Search results for: 'Reference+No'

REFERENCE NUMBER: T-6543

MEDICAL UNIVERSAL TENSILE TESTING EQUIPMENT

 

SHANDONG INDEPENDENTLY RESEARCH AND DEVELOPMENT THIS COMPREHENSIVE TESTING MACHINE FOR SURGICAL MASK & PROTECTIVE CLOTHING, IT IS WIDELY USED IN A VARIETY OF MASK STRENGTH DETECTION PROJECTS.FEATURES:COMPLY WITH NATIONAL STANDARDS, MEDICAL STANDARDS TESTING REQUIREMENTS, AUTOMATIC SOFTWARE CONTROL SYSTEM, MEET THE REQUIREMENTS OF DATA STORAGE, PRINTING, COMPARISON. THE IMPORTED SERVO MOTOR IS EQUIPPED WITH PRECISION SCREW DRIVE SYSTEM TO ENSURE THE STABILITY OF TEST DATA.

 

TEST STANDARDS:

GB 19082-2009 TECHNICAL REQUIREMENTS FOR DISPOSABLE PROTECTIVE CLOTHING FOR MEDICAL USE (4.5 BREAKING STRENGTH -THE BREAKING STRENGTH OF MATERIALS IN KEY PARTS OF PROTECTIVE CLOTHING SHOULD NOT BE LESS THAN 45N)

(4.6 ELONGATION AT BREAK -THE ELONGATION AT BREAK OF KEY PARTS OF PROTECTIVE CLOTHING SHOULD NOT BE LESS THAN 15%)

SELF-PRIMING FILTER RESPIRATOR FOR RESPIRATORY PROTECTION ARTICLES5.6.2 BREATHING BONNET -BREATHING BONNET SHALL BE SUBJECT TO AXIAL TENSION"DISPOSABLE MASK: 10N FOR 10S" "REPLACEABLE MASK: 50N FOR 10S"

(5.9 HEADBAND -HEADBAND SHOULD BEAR THE TENSION "DISPOSABLE MASK: 10N, 10S" "REPLACEABLE HALF MASK: 50N FOR 10S" "FULL MASK: 150N FOR 10S")

5.10 JOINTS AND CONNECTING PARTS -JOINTS AND CONNECTING PARTS SHALL BE SUBJECT TO AXIAL TENSION

"REPLACEABLE HALF MASK: 50N FOR 10S" "FULL COVER 250N FOR 10S"

GB/T 32610-2016 TECHNICAL SPECIFICATION FOR DAILY PROTECTIVE MASKS

(6.9 BREAKING STRENGTH OF THE MASK BELT AND THE CONNECTION BETWEEN THE MASK BELT ANDTHE MASK BODY ≥ 20N)

(6.10 FASTNESS TO BREATHING BONNET: NO SLIPPAGE, BREAKAGE OR DEFORMATION SHALL OCCUR)

YY/T 0699-2013 DISPOSABLE SURGICAL MASK

(4.4 MASK BELT -THE BREAKING FORCE AT THE CONNECTION POINT BETWEEN EACH MASK BELT AND THE MASK BODY IS NOT LESS THAN 10N)

YY 0469-2011 SURGICAL MASK FOR MEDICAL USE (5.4.2 MASK BELT)

GB/T 3923.1-1997 DETERMINATION OF BREAKING STRENGTH AND ELONGATION AT BREAK OF FABRICS (STRIP METHOD)

DISPOSABLE RUBBER INSPECTION GLOVES (6.3 TENSILE PROPERTIES)

 

INSTRUMENT TECHNICAL PARAMETERS:

SPECIFICATION: 200N (STANDARD) 50N, 100N, 500N, 1000N (OPTIONAL)

ACCURACY: BETTER THAN 0.5RESOLUTION OF FORCE VALUE: 0.1N

DEFORMATION RESOLUTION: 0.001mm

TEST SPEED: 0.01mm/MIN ~ 2000mm/MIN (STEPLESS SPEED REGULATION)

