Search results for: 'Complete+par'

REFERENCE NUMBER: R-7904

DEINKING PLANT, CAPACITY 150 TPD

 

QUANTITY: 1

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R-6855 STA IMPIANTI MILLENNIUM 3 ROASTING MACHINES

THE ROASTING MACHINES SERIES MILLENNIUM 3 REALIZED BY STA IMPIANTI SRL CONFIRM THEMSELVES CAPABLES OF A WORLD LEADING TRADE MARK IN DESIGN AND PROJECTATION OF INDUSTRIAL AUTOMATIC ROASTING MACHINES FOR COFFEE AND OTHER SIMILAR PRODUCTS. THESE MACHINES, ALLOWING HIGHLY INTEGRATED TECHNOLOGICAL SOLUTIONS, ANTICIPATE THE MOST ADVANCED MARKET DEMANDS.
THANKS TO THE CONSTANT PURSUIT OF HIGH QUALITY STANDARD AND THE COMPANY’S DESIRE TO PROVIDE AT THE SAME TIME A PRODUCT TAILORED TO THE NEEDS OF EACH CLIENT COMPANY, STA IMPIANTI SRL IS ABLE TO OFFER THE BEST SOLUTION IN THE MARKET.

THE ROASTING MACHINES SERIES MILLENNIUM 3 ARE GUARANTEE OF THE HIGHEST STANDARDS OF TECHNOLOGY DECLINED

ON CONCEPS OF HIGH PRODUCTION, MAXIMUM PERFORMANCE, RELIABILITY TOTAL SAFETY WITH LOW NOISE AND ENVIRONMENTAL EMISSIONS.

STANDARD EQUIPMENT:

ELECTRIC CONTROL BOARD WITH PLC + TOUCH SCREEN FOR FULL AUTOMATIC OR PARTIAL DRIVE.
AUTOMATIC ROASTING PROCESS WITH RECORDING – STORAGE OF ROASTING PARAMETERS
SYSTEM CONTROL THROUGH PLC + TOUCH SCREEN
FITTINGS FOR PC
ALARM SYSTEM BY BUZZER AND SIGNAL LAMP WITH DISPLAY ANOMALIES.
PRE-HEATING SYSTEM FOR RAW COFFEE IN STAND-BY
TEMPERATURE COFFEE CONTROL BOTH DURING ROASTING AND COOLING CYCLE.
HOT AIR GENERATOR (STA IMPIANTI‘ PATENTED SYSTEM)
“LOW INERTIA” DEVICE FOR IMMEDIATE STARTING OF PRODUCTION
INDUSTRIAL GAS BURNER TYPE MODULATING OR GASOIL BURNER AT MULTI STAGES OF FLAME ACCORDING APPLICATION.
PROCESS AIR ADMITTANCE CONTROL SYSTEM
FITTINGS FOR CLEAN AIR BY AIR EXCHANGER
CONTROL BOARD COMPLETE WITH LIGHTING DEVICE
SCREENER WITH PNEUMATIC DRAWING
WATER PUMP COMPLETE WITH TANK AND SAFETY BY PASS DEVICE
PRE COOLING SYSTEM OVER ROASTING DRUM
PRE COOLING SYSTEM CONNECTED TO THE COOLER
FIRE PREVENTION SYSTEM LINKED TO THE CYCLONE-CHAFFS COLLECTOR.
CYCLONE-CHAFFS COLLECTOR WITH DRIVEN STAR VALVE
CYCLONE FOR COOLER AND DESTONER
SELF CLEANING COOLING TANK
ADDITIONAL EMERGENCY UNLOADING FOR COOLER
INTEGRATED DESTONER
SERVOCONTROL DEVICE FOR REMOTE ADJUSTMENT OF DESTONER
SOUND PROOFING SYSTEM
GLOBAL SAFETY PROTECTION
OPTIONAL EQUIPMENT

COMPUTERIZED AUTOMATIC ROASTING PROCESS CARP MANAGED BY PC AND MONITOR.
CLEAN AIR BY AIR GENERATOR-EXCHANGING SYSTEM
POST COMBUSTOR TYPE THERMAL BURNER OR CATALYTIC
EXTERNAL DRAWING AIR (QUICK FRESH) SYSTEM
DESTONER WEIGHING CELLS
CHAFFS COMPACTOR.
HEATING ADDUCTION SYSTEM:

