Search results for: '100% R'

REFERENCE NUMBER: M-5136 (1212PZWKHH11) L COMPLETE PACKAGE DYE HOUSE 3 PRESSURE DRYERS 13 HIGH TEMPERATURE CONE DYEING MACHINES 3 LABORATORY HIGH TEMPERATURE DYEING MACHINES 2 LABORATORY HIGH TEMPERATURE DYEING MACHINES 1 COLOUR TESTER 1 LABORATORY DYEING MACHINE 1 LABORATORY HIGH TEMPERATURE CONE DYEING MACHINE 1 CONE CENTRIFUGE 1 WASHING TESTER 2 DRYING OVENS 2 COLOUR TESTER 1 CROCKTESTER QUANTITY AVAILABLE: 1 Learn More

REFERENCE NUMBER: K-3351 CHICKEN SLAUGHTERING LINE – 1000 TO 1500 BIRDS PER HOUR QUANTITY AVAILABLE: 1 Learn More

TT-7280 GAI BOTTLING LINE FOR STILL WINE UP TO 1000 BPH, YEAR 1999 1. BRAND: GAI 2. YEAR: 1999 3. SPEED: 1000 BPH 4. PRODUCTS: WINE (STILL) 5. FORMATS: 0.33 L, 1.0 L 6. SAFETY FEATURES: YES 7. FILL TYPE: GRAVITY/LIGHT DEPRESSION 8. USED Learn More

REFERENCE NUMBER: M-2043 (77034YHEWA6RX) RING SPINNING PLANT YEAR 2000-2002 -17,000 SPINDLES QUANTITY AVAILABLE: 1 Learn More