WIDTH OF SAMPLE: 30mm (STANDARD FIXTURE) 50mm (OPTIONAL FIXTURE)

CLAMPING OF SAMPLES: MANUAL (PNEUMATIC CLAMPING CAN BE CHANGED)

STROKE: 700mm (STANDARD) 400mm, 1000mm (OPTIONAL)

 

QUANTITY: 1

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REFERENCE NUMBER: T-6550

MEDICAL PROTECTIVE CLOTHING BLOOD SYNTHETIC PENETRABILITY TESTER

 

TECHNICAL SPECIFICATIONS AND CONFIGURATION:

1. THE INSTRUMENT ADOPTS AN AIR SOURCE THAT CAN PROVIDE (0.5 ~ 30±0.1) KPA PRESSURE TO CONTINUOUSLY PRESSURIZED THE SAMPLE, WHICH IS NOT RESTRICTED BY THE SPACE OF THE TEST SITE;

2. THE AIR PRESSURE RANGE CAN BE ADJUSTED FREELY, AND THE ADJUSTMENT RANGE (0.5 ~ 30) KPA;

3. COLOR TOUCH SCREEN DISPLAY AND OPERATION;

4. THE SAMPLE CLAMPING PAD IS PROCESSED WITH IMPORTED SPECIAL ALUMINUM PROFILES, WHICH IS LIGHT IN MATERIAL, CLEAN IN SURFACE AND NEVER RUSTS.

5. THE INSTRUMENT ADOPTS IMPORTED SPECIAL ALUMINUM WIRE DRAWING PANEL, EQUIPPED WITH METAL KEYS, SENSITIVE OPERATION, NOT EASY TO DAMAGE;

6. CLAMPING DEVICE FOR INSTRUMENT SAMPLES, EQUIPPED WITH LOCKING PROTECTION, TO PREVENT THE SYNTHETIC BLOOD FROM SPLASHING AROUND;

7. CLAMPING FORCE IS ACCURATE AND RELIABLE;

8. THE TEST TANK IS EQUIPPED WITH A SPECIAL PLACEMENT DEVICE, WHICH IS CONVENIENT FOR CUSTOMERS TO OPERATE;

9. THE TEST TANK IS PROCESSED WITH SPECIAL 316 STAINLESS STEEL, AND THE TOP IS EQUIPPED WITH A SPECIAL COVER FOR HIGH TRANSPARENT PROTECTION;

10. THE WASHER BELOW THE SAMPLE IS MADE OF HIGH-QUALITY PTFE MATERIAL AFTER SPECIAL PROCESSING;

11. SQUARE METAL BLOCK NET: OPEN SPACE ≥50°%; BENDING ≤5mm AT 30KPA;

12. INSTRUMENT TIME CONTROL ACCURACY ≤01 SECONDS;

13. THE SHELL OF THE INSTRUMENT IS MADE OF HIGH-QUALITY METAL BAKING PAINT, WHICH IS BEAUTIFUL AND GENEROUS.

14. EQUIPPED WITH PRINTER INTERFACE, CONNECTED TO THE PRINTER CAN DIRECTLY PRINT DATA REPORTS.

 

TECHNICAL PARAMETERS:

1. SAMPLE SIZE: 75mm X 75mm

2. TEST AREA: 28.26 SQUARE CENTIMETERS

3. AIR PRESSURE ADJUSTMENT RANGE (0.5 ~ 30) KPA

4. EXTERNAL SIZE: 500mm X 500mm X 500mm (L X W X H)

5. WEIGHT OF THE INSTRUMENT: 40 KG

6. POWER SUPPLY: AC220V, 50HZ,SCOPE OF SUPPLY: 1. ONE MAIN MACHINE; 2. TWO PTFE GASKETS; 3. TWO ORDINARY WASHERS; 4. ONE METAL BLOCKING NET; 5. A SET OF SPECIAL LOCKING TOOLS; 6. ONE HIGH-QUALITY SILENT AIR PUMP, [NOTE: SAFETY PRODUCTION LICENSE IS NOT INCLUDED]. 7. EQUIPPED WITH PRINTER INTERFACE; 8. ONE SAMPLE TEMPLATE; 9. ONE PRODUCT CERTIFICATE; 10. ONE COPY OF PRODUCT OPERATION MANUAL.

