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TT-1753 COMPLETE OPEN END PLANT, 2688 ROTORS, YEAR 2017 TO 2018 ITEM 001 TRUTZSCHLER BLOWROOM YEAR 2017 ITEM 002 TRUTZSCHLER CARDING QUANTITY: 6 ITEM 003 OPEN END SCHLAFHORST QUANTITY: 6 CONDITION: EXCELLENT Learn More

TT-1152 TRUTZSCHLER RN OPENER, WORKING WIDTH 1200mm, YEAR 1987 RECONDITIONED 2022 QUANTITY: 1 Learn More

REFERENCE NUMBER: C-2481 NONWOVEN LINE FOR WOOLEN INSULATION MATERIAL, WIDTH 2500mm, YEAR 2007 TO 2012 SPECIFICATIONS: NONWOVEN LINE FOR WOOLEN INSULATION MATERIAL YEAR OF CONSTRUCTION: VARIOUS, PLEASE SEE BELOW. THE LINE IS CONSISTING OF: BALE OPENER WITH CARDING WILLOW. METAL SEPARATOR MADE IN APPROX. 2007. PASS THROUGH CLEANER MADE IN APPROX. 2007. HOPPER FEEDER WITH FINE OPENER, RECONDITIONED EQUIPMENT. 2 LARGE BLENDING BINS WITH BIN EMPTIER, RECONDITIONED IN 2009. COMPLETE SUCTION AND AIR FILTRATION UNIT WITH DRUM FILTER AND COARSE FIBER PRE FILTER WITH FIBRE COMPACTOR AS WELL AS FINE DUST SEPARATOR. HOPPER FEEDER WITH RESERVE CHUTE. AIRLAY LINE MADE IN 2011. 2500 mm WORKING WIDTH. DOUBLE BAND OVEN MADE IN 2010, VERY EFFICIENT. LONGITUDINAL CUTTING DEVICE WITH 6 DRIVEN UPPER AND LOWER KNIVES. CROSS CUTTER WITH STRONG POWER, MADE IN 2012. VARIOUS VENTILATORS, CONDENSER, PIPES, PIPE SWITCHES, EVENTUALLY ALSO INCLUDING ELECTRO FORK LIFT WITH BALE CLAMP. THE LINE IS SUITABLE TO PROCESS WOOL AS WELL AS OTHER SHORT AND SHORTEST FIBERS, ALSO RECYCLED COTTON. CAPACITY OF THE LINE: APPROX. 350 TO 400 KG/H. QUANTITY AVAILABLE: 1 Learn More

REFERENCE NUMBER: C-2478 AIRLAY LINE WITH THERMOBONDING OVEN CORMATEX / SICAM, WIDTH 1300mm, YEAR 2010 TO 2011 SPECIFICATIONS: AIRLAY LINE WITH THERMOBONDING OVEN CORMATEX / SICAM WORKING WIDTH 1300mm YEAR OF CONSTRUCTION 2010 to 2011. THE AIRLAY LINE IS CONSISTING OF THE FOLLOWING COMPONENTS: BALE OPENER WITH SCALE TO MEASURE THE WEIGHT. CONVEYOR BELT. OPENER. AIRLAY UNIT. CONVEYOR BELT. THERMOBONDING OVEN. EDGE TRIM UNIT. PANEL CUTTER, FULLY AUTOMATIC. LOADING DEVICE TO LOAD READY MADE PANELS ONTO A PALETTE. THE THERMOBONDING OVEN IS MADE BY SICAM AND IS GAS HEATED. QUANTITY AVAILABLE: 1 Learn More

REFERENCE NUMBER: M-5299 (131324QND12UF) L AUTOMATIC WOVEN BAG CONVERSION LINE CUTTING-SEWING TYPE AUTOMATIC WOVEN BAG CONVERSION LINE CUTTING-SEWING TYPE MODEL: CS-2HS EQUIPPED WITH TWO SERVO MOTORS & 90° TRANSFER CLIPPER DIMENSIONS (LxWxH): 4850mm x 3880mm x 1180mm WEIGHT: 2800KG QUANTITY AVAILABLE: 1 Learn More

TT-3863 SICAM THERMOBONDING PLANT, WORKING WIDTH 1600mm TO 2000mm, YEAR 2008 COMPLETE TURBO CARD LINE FOR THERMOBONDED NONWOVENS FOR FURNITURE INDUSTRY FINAL PRODUCT: THERMOBONDED NONWOVENS WEIGHT 60 TO 1000 G/M2 WIDTH 2500mm, HEIGHT UP TO 100mm RAW MATERIAL: POLYESTER FIBERS 6-15 DTEX. Learn More