PATENTED SYSTEM BY STA IMPIANTI SRL SPECIFICALLY STUDIED FOR ROASTING LINE APPLICATIONS. THIS SYSTEM ALLOWS SHORTER AND HOMOGENEOUS ROASTING TIME:

BY CONVECTION HOT AIR FLOWING THROUGH THE COFFEE IN THE DRUM
BY CONDUCTION DUE TO THE HEATED ROASTING DRUM
BY IRRADIANCE FROM THE GRATE LOCATED BETWEEN THE FLAME AND THE ROASTING DRUM (INFRARED RAYS)
HOT AIR GENERATOR:

THREE ARE THE POSSIBILITIES OF SETTLEMENT TO THE OVER INDICATED SYSTEM:

AIR BY AIR EXCHANGING SYSTEM WITH RECOVERY DEVICE (100% CLEAN AIR)
CONVENTIONAL GENERATOR
HEATING GENERATOR WITH PARTIAL OR TOTAL RECYCLE

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P-5096 STA ROASTING SYSTEM MILLENIUM 3 240 KILOS

ABSOLUTE RESPECT OF THE COFFEE, BIG PERFORMANCE IN REDUCED SPACES WITH MOST HOT AIR THROUGH THE BEANS OF A DRUM BATCHING SYSTEM. 10 YEARS OF VERY EXCITING RESEARCH HAS GONE INTO THIS LINE OF MACHINES. MILLENNIUM CONCENTRATES TECNOLOGY INNOVATION IN THE RESPECT OF THE PRODUCT QUALITY WHICH HAS NEVER BEEN REALISED BEFORE. WE GIVE VALUE TO YOUR PRODUCT WHILE MAKING YOUR JOB SIMPLER.

TECHNICAL DATA:
CONTROL BOARD WITH PARTIAL OR FULL AUTOMATIC DRIVE.
COMPUTERIZED AUTOMATIC ROASTING PROCESS WITH RECORDING SYSTEM.
CONTROL THROUGH PLC. FITTING FOR PC
ALARM SYSTEM BY BUZZER AND SIGNAL LAMP WITH DISPLAY ANOMALIES
PRE-HEATING SYSTEM FOR RAW COFFEE IN STAND-BY
TEMPERATURE COFFEE CONTROL BOTH DURING ROASTING AND COOLING CYCLE
HOT AIR GENERATOR (STA IMPIANTI PATENTED SYSTEM).
"LOW INERTIA" DEVICE FOR IMMEDIATE STARTING OF PRODUCTION.
INDUSTRIAL BURNER WITH 3 LEVELS (VARIABLES) AT IMMEDIATE ANSWER
PROCESS AIR ADMITTANCE CONTROL SYSTEM.
FITTING FOR CLEANED AIR TO AIR EXCHANGER
CONTROL BOARD COMPLETE WITH LIGHTING DEVICE.
SCREENER WITH AUTOMATIC DRAWING.
WATER PUMP COMPLETE WITH TANK AND SAFETY “BY PASS” DEVICE.
PRE-COOLING SYSTEM CONNECTED TO THE ROASTING DRUM.
PRE-COOLING SYSTEM CONNECTED TO THE COOLER.
FIRE PREVENTION SYSTEM LINKED TO THE CHAFF COLLECTOR.
CYCLON FOR COOLER AND DESTONER.
SELF-CLEANING COOLING CONTAINER.
ADDITIONAL EMERGENCY DISCHARGE FOR COOLER.
INTEGRATED DESTONER.
SERVOCONTROL DEVICE FOR REMOTE ADJUSTMENT OF DESTONER.
SOUND PROOFING SYSTEM
GLOBAL SAFETY PROTECTION

QUANTITY: 1

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REFERENCE NUMBER: C-4085

GREENVILLE CONTINUOS INDIGO & SULPHUR AND MERCERIZING DYEING LINE, YEAR RECONDITIONED 2004

 

GREENVILLE CONTINUOS INDIGO & SULPHUR AND MERCERIZING DYEING LINE

IN 20 ROPES

YEAR RECONDITIONED: 2004

AND THEN IT STOPPED ON 2009

STILL ON MILL FLOOR

 

A-BALL WARPING MACHINES:

OFFER 001

RED-CHATWOOD BALL WARPER

MODEL: WC 480

YEAR: 1991

MAX. DIAMETER: 1200mm

TRAVERSE MAX.1200mm

MAX. WEIGHT: 816 KGS

ELECTRONIC CONTROL

2 ROLLERS WITH SENSOR

FOR AUTOMATIC REGULATION

AND CONSTANT AND PERIPHERIC WINDING SPEED

AND TENSION YARN FROM CREEL

QUANTITY: 1

 

OFFER 002

REED-CHATWOOD V CREEL

MODEL: LVC/A

YEAR: 1991

WITH ELECTRONIC TENSION REGULATION

504 POSITIONS WORKING

504 POSITIONS STORAGE

GAUGE 340mm X 340mm

80-WOOD LOG

QUANTITY: 2

 

OFFER 003

INDIGO & SULPHUR AND MERCERIZING ROPES DYEING LINE:

YEAR: 1972

YEAR RECONDITIONED: 2004

GREENVILLE

ROPES RANGE 20 ROPES

THIS ROPE RANGE HAS THE FLEXIBILITY TO PRODUCE 11 DIFFERENT DYEING PROCESS

QUANTITY: 1

 

COMPLETE OF:

OFFER 004

CREEL FOR 20 BALLS WARP POSITIONS

QUANTITY: 1

 

OFFER 005

ROPES YARN INTRODUCTION

AND DRAGGING CALENDER

QUANTITY: 1

 

OFFER 006

TANK1 - SODAING, IMBIBITION AND PURGING TANK

WITH LIQUID CIRCULATION

AND FILTERING GROUP

WITH SQEEZING PADDER FOR 10000 KGS

IN UPPER POSITION

QUANTITY: 1

 

OFFER 007

STEAMER

WITH VERTICAL PASSAGES OF FABRIC BY 6 UPPER

AND UNDER 5 CYLINDERS

CAP.L.M.40

QUANTITY: 1

 

OFFER 008

TANK2- FIXING, WASHING, INDIGO DYEING TANK

WITH SQEEZING PADDER FOR 10000 KGS FOR EACH TANK

QUANTITY: 1

 

OFFER 009

8 LONGITUDINAL FINNED CYLINDERS FOR OXIDIZATION OF INDIGO-DYED YARNS

FABRIC CAPACITY 28 LINEAR METERS

QUANTITY: 1 SET

 

OFFER 010

TANK3 - NEUTRALIZATION, WASHING AND INDIGO DYEING

WITH SQEEZING PADDER 10000 KGS

IRON AISI 316 FOR EACH TANK

QUANTITY: 1

 

OFFER 011

8 LONGITUDINAL FINNED CYLINDERS FOR OXIDIZATION OF INDIGO-DYED YARNS

FABRIC CAPACITY 28 LINEAR METERS

QUANTITY: 1 SET

 

OFFER 012

TANK4-TANK5

WASHING AND INDIGO DYEING TANK

WITH SQEEZING PADDER 10000 KGS FOR EACH TANK

QUANTITY: 2

 

OFFER 013

8 LONGITUDINAL FINNED CYLINDERS FOR OXIDIZATION OF INDIGO-DYED YARNS

FABRIC CAPACITY 28 LINEAR METERS

QUANTITY: 1 SET

 

OFFER 014

TANK6-TANK7 - WASHING AND INDIGO DYEING

BLACK SULPHUR DYEING

WITH SQEEZING PADDER 10000 KGS

FOR EACH TANK

QUANTITY: 2

 

OFFER 015

8 LONGITUDINAL FINNED CYLINDERS FOR OXIDIZATION OF INDIGO-DYED YARNS

QUANTITY: 1 SET

 

OFFER 016

TANK8 - INDIGO SPECIAL COLORS DYEING

BLACK SULPHUR DYEING TANK

WITH LIQUID CIRCOLATION

AND FILTERING GROUP

WITH SQEEZING PADDER 10000 KGS FOR EACH TANK

QUANTITY: 1

 

OFFER 017

8 LONGITUDINAL FINNED CYLINDERS FOR OXIDIZATION OF INDIGO-DYED YARNS

FABRIC CAPACITY 28 LINEAR METERS

IN UPPER POSITION

QUANTITY: 1 SET

 

OFFER 018

STEAMER

WITH VERTICAL PASSAGES OF FABRIC BY 6 UPPER

AND UNDER 5 CYLINDERS

CAP.L.M.40

QUANTITY: 1

 