 

OPERATION INSTRUCTION:

INSERT THE AIR PUMP OUTPUT PIPE INTO THE OIL AND WATER SEPARATOR OF THE INSTRUMENT AS REQUIRED (PRESSURE 0.1-0.3MPA).

AFTER SWITCHING ON THE POWER, THE STARTUP INTERFACE (NAME OF THE DEVICE) IS DISPLAYED.

PRESS THE "ENTER" BUTTON TO ENTER THE TEST INTERFACE, AS SHOWN IN THE FOLLOWING FIGURE:

CLICK "SETTING” BUTTON, GET INTO PARAMETER SETTING SCREEN, AS BELOW THIS SCREEN CAN SET THE SYSTEM TIME, DATE AND TESTING TIME, AFTER SETTING, CLICK "SAVE” BUTTON TO KEEP THE SETTING DATA. (NOTE: IT REQUIRES 5 MINUTES IN THE STANDARD)

 

QUANTITY: 1

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REFERENCE NUMBER: T-6591

DISPOSABLE FACE MASK

 

MATERIAL:NON-WOVEN WITH LAYERS FILTRATION SYSTEM

SIZE:L175X W95mm

COLOR:BLUE

MOISTURE-PROOF, BREATHABLE, NON-TOXIC,NON IRRITAING SOFT AND COMFORTABLE

FILTER EFFECT: PROTECTION LEVEL

PACKING: 20PCS/1 OPP BAG

VACUUM PACKING

CARTON SIZE: 520 X520 X720mm

8000PCS/CARTON

G.W: 28 KG

 

LEAD TIME-SHIPPING 5-7 DAYS BY EXPRESS: MASS GOODS 2-4 DAYS

ITEM 001

QUANTITY: 10,000

ITEM 002

QUANTITY: 50,000

ITEM 003

QUANTITY: 100,000

 

LEAD TIME-SHIPPING 5-7 DAYS BY EXPRESS: MASS GOODS 5-12 DAYS 

ITEM 004

QUANTITY: 500,000

ITEM 005

QUANTITY: 1,000,000

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P-6603 SILOS ROASTED COFFEE STORAGE (STONER FED)

THIS UNIT NEEDS TO BE REMOVED TO MAKE ROOM FOR BIG WALK-IN COOLER - AND IT CAN BE CHANGED RADICALLY TO FIT MOST ANY SITUATION. THE ACTUAL DE-STONER IS SITTING NEXT TO THE COOLER ON A 90 KILO PROBAT (ALTHOUGH THIS STONER/STORAGE SILO IS NOT LIMITED TO ANY SIZE AS THE STONER DOES NOT KNOW HOW BIG THE COOLER - IT ONLY KNOWS TO KEEP GOING TILL IT IS EMPTY.

STONER LIFTS COFFEE UP TO A SURGE HOPPER ABOVE - THEN GRAVITY FEEDS DOWN TO THE BIN THAT YOU TOLD IT TO GO . . . HOWEVER, THERE ARE SEVERAL OPTIONS ON HOW SUCH A SILO GETS LOADED - EVERYTHING FROM A SUCTION WAND TO OTHER CONFIGURATIONS OF THE GRAVITY ONE PICTURED . . . AS THIS IS A DISCUSSION TOPIC. THE TOP SECTION STANDS ALONE AND CAN EASILY BE REMOVED. THE ACTUAL STORAGE SILOS STAND ALONE AND THEY CAN BE EASILY REMOVED - OR EVEN BE MADE TALLER SHORTER TO FIT YOUR BUILDING. THEN THE BASE CAN BE ALTERED ACCORDINGLY. NOTICE THE CONTROL BOX ON THE LEFT SIDE - THAT IS 21 INCHES WIDE X 24 INCHES TALL AND 10 INCHES DEEP AND THAT CAN BE MOUNTED ON ANY WALL OR RIGHT WHERE IT IS . . . TOTALLY MOVABLE.