REFERENCE NUMBER: M-1480

SLITTER REWINDER 1800mm WIDTH AND 1000mm DIAMETER-NEW MACHINE

 

TECHNICAL CHARACTERISTICS:

 

UNWINDER

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1100mm

MINIMUM WIDTH: 420mm

MAXIMUM WEIGHT: 300kgs

CORE ID: 3”

 

REWINDER:

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1000mm

MINIMUM WIDTH: 100mm

MAXIMUM WEIGHT PER SHAFT: 300kgs

CORE ID: 3”

 

MATERIAL:

TYPE: 100% PP NONWOVEN

MINIMUM: 10gsm

MAXIMUM: 150gsm

 

TENSION:

MAXIMUM: 2 PLI

 

SPEED:

METERS PER MINUTE: 250

 

DESCRIPTION:

REWINDER MACHINE FOR NONWOVEN ROLLS: UP TO 1000 mm DIAMETER AT UNWINDER AND 1200 mm AT REWINDER.

THE WORKSTATION OFFERS EASY ACCESS TO THE TENSION CONTROL AREA AS WELL AS THE TRIMMING AREA; THIS WAY, ANY MODIFICATION ON THE MATERIAL MEASUREMENTS CAN BE DONE SAFELY.

THE WORKSTATION WILL DELIVER MODULES OF ROLLED MATERIAL WITH SPECIFIC DENSITY, AND SEPARATED FROM EACH OTHER IN ORDER TO KEEP OPERATION CONDITIONS WITHIN REQUIRED QUALITY CONTROLS.

 

UNWINDER WITH SHAFT:

THERE IS A CENTRAL UNWINDING SYSTEM SUPPORTED BY A 3” STEEL EXPANSION SHAFT.

THERE IS A TENSION CONTROL SYSTEM THAT WORKS THROUGH A PNEUMATIC DISK BRAKE WITH A REPLACEABLE PADS SYSTEM.

THE UNWINDER HAS A PIVOTABLE ROLLER SYSTEM WHEREBY TENSION MAY BE MODIFIED ON ONE END TO REDUCE TENSION DIFFERENCE ON MATERIAL IF NECESSARY.

THE SAFETY CHUCK HAS A MECHANICAL MOVEMENT SYSTEM FOR SHAFT INSERTION.

THE UNWINDER HAS AN ULTRASONIC OR LASER SENSOR FOR A REAL MEASURING OF ROLL DIAMETER. THIS INFORMATION WILL HELP TO KEEP A SPECIFIC TENSION ON MATERIAL DURING ALL THE PROCESS.

 

CUTTING:

THE LONGITUDINAL SHEAR CUT SYSTEM GUARANTEES CLEAN AND SAFE TRIMMING AT EVERY MODULE. THE CUTTING SYSTEM ADAPTED TO THE MAIN TRANSMISSION GUARANTEES AN OVER SPEED THAT MAY BE REGULATED ACCORDING TO THE MATERIAL DURING EVERY STAGE OF PROCESS. THE PNEUMATIC ACTIVATION KNIVES WILL ALLOW A FAST MODIFICATION OF THE CUTTING MEASUREMENTS.

THIS ROLLER IS LOCATED AT AN EASY ACCESS AREA FOR THE OPERATOR TO BE ABLE TO MAKE CHANGES ON THE CUTTING WIDTH SAFELY. THE COUNTER KNIVES ARE ASSEMBLED TO THE ROLLER BY 3 SETSCREWS THAT FIX THEIR POSITION ON THE ROLLER. THE COUNTERKNIVES HAVE TWO FACES, SO WHEN THE FIRST FACE HAS AN IMPORTANT WEAR, IT WILL BE REMOVED FROM THE ROLLER AND THE NEW FACE WILL BE PLACED INSTEAD. THIS WILL EXTEND THE LIFESPAN OF THIS IMPORTANT COMPONENT.

SHEAR CUT KNIVES: THERE IS AN ADJUSTMENT MECHANISM TO PLACE THEM ON THE COUNTER KNIFE AND TO ADJUST THE CUTTING LOAD ACCURATELY. THE COUNTER KNIVES ARE SUPPORTED TOWARDS THE ROLLER IN ORDER TO OBTAIN A CUTOFF. THE SPEED ON THIS SYSTEM IS AN OVER SPEED IN RELATION TO THAT OF THE MATERIAL, IN ORDER TO GENERATE A CLEAN CUT.