OFFER 019

INDIGO CIRCULATION TANK

COMPLETED WITH FILTERS, HEATING COILS AND

AUTOMATIC DOSER FOR HYDROSULPHITE CAPACIOUS FOR 200 LT.S

WITH DOSING PUMP FOR AUTOMATIC SODA DOSING

ELECTRONIC EQUIPMENT FOR CONTROL OF PH

AND REDOX PARAMETERS

QUANTITY: 1

 

OFFER 020

TANK9-TANK10 - INDIGO DYEING

BLACK SULPHUR DYEING

WITH SQEEZING PADDER 10000 KGS

FOR EACH TANK

QUANTITY: 2

 

OFFER 021

8 LONGITUDINAL FINNED CYLINDERS FOR OXIDIZATION OF INDIGO-DYED YARNS

QUANTITY: 1 SET

 

OFFER 022

TANK11-TANK12-TANK13 - HOT WASHING (AND/ OR INDIGO DYEING)

TANK WITH SQEEZING PADDER 10000 KGS

WITH INOX STEEL HOOD AND ASPIRATION FAN

ALL INSIDE AND OUTSIDE TANKS AND CYLINDERS ARE IN INOX IRON

ALL THE TANKS ARE THERMOREGULATED

EACH TANK IS COMANDED BY MOTOR POWER INVERTER

QUANTITY: 3

 

OFFER 023

RAMALLUMIN DRYING CYLINDERS

YEAR: 1972

YEAR RECONDITIONED: 2002

PART OF TEFLONED CYLINDERS

ALL CYLINDERS STEAM HEATING THERMOREGULATED EXIT

20 COILER SYSTEM FOR CANS

DIAMETER: 1200mm X H.800mm

FOR DYEING ROPES

PANEL ELECTRONIC COMPUTERIZED

AND ELECTRIC POWER FOR ALL FUNCTIONS OF THE LINE

ELECTRONIC CONTROL OF THE TENSION OF THE YARN

WITH ELONGATIONS IN %

BETWEEN THE DIFFERENT POINT

MOISTURE CONTROL

QUANTITY: 36

 

OFFER 024

CANS STORAGE

DIAMETER: 1200mm X H.800mm

INCLUDING-CABIES-PIPING

QUANTITY: 60

 

OFFER 025

INOX IRON CONTROL PANEL FOR THE DYEING PROCESS

QUANTITY: 1

 

OFFER 026

INOX IRON CONTROL PANEL FOR THE SPEED REGULATION

QUANTITY: 1

 

OFFER 027

INOX IRON CONTROL PANEL FOR THE COLORS KITCHEN

COLORS AUTOMATIC ELECTRONIC KITCHEN

QUANTITY: 1

 

OFFER 028

COMPOSED WITH:

CAPACIOUS FOR DARK INDIGO SALVAGE FOR 3500 LTS EACH

QUANTITY: 6

 

OFFER 029

CAPACIOUS FOR DARK INDIGO SALVAGE FOR 10000 LTS EACH

ALL THE CAPACIOUSES ARE IN INOX IRON

AND ARE PROVIDED WITH THE ELECTRIC AGITATOR

PART OF THEM ARE THERMOREGULATED

QUANTITY: 6

 

OFFER 030

DIRECT WARPER MACHINES FOR REBEAMING:

REED-CHATWOOD CHAIN BEAMERS DIRECT WARPERS

MODEL: SBB

YEAR: 1991

MAX. SPEED 410 M/MIN

BEAM FLANGE

DIAMETER: 1000mm

BEAM MAX. WEIGHT: 907 KGS

FOR REBEAMING FROM CANS

WITH ROPES DYEING

TO REED-CHATWOOD CHAIN BEAMERS

WITH AUTOMATIC ELECTRONIC PREFEEDER ACCUMULATOR

WITH 2 POSITIVE ROLLERS

FOR ELECTRONIOC CONTROL OF CONSTANT TENSION

AND PERIPHERIC SPEED ROPES

QUANTITY: 1

 

OFFER 031

NUOVA FORMIA CHAIN BEAMERS DIRECT WARPERS

YEAR: 1987

MAX. SPEED: 410 M/MIN

BEAM FLANGE DIAMETER: 1000mm

BEAM MAX. WEIGHT: 907 KGS

FOR REBEAMING FROM CANS

WITH ROPES DYEING

TO NUOVA FORMIA CHAIN BEAMERS

WITH AUTOMATIC ELECTRONIC

PREFEEDER ACCUMULATOR

WITH 2 POSITIVE ROLLERS

FOR ELECTRONIOC

CONTROL OF CONSTANT TENSION

AND PERIPHERIC SPEED ROPES

QUANTITY: 5

 

