K-5243 AUTOMATIC TRIMMING MACHINE FOR FOAM BLOCKS OR FOAM MATTRESSES, FOUR SIDES

REFERENCE NUMBER: K-5243     (YOU MUST LOOK AT THE VIDEO, IT’S AMAZING)

AUTOMATIC TRIMMING MACHINE FOR FOAM BLOCKS OR FOAM MATTRESSES, FOUR SIDES

DESCRIPTION:              

PU slabs cut from foam block by horizontal cutting undergo perimetrical stretching, (sometimes A few centimeters stretching). In order to achieve satisfactory sizes (±1mm each side) the removing of irregular edges is required.

THIS machine trimS foam slabs and also coupled slabs. It CAN BE PLACED at the end of the mattress gluing plant (manual or automatic) or beyond the horizontal cutting machine. The coupled foam sheets are not aligned and need to be trimmed.

Often the coupled mattresses are trimmed one by one along the four sides with a manual vertical cutting machine wasting a large amount of time. THIS MACHINE automatically trims the four sides of foam mattresses without any handling; that means AN accurate trim and short processing time.

Maximum cutting height for block is 1300mm

Max block size: 2200 X 2200 X 1300mm (HEIGHT)

THERE ARE three cutting modes:

 Perimetrical trimming (by operator panel are only set the

perimetrical dimensions to be obtain)

 Perimetrical trimming and two halves cutting (after perimetrical

trimming the foam block is automatically cut into two halves)

 Perimetrical trimming and multi-cut

(by O.P. are to be set perimetrical block dimensions,

number of slabs and sizes of slabs to be obtained along

the two axe “x” and “Y”)

THE MACHINE CONSISTS OF:

(1) Cutting unit with four blade-wheels: blade brake gearmotor equipped with “soft-starter” Siemens electronic device. The advantages are soft start-up and smooth ramp-down avoiding mechanical impacts inside the machine or voltage dips in the power supply system. Cutting unit motor reducer with variable speed 5 - 20 m/min.

Power driven adjustable grinding unit with grinding powder aspirator, completely closed in steel and polycarbonate box. Automatic grinding of band-knife. (the blade is automatically ground at the end of cutting process and grinding time is set by operator).

A lamp warns when blade is in function.

Pneumatic device for blade twist by 90°. Blade tension by means of spring hand-wheel

equipped with blade tension micro-switch. Band-knife nominal lubricating system (to avoid that wet glue dirties the blade  (option).

RAL 9003 (WHITE) painting

(1) motorized loading conveyor complete of tilting conveyor with pneumatic drive

(the tilting belt allows the cutting unit passage).

(1) motorized central conveyor

(1) motorized unloading conveyor

(1) electric board kitted out of 4-axes multi-function device with operator panel (touch-screen)

for input of working data.

Wire-cloth safety guards to limit dangerous area with two interlocking sliding doors.

OPTIONAL:

(1) motorized central conveyor with roller for mattress positioning (to replace the central conveyor)

(1) adjustable reference board to be fitted onto the loading conveyor for slabs stacking

TECHNICAL SPECIFICATIONS:

Working cutting height: 450mm, 650mm, 1000mm, 1300mm

Working cutting length: 2200mm

Working cutting width: 2200mm

Cutting speed: 5 TO 20 METERS PER MINUTE

Power: 4 KW

VOLTAGE (standard): 400 V (OR AS PER CLIENTS REQUEST)

Working pressure: 6 Bar

QUANTITY AVAILABLE: 1