REFERENCE NUMBER: M-3504 (880EASDHH7) K WORSTED SPINNING PLANT - 1 x COGNETEX GILL MODEL SCE.11.VA, BOBBINS/CANS FEEDING, ELECTRONIC AUTOLEVELLER, DELIVERY 1 SLIVER IN 1 CAN DIA. 700 x 1000 mm. - 1 X COGNETEX MODEL SC.400 PREPARATION LINE, YEAR 1993, COMPOSED BY: - 1ST GILL MODEL SCE.11.VA, CANS FEEDING, ELECTRONIC AUTOLEVELLER, DELIVERY 1 SLIVER IN 1 CAN DIA. 1000 x 1200 mm. - 2ND GILL MODEL SC.22.V, CANS FEEDING, DELIVERY 2 SLIVERS IN 1 CAN DIA. 1000 x 1200 mm. - 3RD GILL MODEL SC.24.V, CANS FEEDING, DELIVERY 4 SLIVERS IN 2 CANS DIA. 1000 x 1200 mm - 1 x SANT'ANDREA VERTICAL FINISHER MODEL RF2B, YEAR 1993, 24 HEADS, TUBES OF 300 mm. - 1 x COGNETEX FRAMES MODEL FTC8L, YEAR 1992, 736 SPINDLES, RING DIA. 55 mm., PK.1601, INVERTER, MANUAL DOFFING, MAGITEX BLOWER - 2 x COGNETEX FRAMES MODEL FTC8L, YEAR 1992, 736 SPINDLES EACH, RING DIA. 55 mm., PK.1601, INVERTER, AUTODOFFING, MAGITEX BLOWER - 3 x ZINSER FRAMES MODEL 319SL, YEAR 1/1983 + 1/1986 + 1/1988, 812 SPINDLES EACH, RING DIA. 54 mm., PK.1601, INVERTER, AUTODOFFING, MAGITESX BLOWER sold - 2 x ZINSER FRAMES MODEL 319SL, YEAR 1/1983 + 1/1986, 736 SPINDLES EACH, RING DIA. 54 mm., PK.1601, AUTODOFFING, MAGITEX BLOWER sold - 1 x ZINSER FRAME MODEL 421E, YEAR 1992, 736 SPINDLES, RING DIA. 54 mm., PK.1601, AUTODOFFING, MAGITEX BLOWER - 2 x SAVIO WINDERS MODEL ESPERO.E, YEAR 1996, 36 HEADS EACH, AUTOLOADING, AUTODOFFING, NO WAXERS, MESDAN SPLICERS, LOEPFE MODEL TK.740 CLEARERS, DELIVERY 6”, MAGITEX BLOWER - 3 x SAVIO WINDERS MODEL ESPERO.E, YEAR 1999, 48 HEADS EACH, AUTOLOADING, AUTODOFFING, NO WAXERS,MESDAN SPLICERS, LOEPFE MODEL TK.840 CLEARERS, DELIVERY 6”, MAGITEX BLOWER - 1 x RITE DOUBLING MACHINE MODEL ARD/L, YEAR 2000, 40 POSITIONS, SINGLE SIDE, AUTODOFFING, COUPLING TILL TO 6 ENDS, EXTERNAL CREEL, ELECTRONIC STOP MOTION, DELIVERY 8”, ELECTROJET BLOWER - 3 x VOLKMAN SAURER 2X1 TWISTERS MODEL VTS.07, YEAR 2000, 144 POSITIONS EACH, INVERTER, VULCOJET PNEUMATIC THREADING, FEEDING 8”, DELIVERY 6”, CONICITY 4°20’, ELECTROJET BLOWER. - 4 x VOLKMANN 2X1 TWISTERS MODEL VTS.07, YEAR 1/1987 + 1/1988 + 2/1992, 144 POSITIONS EACH, VULCOJET PNEUMATIC THREADING, FEEDING 2X6”, DELIVERY 6”, CONICITY 4°20’, ELECTROJET BLOWER. - 1 x VOLKMANN 2X1 TWISTER MODEL VTS.07, YEAR 1992, 160 POSITIONS, VULCOJET PNEUMATIC THREADING, FEEDING 2X6”, DELIVERY 6”, CONICITY 4°20’, ELECTROJET BLOWER. - 1 x VOLKMANN 2X1 TWISTER MODEL VTS.07, YEAR 1993, 168 POSITIONS, VULCOJET PNEUMATIC THREADING, FEEDING 2X6”, DELIVERY 6”, CONICITY 4°20’, ELECTROJET BLOWER. - 1 x MOTOCONO HIGH BULKING MACHINES MODEL HBI, YEAR 2000, 32 HEADS, FEEDING 6”, BULKING BY INDIVIDUAL END, ELECTROJET BLOWER, LINKED WITH MOTOCONO WINDER MODEL LDA, YEAR 2000 - 1 x MOTOCONO HIGH BULKING MACHINES MODEL HBI, YEAR 2000, 32 HEADS, FEEDING 6”, BULKING BY INDIVIDUAL END, ELECTROJET BLOWER, LINKED WITH MOTOCONO WINDER MODEL L/CF, YEAR 2004 - 1 x MOTOCONO HIGH BULKING MACHINES MODEL HBI, YEAR 2004, 32 HEADS, FEEDING 6”, BULKING BY INDIVIDUAL END, ELECTROJET BLOWER, LINKED WITH MOTOCONO WINDER MODEL LDA, YEAR 2003 - 2 x ATLAS COPCO AIR COMPRESSOR MODEL GA.37, YEAR 1/1996 + 1/2001, 7,5 HP (FOR WORKING WITH WINDERS) ALL THE PLANT IS RUNNING 380V – 50 HZ, TRIPHASE ALL ACCESSORIES AS TUBES, CANS, CONES ARE INCLUDED QUANTITY AVAILABLE: 1 Learn More

TT-7507 COMPLETE OPEN END SPINNING PLANT, 4400 ROTORS, YEAR 2015 TO 2019 1. COMPLETE OPEN END SPINNING PLANT 2. 4400 ROTORS 3. YEAR 2019, 2018, 2017, 2015 4. PRODUCTION IN 24 HOURS X 30 DAYS NE 24: 1000 TONS Learn More