OFFER 032

WARP BEAMS FLANGE DIAMETER: 1000mm

INSIDE DISTANCE FLANGE TO FLANGE: 1600mm

FOR EXIT CHAIN BEAMERS AND FEEDING CREEL ROTAL

SIZING MACHINE

SPARE PARTS EXISTING IN THE COMPANY

QUANTITY: 100

 

OFFER 033

SIZING MACHINE

ROTAL SIZING MACHINE

YEAR: 1990

QUANTITY: 1

 

COMPOSED WITH:

OFFER 034

FEEDING CREEL FOR 16 POSITIONS FOR BEAMS FLANGE

DIAMETER: 1000mm X INSIDE

DISTANCE FLANGE TO FLANGE 1600mm

QUANTITY: 1

 

OFFER 035

SIZE TANK WITH DOUBLE GROUP OF DOUBLE SQEEZING

3 CYLINDERS EACH SET GROUP

HIGH PRESSURE TYPE

YEAR: 1999

COMPLETE

QUANTITY: 2

 

OFFER 036

DRYER-GROUP MODEL

OF 16 DRYING INOX CYLINDERS

DIAMETER: 800mm

PART OF THEM TEFLONED

WITH SIDE COVERINGS AND ASPIRATOR

QUANTITY: 1

 

OFFER 037

AUTOMATIC BEAMING MACHINE FOR BEAMS

WIDTH: 2600mm

FOR FLANGE DIAMETER: 1200mm

COMPLETED WITH ELECTRONIC CONTROLS, ETC

QUANTITY: 1

 

OFFER 038

SIZING KITCHEN

COMPOSED OF INOX

1 TANK FOR SIZE PREPARATION

CAPACITY: 1000LTS

AND CAPACIOUS FOR COOKING AUTOCLAVE OF 1000 LTS

AND OF 2 STORAGE RESERVE SIZING CAPACIOUS FOR 1500 LTS

COMPLETED WITH ELECTRIC PANEL

WITH THERMOREGULATION, ETC

QUANTITY: 1

 

QUANTITY: 1 LINE

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REFERENCE  NUMBER:  G-0784

RIETER FDY  EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98

 

1. Machine m26/39:

Year 1996

For 1 fdy spinning line with 2+4 positions, each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  800 mm

Spinning pump capacity:  4x10 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  670 mm

Quench length:  1700 mm

Number of spin-finish pumps per position:  1

Capacity of spin-finish pump:  4x0.05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

Extruder for 4 positions Year 1998:

 

1 extruder type e1. 105-30m:

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  105 mm

-l/d ratio:  30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 58 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 95kw

-extruder frame

 

1 extruder measuring head, dowtherm vapour heated

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

Extruder for 2 positions Year 1998:

1 extruder type e1. 60-30

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  60 mm

-l/d ratio:  30

-barrel with

                electrical ceramic heaters

                6 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 17 kw

                inlet zone, water cooled

                insulation

-screw nitrited with maddock mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated year 1998

-measuring head comprising:

                insulation

Double pt100, one each for melt and dowtherm vapour temperature

                                pressure sensors for melt pressure

                burst disc for power switch-off at overpressure.

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam year 1998

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 25 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled level gauge

- vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

-max pressure in the spinpack:  350 bar

-design temperature:  320 °c

-spinneret outside dimensions:  95 mm

-bottom loading design

-bayonet locking, insert and tighten by turning 90°

-self sealing system

-sand or metal powder filtration, 3 cm filling depth

-wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 6 ccm/rev

Each spin pump system comprising

Individual drive motor with flange connection to the reduction gear

Hollow gear shaft for installation of spin pump shaft

Shaft with shear pin protection

Reduction ratio 1:80

Pump speed:  8-30 rev/min

Motor type:  synchronous ac-motor

Rated power:  500w at 50 cps

 

Quench air cabinets bsk 670/1700:

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                4 spin finish application nozzles

                1 yarn cutter / aspirator unit

                1 spin finish pump

                4 centring yarn guides

                4 intermingling units

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls year 1998:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speed range:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60 hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ±0.2 mm