92.5 INCHES WIDE - THAT IS JUST SHORT OF 8 FEET OVERALL LENGTH.
8 FEET TALL FOR THE MAIN STORAGE PLUS THE STUFF ON TOP THAT MAY END UP BEING CHANGED.
36 INCHES WIDE ON THE STAND - BUT ACTUAL STORAGE IS 32 INCHES
19.5 CUBIC FEET OR 400 POUNDS ROASTED COFFEE
CAN BE USED FOR GREEN COFFEE - 850 POUNDS+
YOU CAN INSTALL ANY SPACE SAVING LOADING BLOWER, VACUUM OR EVEN AUGAR . . . GREEN OR ROASTED WHOLE BEAN
BASICALLY THERE ARE SO MANY CONFIGURATIONS OR WAYS TO USE THIS UNIT - IT IS JUST GREAT TO FIND SOMETHING SO WELL PRESERVED, AS THIS HAS BEEN SITTING UNUSED FOR AT LEAST 15 YEARS EVEN THOUGH THE ACTUAL COFFEE OPERATION IS VERY ACTIVE - JUST DID NOT USE THIS PARTICULAR CONFIGURATION.

QUANTITY: 1

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M-5175 OLBRICH COATING LINE FOR MANUFACTURING TARPAULIN AND BANNER PVC COATED FABRICS 3300mm

KNIFE OVER ROLL COATING
LIST OF EQUIPMENT FOR MANUFACTURING OF PVC COATED FABRICS, LINE CAN APPLY ANY TYPE OF COATING INCLUDING WATER BASED OR SOLVENT BASED AND EITHER CLEAR COAT THE FABRIC OR SATURATE COAT ANY WOVEN FABRIC , CAN ALSO DO SUNBRELLA TYPE TECHNICAL TEXTILES
FOR ONE SIDE COATING WITH KISS COATER

MANUFACTURED BY OLBRICH GMBH (ERECTED IN 2005) 3400mm (SCRIM CAN BE 3400mm WIDTH)
CAN MAKE 3350mm COATED FABRIC AND AFTER TRIMMED EDGES HAVE A FINISHED PRODUCT OF 3300mm (BEGINNING WITH A 3400mm SCRIM , THERE ARE INBUILT CUTTING BLADES FOR TRIMMING .
MANUFACTURED IN GERMANY BEGINNING 2003 AND 2004

COATING LINE
UNWINDER
PENDULUM
WEB CONTROL UNIT
PULLING STATION
PENDULUM
HEATING ROLLER (DIAMETER 570 mm)
PLATFORM
SAWING GAUGE
DOUBLE-KNIFE (DOCTOR) VERTICAL COATING MACHINE
VERTICAL DRIER
COOLING STATION WITH ROLLER LOCK
PENDULUM
SMOOTHING ROLL
MACHINE FRAME
IDLER ROLLER BRIDGE
PULLING STATION
PLATFORM
COATING MACHINE (KNIFE-OVER-ROLL)
HORIZONTAL DRIER
COOLING STATION
IDLER ROLLER BRIDGE
PLATFORM
SMOOTHING CALENDER
SUCTION HOOD
LACQUERING MACHINE (ZIMMER)
TEMPERATURE CONTROL UNIT
DRYER
ACCUMULATOR OF FABRIC
COMPUTER WITH SOFTWARE CONTROL
(SIEMENS)
ELECTRICAL CONTROL PLANT
WEIGHT-PER-UNIT-AREA
MEASURING GAUGE (2 UNITS MAHLO)-ISOTOPE NOT INCLUDED
REWINDER
FREE STANDING SLITTER-REWINDER (SEE PHOTO ATTACHED)
TRIMMING GOUGE