REFERENCE NUMBER: P-8841-H REACTOR NOMINAL CAPACITY(L): 50 ELECTRIC HEATING POWER CONSUMPTION(KW): 4X2 DIAMETER OF INSIDE BARREL (mm): 400 DIAMETER OF JACKET (mm): 600 MODEL OF REDUCER: 0.8 TO 1 ELECTRIC MOTOR: 1450 PER 0.8 AGITATOR REVOLUTION: 60 TO 100 NOMINAL CAPACITY(L) 100 ELECTRIC HEATING POWER CONSUMPTION: 6X2 DIAMETER OF INSIDE BARREL (mm): 500 DIAMETER OF JACKET (mm): 700 MODEL OF REDUCER: 1.1 TO 1 ELECTRIC MOTOR: 1450 PER 1.1 AGITATOR REVOLUTION: 60 TO 100 NOMINAL CAPACITY(L) 300 ELECTRIC HEATING POWER CONSUMPTION: 6X4 DIAMETER OF INSIDE BARREL (mm): 800 DIAMETER OF JACKET (mm): 1000 MODEL OF REDUCER: 1000 ELECTRIC MOTOR: 2.2 TO 2 AGITATOR REVOLUTION: 60 TO 100 NOMINAL CAPACITY(L) 500 ELECTRIC HEATING POWER CONSUMPTION: 9X4 DIAMETER OF INSIDE BARREL (mm): 900 DIAMETER OF JACKET (mm): 1100 MODEL OF REDUCER: 3 TO 2 ELECTRIC MOTOR: 1450 PER 3 AGITATOR REVOLUTION: 60 TO 100 NOMINAL CAPACITY(L) 1000 ELECTRIC HEATING POWER CONSUMPTION: 12X4 DIAMETER OF INSIDE BARREL (mm): 1200 DIAMETER OF JACKET (mm): 1400 MODEL OF REDUCER: 4 TO 3 ELECTRIC MOTOR: 1450 PER 4 AGITATOR REVOLUTION: 60 TO 100 NOMINAL CAPACITY(L) 2000 ELECTRIC HEATING POWER CONSUMPTION: 15X5 DIAMETER OF INSIDE BARREL (mm): 1400 DIAMETER OF JACKET (mm): 1600 MODEL OF REDUCER: 4 TO 3 ELECTRIC MOTOR: 1450 PER 4 AGITATOR REVOLUTION: 60 TO 100 NOMINAL CAPACITY(L) 3000 ELECTRIC HEATING POWER CONSUMPTION: 15X6 DIAMETER OF INSIDE BARREL (mm): 1800 DIAMETER OF JACKET (mm): 1800 MODEL OF REDUCER: 5.5 TO 3 ELECTRIC MOTOR: 1450 PER 5.5 AGITATOR REVOLUTION: 60 TO 100 QUANTITY: 1 Learn More

REFERENCE NUMBER: H-1150

WERNER & pfleiderer wide hard and semi sweet dough multipurpose biscuit/cookie production line 1200mm

 

complete with biscuit stacking and full wrapping station

 

product DETAILS

 

ITEM      PRODUCT NAME              DIMENSIONS     WEIGHT               PPM

1              TEA BISCUIT                       60Х45Х5.2           90 GRAM             127

2              TEA BISCUIT                       60Х50Х6.3           180 GRAM           80

3              TEA BISCUIT                       60Х50Х5.2           165 GRAM           90

4              CRACKER ROUND             40 Х5MM             42 GRAM             140

5              CRACKER TAIB                   65Х50Х6.5           80 GRAM             130

6              CREAM SANDWICH         46Х34Х12             90 GRAM             70

7              HONEY GLUCOSE             48Х38Х6.5           50 GRAM             160

8              MINI SANDWICH Rnd.  27Х5                      35 GRAM             45

9              MINI CRACKER ROUND 28Х5MM              35 GRAM             45

 