Tube outside diameter:  106 ±0.4 mm

Tube length:  225 ±0.5 mm

 

Oil-mist lubrication unit:

Compressed air distribution station

Mobile aspirator guns with hoses

Electrical control equipment

-for electrical power

                general:  3 x 380v/50hz plus ground wire

                euro-standard:  3x400v 50 or 60hz plus ground wire

                maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation:  ±2%

 

Process control system (cif):

                fully integrated control system to control and monitor the entire spinning line.

                the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control year 1998:

 

Spinning section:

Speed adjustment for the extruder motor is done via a dc-convertor

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the

Rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

2. Machines m27/ 28 / 30 year 1998:

For 3 fdy spinning lines each with 2 positions, and each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  1000 mm

Spinning pump capacity:  4x7.5 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  470 mm

Quench length:  1200 mm

Number of spin-finish pumps per position:  2

Capacity of spin-finish pump:  4x0.16 ccm/rev + 4x0,05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

 

1 extruder type e1. 60-30m

-nominal extruder capacity:  max 80 kg/h for pp

-screw diameter:  65 mm

-l/d ratio: 30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 22 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated:

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated:

Melt distribution system comprising:

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam:

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 18 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled

-level gauge

-vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

Max pressure in the spinpack:  350 bar

Design temperature:  320 °c

Spinneret outside dimensions:  95 mm

Bottom loading design

Bayonet locking, insert and tighten by turning 90°

Self sealing system

Sand or metal powder filtration, 3 cm filling depth

Wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 7.5 ccm/rev

Each spin pump system comprising

                individual drive motor with flange connection to the reduction gear

                hollow gear shaft for installation of spin pump shaft

                shaft with shear pin protection

                reduction ratio:  1:80

                pump speed:  8-30 rev/min

                motor type:  synchronous ac-motor

                rated power:  500w at 50 cps

 

Quench air cabinets bsk 470/1200

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                2 spin finish application nozzles per end

                1 yarn cutter / aspirator unit

                2 spin finish pump

                4 centring yarn guides

                4 pre-intermingling jets

                4 intermingling units

                1 additional operator panel between duo1 and duo 2.

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speedrange:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60

Hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094:

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ± 0.2 mm

Tube outside diameter:  106 ± 0.4 mm

Tube length:  225 ± 0.5 mm

 

Compressed air distribution station:

Mobile aspirator guns with hoses

Electrical control equipment

For electrical power

                general : 3 x 380v/50hz plus ground wire

Euro-standard: 3x400v 50 or 60hz plus ground wire

Maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation: ±2%

 

Process control system (cif):

Fully integrated control system to control and monitor the entire spinning line.

The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control:

Spinning section.

Speed adjustment for the extruder motor is done via a dc-convertor.

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor.

While current flows, a voltage is inducted into the rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

HOURLY PRODUCTION:

FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.

(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)

 

FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.

 

FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.

 

MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED

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REFERENCE NUMBER: P-2532 MULLER MDR 42 CROCHET MACHINES YEAR 2003 to 2004 WIDTH 600mm GUAGE 15 MULLER MODEL: MDR 42 CROCHET MACHINES YEAR: 2003 to 2004 GUAGE: 15 12 ELECTRONIC WEFT BARS WIDTH: 600mm COMPLETE WITH ELASTIC THREADS DEVICE CREEL 264/22 POSITIONS MACHINES IN PERFECT WORKING CONDITION AND COMPLETE OF ALL THEIR PARTS AND ACCESSORIES QUANTITY AVAILABLE: 4 Learn More

REFERENCE NUMBER: M-3150

COMPLETE OPEN END PLANT WITH 1200 ROTORS YEAR 1990-2005

 

COMPLETE OPEN END PLANT WITH 1.200 ROTORS

YEAR FROM 1990 TO 2005

 

