4 mm

Tube length:  225 ±0.5 mm

 

Oil-mist lubrication unit:

Compressed air distribution station

Mobile aspirator guns with hoses

Electrical control equipment

-for electrical power

                general:  3 x 380v/50hz plus ground wire

                euro-standard:  3x400v 50 or 60hz plus ground wire

                maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation:  ±2%

 

Process control system (cif):

                fully integrated control system to control and monitor the entire spinning line.

                the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control year 1998:

 

Spinning section:

Speed adjustment for the extruder motor is done via a dc-convertor

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the

Rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

2. Machines m27/ 28 / 30 year 1998:

For 3 fdy spinning lines each with 2 positions, and each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  1000 mm

Spinning pump capacity:  4x7.5 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  470 mm

Quench length:  1200 mm

Number of spin-finish pumps per position:  2

Capacity of spin-finish pump:  4x0.16 ccm/rev + 4x0,05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

 

1 extruder type e1. 60-30m

-nominal extruder capacity:  max 80 kg/h for pp

-screw diameter:  65 mm

-l/d ratio: 30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 22 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated:

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated:

Melt distribution system comprising:

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam:

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 18 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled

-level gauge

-vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

Max pressure in the spinpack:  350 bar

Design temperature:  320 °c

Spinneret outside dimensions:  95 mm

Bottom loading design

Bayonet locking, insert and tighten by turning 90°

Self sealing system

Sand or metal powder filtration, 3 cm filling depth

Wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 7.5 ccm/rev

Each spin pump system comprising

                individual drive motor with flange connection to the reduction gear

                hollow gear shaft for installation of spin pump shaft

                shaft with shear pin protection

                reduction ratio:  1:80

                pump speed:  8-30 rev/min

                motor type:  synchronous ac-motor

                rated power:  500w at 50 cps

 

Quench air cabinets bsk 470/1200

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                2 spin finish application nozzles per end

                1 yarn cutter / aspirator unit

                2 spin finish pump

                4 centring yarn guides

                4 pre-intermingling jets

                4 intermingling units

                1 additional operator panel between duo1 and duo 2.

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speedrange:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60

Hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094:

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ± 0.2 mm

Tube outside diameter:  106 ± 0.4 mm

Tube length:  225 ± 0.5 mm

 

Compressed air distribution station:

Mobile aspirator guns with hoses

Electrical control equipment

For electrical power

                general : 3 x 380v/50hz plus ground wire

Euro-standard: 3x400v 50 or 60hz plus ground wire

Maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation: ±2%

 

Process control system (cif):

Fully integrated control system to control and monitor the entire spinning line.

The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control:

Spinning section.

Speed adjustment for the extruder motor is done via a dc-convertor.

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor.

While current flows, a voltage is inducted into the rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

HOURLY PRODUCTION:

FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.

(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)

 

FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.

 

FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.

 

MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED

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