 

MACHINE DETAILS

 

M/C                                       TYPE

1              WATER METER 

2              MIXER                                   TYPE Z K 900

3              DOUGH TROLLY

4              DOUGH FEEDING SYSTEM           

5              LAMINATOR                       TYPE LU 800 E

6              ROTARY CUTTING            TYPE RTA-G 1000

7              MOULDING MACHINE   TYPE RTA-G 1000

8              CUTTING ROLLER             TYPE 1000

9              MOULDING UNIT             TYPE 1000

10           EGG WSH APPLICATOR  TYPE DSV 1000

 

 

 

 

MACHINE DETAILS (CONT.)

 

M/C                                                       TYPE

11           TOPPING APPLICATOR                  TYPE 1000

12           WIRE MESH BAND OVEN              SN 1000/60M

13           ARCAL SPRAY UNIT                         TYPE 1000

14           COOLING SYSTEM CONVEYOR   

15           CONVEYOR # 1                                  CAVANNA

16           CONVEYOR #2                                   CAVANNA

17           BY PASS CONVEYOR                        CAVANNA

18           SLIDE CONVEYOR                             CAVANNA

19           TRACK CONVEYOR                           CAVANNA

20           PHASING CONVEYOR                     CAVANNA

21           ACCUMULATION CONVEYOR     CAVANNA

22           VIBRATING UNIT                              CAVANNA

  AND CONVEYOR BELT                 

23           SLUG BISCUIT FEEDER                    CAVANNA

24           PENNY STACKET                               CAVANNA

25           TRANSFERRING GROUP                                CAVANNA

26           CAVANNA PACKGAIN MACHINE               ZERO5 NKZ

27           SINLON PACKAGE MACHINE       SL500

28           COOKIES CAPPER                             MODEL 200 MK V1-3 METRIC

 

LINE DIMENSIONS:

 

TOTAL LENGTH OF LINE: 192 meters

LAMINATOR CONVEYOR: 20 meters

 

OVEN:

 

TOTAL LENGTH 75 meters

WORKING WIDTH: 1200mm

TOTAL WIDTH including: OVEN BODY: 2140mm

 

 

LINE DIMENSIONS:

 

COOLING CONVEYOR

LENGTH: 68 Meters

WIDTH of BELT: 1090mm

FRAME: 130mm

 

CAVANNA WRAPING AREA

LENGTH: 20 meters

 

CAVANNA WRAPPING MACHINE 05 NKZ

LENGTH: 9 Meters

Learn More

REFERENCE  NUMBER:  G-0784

RIETER FDY  EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98

 

1. Machine m26/39:

Year 1996

For 1 fdy spinning line with 2+4 positions, each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  800 mm

Spinning pump capacity:  4x10 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  670 mm

Quench length:  1700 mm

Number of spin-finish pumps per position:  1

Capacity of spin-finish pump:  4x0.05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

Extruder for 4 positions Year 1998:

 

1 extruder type e1. 105-30m:

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  105 mm

-l/d ratio:  30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 58 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 95kw

-extruder frame

 

1 extruder measuring head, dowtherm vapour heated

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

Extruder for 2 positions Year 1998:

1 extruder type e1. 60-30

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  60 mm

-l/d ratio:  30

-barrel with

                electrical ceramic heaters

                6 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 17 kw

                inlet zone, water cooled

                insulation

-screw nitrited with maddock mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated year 1998

-measuring head comprising:

                insulation

Double pt100, one each for melt and dowtherm vapour temperature

                                pressure sensors for melt pressure

                burst disc for power switch-off at overpressure.