LONGITUDINAL SHEAR CUT: PNEUMATIC ACTIVATION.

COUNTER KNIVES ROLLER WITH 3 SUPPORT PLANES FOR THE COUNTER KNIVES; 120° DISPLACEMENT FROM EACH OTHER.

19 SLITTERS ARE INCLUDED.

 

REWINDER:

PERIPHERAL REWINDER FOR NONWOVEN. THIS SYSTEM HAS A COUPLE OF MAIN ROLLERS WHERE THE MATERIAL ROLL IS FORMED.

THIS SYSTEM HAS LINEAR GUIDES FOR COMPACTION THROUGH WICH A NIP IS OBTAINED ON THE MATERIAL. THE REWINDER WILL HAVE A TRANSMISSION BASED ON A VECTORIAL-TYPE MOTOR ADAPTED TO A CYCLOIDAL REDUCER. THE TRANSMISSION HAS A MECHANICAL TORQUE CONTROL SYSTEM TO CONTROL THE TORQUE DIFFERENTIAL BETWEEN MAIN ROLLS.

THIS SYSTEM WILL HAVE A 3” EXPANSION SHAFT WHERE THE CARDBOARD CORES WILL BE INSERTED AND THE MATERIAL ROLLS WILL BE FORMED.

 

FABRIC OPENING SYSTEM:

THIS SYSTEM IS BASED ON A VARIABLE CURVATURE SYSTEM BY A CENTER KNOB AND IT IS A BAR- TYPE SYSTEM. THIS KNOB IS THERE TO CONTROL THE CURVATURE OF THE BAR WHERE MATERIAL SLIDES THROUGH. THE SLIDING BAR IS MADE OUT OF AN ULTRA LOW FRICTION MATERIAL IN ORDER TO GENERATE A SMOOTH SLIDING OF MATERIAL WITHOUT ANY TENSION ADDED. THIS WILL REDUCE WRINKLES IN A SIGNIFICANT WAY.

 

AUTOMATIC TENSION SYSTEM:

THERE IS AN OPEN LOOP AUTOMATIC TENSION CONTROL SYSTEM WITH A SENSOR FOR DIAMETER MEASURING. BY THIS SYSTEM, A REAL VALUE OF DIAMETER IS OBTAINED AT THE REWINDER. PRESSURE OF PNEUMATIC BRAKE VARIES DURING PROCESS.

 

MANUAL POSITIONING (OPTIONAL):

THE MANUAL POSITIONING SYSTEM IS BASED ON THE POSITION CONTROL OF THE COUNTER KNIVES. THE MODULE IS POSITIONED AT A DESIRED CUTTING PARAMETER AND THE COUNTER KNIFE WILL PHYSICALLY COME ACROSS IT. THE REAL POSITION OF MODULE WILL BE SHOWN ON A SCREEN THAT OPERATOR WILL BE CONSTANTLY SUPERVISING. THIS SCREEN WILL SHOW THE REAL MEASUREMENTS OF THE CARRIAGE IN RELATION TO THE LAST ONE OR AS AN ABSOLUTE REFERENCE. OPERATOR WILL BE ABLE TO RESET THE MEASUREMENT ONCE THE COUNTER KNIFE IS REPLACED AND WILL REPEAT THIS PROCESS EVERY TIME A COUNTER KNIFE IS POSITIONED.

A DISPLAY WILL SHOW THE DESIRED POSITION IN MILLIMETERS OR INCHES.

THIS SYSTEM CAN SHOW MEASUREMENT IN AN EITHER ABSOLUTE OR INCREASING WAY.

POSITION TOLERANCE: +/- 0.30 mm.

THE POSITIONER IS INSTALLED ON A SUPPORT THAT WILL BE LOCATED ON THE REWINDER BENCHES. THEREFORE, THERE WILL BE AN EASY ACCESS TO SYSTEM AND AN EASY REPETITION OF POSITIONING PROCESS.

 

UNLOADING ROLL TABLE:

A HYDRAULIC PIVOTEABLE TABLE WILL HAVE AS MAIN FUNCTION THE UNLOADING OF FINISHED ROLLS THAT THEN WILL BE LOCATED ON FLOOR LEVEL. THIS SYSTEM WILL EJECT THE ROLL AND THEN IT WILL BE RECEIVED AT THE PIVOTING TABLE FOR AN EFFICIENT UNLOADING.