1 LINE WORKED  100% PURE COTTON

1 LINE WORKED  100% COTTON WASTE 

PRODUCTION CAPACITY  MAX 10.000 KGS PER DAY

NE COUNTS: FROM NE 5 TO NE 30

380 VOLTS 50 HZ

 
BLOWROOM

01 TRUETZSCHLER BLENDOMAT BDT-019/2.300 , YEAR 1993, W.W. 2.300 MM
01 RIETER MONOCYLINDER B4/1, YEAR 1990

01 RIETER FEEDER B3/3R, YEAR 1990

01 RIETER UNIMIX B7/3, YEAR 1990

01 TRUETZSCHLER CAGE CONDENSER BRC01,YEAR 2005

01 TRUETZSCHLER MXU6- MULTI MIXER, YEAR 2005
01 TRUETZSCHLER MXU6- MULTI MIXER INCORPORATE WHIT CLC1, YEAR 2005

01 TRUETZSCHLER SCFO SECUROMAT FOREIGN FIBRE DETECTOR, YEAR 2005

01 TRUETZSCHLER FEEDER BOU3, YEAR 2005
01 TRUETZSCHLER CVT3 CLEANER, YEAR 1999

02  TRUETZSCHLER DX DUSTEX, YEAR 1993 AND 2005
01 JOSSI VISION SHELD, YEAR 2007

CARDS

10  TRUTZSCHLER DK 803 CARDS, YEAR  1999

TRUTZSCHLER CHUTE FEED
ALLUMINIUM FLATH
CANS DIA 1000MM X 1190MM
AUTOMATIC  CAN CHANGERS

DRAWFRAMES

02 RIETER SB 51 DRAWFRAMES, YEAR 1990
CAN DIA 600MM X 1200MM
AUTOMATIC CAN CHANGER

 

01 RIETER RSB 51 DRAWFRAMES,  YEAR 1990
CAN DIA 600MM X 1200MM
AUTOMATIC CAN CHANGER

 
01 RIETER RSB D30 DRAWFRAMES , YEAR 2001
CAN DIA 450MM X 1070MM
WITH AUTO LEVELLING AND AUTOMATIC CAN CHANGERS

 

01 RIETER RSB D35 DRAWFRAMES , YEAR 2005
CAN DIA 450MM X 1070MM
WITH AUTO LEVELLING AND AUTOMATIC CAN CHANGERS

02  VOUK  SH802 , YEAR 1994 AND 1995
CAN DIA 450MM X 1070MM
WITH AUTO LEVELLING AND AUTOMATIC CAN CHANGERS

 

OPEN END
03 SCHLAFHORST AUTOCORO OPEN END SPINNING FRAME , 2 X YEAR 2000 , 1 X YEAR 2001
TYPE ACO 288 WITH SE 11 SPINBOX , SRZ  6”
240 ROTORS , ROTOR 33/36/40 ,OPENING ROLLER TYPE B174 OR OB20
WAXING, WITH  CLEARERS COROLAB MODEL V.3.6. 2 X AUTOMATIC YARN PIECER ASW

02 SCHLAFHORST AUTOCORO OPEN END SPINNING FRAME , YEAR 1995
TYPE ACO 288 WITH SE 9 SPINBOX , SRZ  6”
240 ROTORS , ROTOR 33,OPENING ROLLER TYPE B174 OR OB20
WAXING, CLEARERS COROLAB FOREING FIBER MODEL V.3.6.U1.39 ,  2 X AUTOMATIC YARN PIECER ASW

INCLUDED IN THE PLANT

CENTRAL SUCTION
CANS

02 HORIZONTAL PRESS  RIETER A5/1, YEAR 1990 ,WHIT FASER COMPACTOR  

SPARE PARTS

CATALOGS

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REFERENCE NUMBER: V-1045 THIBEAU CARDING MACHINE WORKING WIDTH: 2,500mm SPECIFICATIONS: MAKE: THIBEAU TYPE: CA5 Y.O.C.: 1984 – 1985 WORKING WIDTH: 2,500mm QUANTITY AVAILABLE: 1 Learn More

REFERENCE NUMBER: K-1782 AUTOMATIC BAGGING LINE MOD. EASY BAG - WITHOUT LEAFLET INSERTION DESCRIPTION: THIS IS AN AUTOMATIC LINE COMPLETE WITH ROBOTIC MACHINES SPECIFICALLY FOR FILLING PILLOWS AND CUSHIONS INTO PLASTIC BAGS WITH PRESS AND WELDING SYSTEM WITH BAGGED CUSHIONS AUTOMATIC OUTPUT. QUANTITY AVAILABLE: 1 Learn More

REFERENCE NUMBER: M-0461 COMPLETE COMBED COTTON RING SPINNING MILL -10,560 SPINDLES -YEAR 1993 QUANTITY AVIAILABLE: 1 Learn More