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam year 1998

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 25 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled level gauge

- vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

-max pressure in the spinpack:  350 bar

-design temperature:  320 °c

-spinneret outside dimensions:  95 mm

-bottom loading design

-bayonet locking, insert and tighten by turning 90°

-self sealing system

-sand or metal powder filtration, 3 cm filling depth

-wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 6 ccm/rev

Each spin pump system comprising

Individual drive motor with flange connection to the reduction gear

Hollow gear shaft for installation of spin pump shaft

Shaft with shear pin protection

Reduction ratio 1:80

Pump speed:  8-30 rev/min

Motor type:  synchronous ac-motor

Rated power:  500w at 50 cps

 

Quench air cabinets bsk 670/1700:

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                4 spin finish application nozzles

                1 yarn cutter / aspirator unit

                1 spin finish pump

                4 centring yarn guides

                4 intermingling units

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls year 1998:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speed range:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60 hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ±0.2 mm

Tube outside diameter:  106 ±0.4 mm

Tube length:  225 ±0.5 mm

 

Oil-mist lubrication unit:

Compressed air distribution station

Mobile aspirator guns with hoses

Electrical control equipment

-for electrical power

                general:  3 x 380v/50hz plus ground wire

                euro-standard:  3x400v 50 or 60hz plus ground wire

                maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation:  ±2%

 

Process control system (cif):

                fully integrated control system to control and monitor the entire spinning line.

                the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control year 1998:

 

Spinning section:

Speed adjustment for the extruder motor is done via a dc-convertor

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the

Rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

2. Machines m27/ 28 / 30 year 1998:

For 3 fdy spinning lines each with 2 positions, and each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  1000 mm

Spinning pump capacity:  4x7.5 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  470 mm

Quench length:  1200 mm

Number of spin-finish pumps per position:  2

Capacity of spin-finish pump:  4x0.16 ccm/rev + 4x0,05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

 

1 extruder type e1. 60-30m

-nominal extruder capacity:  max 80 kg/h for pp

-screw diameter:  65 mm

-l/d ratio: 30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 22 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated:

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated:

Melt distribution system comprising:

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam:

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 18 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled

-level gauge

-vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

Max pressure in the spinpack:  350 bar

Design temperature:  320 °c

Spinneret outside dimensions:  95 mm

Bottom loading design

Bayonet locking, insert and tighten by turning 90°

Self sealing system

Sand or metal powder filtration, 3 cm filling depth

Wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 7.5 ccm/rev

Each spin pump system comprising

                individual drive motor with flange connection to the reduction gear

                hollow gear shaft for installation of spin pump shaft

                shaft with shear pin protection

                reduction ratio:  1:80

                pump speed:  8-30 rev/min

                motor type:  synchronous ac-motor

                rated power:  500w at 50 cps

 

Quench air cabinets bsk 470/1200

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                2 spin finish application nozzles per end

                1 yarn cutter / aspirator unit

                2 spin finish pump

                4 centring yarn guides

                4 pre-intermingling jets

                4 intermingling units

                1 additional operator panel between duo1 and duo 2.

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speedrange:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60

Hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094:

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ± 0.2 mm

Tube outside diameter:  106 ± 0.4 mm

Tube length:  225 ± 0.5 mm

 

Compressed air distribution station:

Mobile aspirator guns with hoses

Electrical control equipment

For electrical power

                general : 3 x 380v/50hz plus ground wire

Euro-standard: 3x400v 50 or 60hz plus ground wire

Maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation: ±2%

 

Process control system (cif):

Fully integrated control system to control and monitor the entire spinning line.

The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control:

Spinning section.

Speed adjustment for the extruder motor is done via a dc-convertor.

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor.

While current flows, a voltage is inducted into the rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

HOURLY PRODUCTION:

FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.

(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)

 

FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.

 

FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.

 

MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED

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TT-3491 CUMBERLAND 37B GRANULATOR, 100 HP, 100 KW REFURBISHED 100 HP TYPE SELLING CATEGORY SIZE REDUCTION / GRANULATORS / SHREDDERS CONDITION USED QUANTITY: 1 Learn More