THE UNLOADING TABLE WILL ALSO WORK AS A PROTECTION FOR THE OPERATOR.

THIS EQUIPMENT WILL HAVE SECURITY CURTAINS AT FRONT TO KEEP OPERATOR FROM ENTERING THE REWINDING AREA. THERE WILL BE AN EMERGENCY STOP BUTTON OR WIRE WHERE OPERATOR WORKS AND WILL ALSO HAVE PHYSICAL PROTECTION WITH SECURITY SWITCHES AT CUTTING AREA.

 

CONTROL:

HMI CENTRAL CONTROL SYSTEM WITH TOUCH SCREEN TO PROGRAM THE OPERATION CYCLE AND ALL THE MATERIAL CHARACTERISTICS. OPERATOR WILL HAVE ACCESS TO ALL OPERATION PARAMETERS IN ORDER TO BE ABLE TO MAKE CHANGES ON THE EQUIPMENT OPERATION CONDITIONS, AND THEREFORE OBTAIN MATERIAL ROLLS WITH SPECIFIC DENSITIES.

TRANSMISSION: VECTORIAL MOTO REDUCER WITH 1000:1 TORQUE.

DIGITAL METER COUNTER WITH DISPLAY AND AUTOMATIC STOP AT DEFINED DISTANCE.

 

DOCUMENTS INCLUDED:

THE MACHINE WILL BE DELIVERED WITH THE FOLLOWING DOCUMENT:

OPERATION MANUAL

MAINTENANCE MANUAL

SAFETY MANUAL

ELECTRIC DIAGRAMS

CONTROL SYSTEM MANUAL

PLC BACKUP

REQUIREMENTS:

ELECTRIC 15 KW, 440 VAC, TRI PHASE.

PNEUMATIC 6 BAR - 60 LTS. / MIN.

 

DUCTS AND WIRING:

DUCTS AND WIRES RUNNING FROM UTILITIES SOURCES TO THE CONTROL PANEL AND FROM THE CONTROL PANEL TO THE MACHINE WILL BE AT CUSTOMER COSTS AND MUST BE DONE ACCORDING TO THE INSTRUCTIONS SHOWN IN OUR DIAGRAMS

 

SIEMENS PLC

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M-6064 NONWOVEN NEEDLE FELT PUNCH PRODUCTION LINE, WIDTH 3000mm TO 5500mm, YEAR 2000

OFFER 001
NONWOVEN NEEDLE FELT LINE
NEEDLE PUNCH PRODUCTION LINE
FINAL FABRIC WIDTH: MAXIMUM 5500mm
YEAR: END OF 2000
BONDING: MECHANICAL (NEEDLING)
CAPACITY: ± 960 KG/H FOR A 250 G/M2 PRODUCT ON 4M WIDTH

OFFER 002
TEMAFA FIBRE OPENING SYSTEM
BALE OPENER

OFFER 003
SPINNBAU CARD FEEDING UNIT

OFFER 004
SPINNBAU ONE CARDING MACHINE
WORKING WIDTH: 3000mm

OFFER 005
AUTEFA CROSSLAPPER
WORKING WIDTH: 3000mm
LAYERING WIDTH: 6500mm

OFFER 006
DILO DI-LOOM OD-II 60 NEEDLE LOOM

OFFER 007
OUG-II 60 NEEDLE LOOM

OFFER 008
ONE ACCUMULATOR

OFFER 009
ONE WINDING AND CUTTING DEVICE

OFFER 010
ONE TEMAFA WEB EGE OPENING

OFFER 011
ALL SUCTION EQUIPMENT

OFFER 012
FULL CONTROL DESK & CONTROL CABINETS

OFFER 013
ONE PROCESS CONTROL SYSTEM

QUANTITY: 1 LINE

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TT-6011 TRUTZSCHLER/ELECTROJET/TOYODA/MURATA/SIEGER/USTER/MAG COMPLETE SPINNING MILL, 31,000 SPINDLES, YEAR 2018 TRUTZSCHLER/ELECTROJET/TOYODA/MURATA/SIEGER/USTER/MAG COMPLETE SPINNING MILL 31,000 SPINDLES YEAR 2018 VERY NEW MACHINES Learn More

TT-2145 COMPLETE GARNET FIBER PRODUCTION LINE, WIDTH 84” QUANTITY: 1 Learn More