PERIPHERAL EQUIPMENT
LIQUIFIED GAS EQUIPMENT RH80 (RANSOME MANUFACTURING USA)
EVAPORATOR-RANSOME (USA)
CHILLER (ITALY) WITH EXPANSION TANK
BOILER ERENSAN MODEL 2000 (ISI SANAYI A.S. TURKEY) FOR HEATING OIL WITH EXPANSION TANK.
\BOILER FOR HEATING BUILDING, NOT INCLUDED
REGENERATIVE THERMAL OXIDIZER (RTO) ENVIROLOGIC USA
12 STAINLESS STEEL CONTAINERS FOR PLASTISOL VOLUME -1 M3
VACUUM DISSOLVER (SRUGO)-2 UNITS
PIPING, EXHAUST VENT PIPES (NO BUILDING HEATING PIPES )
OVERHEAD CRANE NOT INCLUDED

FLOORSPACE OCCUPIED BY THE LINE:
LENGTH 67,125mm
WIDTH 6200mm
HEIGHT 8100mm

SPEED 3 TO 30 M/MIN

HEATING SYSTEM: OIL

QUANTITY: 1 LINE

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M-5228 RIETER G33 COMPLETE PLANT YEAR 2003 WITH 24,000 SPINDLES

BLOWROOM LINE
(1) X A 11 RIETER BALE OPENER YEAR: 2003
(1) X B 10 RIETER FINE OPENER YEAR: 2003
(1) X METAL DETECTOR ARGEMA YEAR: 2003
(1) X FOREIGN FIBER DETECTOR JOSSI YEAR: 2003
(2) X B 60 RIETER CLEANER YEAR: 2003
(2) X A 70 RIETER MULTIMIXER YEAR: 2003

CARDING
(18) X RIETER C51 YEAR: 2003
WITH IGS SYSTEM, A70 CHUTE FEED
40X42” CAN, AUTOMATIC CAN CHANGER

PASSAGE DRAWFRAME
(4) X RIETER SB 15 YEAR: 2003
POWER CREEL
24X42” DELIVERY

LAP FORMER
(1) X E-32 YEAR: 2008
(1) X E-30 YEAR: 2002

COMBER
(5) X E-62 YEAR: 2002
(6) X E-65 YEAR: 2008

PASSAGE DRAWFRAME
(5) X RIETER RSB D35 YEAR: 2003

FLYER
(6) X RIETER F-11 YEAR: 2003
120 SPINDLES, WITH BLOWER, SEMI AUTOMATIC

RING
(20) X RIETER G-33 YEAR: 2003
1200 SPINDLE, P3-1 DRAFTING, 70mm GAUGE
40mm DIAMETER, 21CM TUBE, WITH INVERTER, AUTOMATIC DOFFING

WINDER
(8) X MURATA 21C YEAR: 2003
LOEPFE 940F CLEARER
G2Z SPLICER
CONICAL 5*57
STEEL DRUM
60 SPINDLES
WITH BLOWER

SPLIT SALE IS POSSIBLE
LABORATORY – NOT AVAILABLE
HEATSEATER – NOT AVALIABLE
SPARE PARTS – AVAILABLE
HUMIDIFICATION – NOT AVAILABLE

QUANTITY: 1

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C-4362 BABY WIPES FOLDING MACHINE Y-6, CAPACITY 40 TO 120 PCS/PACK (NON POP UP), WIDTH 3000mm

Y-6 BABY WIPES FOLDING MACHINE
PRODUCTION FLOW: UNROLLING - SLITTING FABRIC INTO LANES - FOLDING - WETTING - CUTTING – PILE & COUNTING - DELIVERING
MAIN TECHNICAL PARAMETER (SUITABLE TO WET TISSUE FOR LARGE SIZE PACKING)
PRODUCT TYPE: BABY WIPES (NON CROSS FOLDING)
PRODUCT SPEED: 200 TO 270 CUTS/MIN (SET ON PLC)
SUITABLE RAW MATERIAL: AIR LAID PAPER, SPUNLACE/HOT-ROLLING NONWOVEN FABRIC
WEIGHT OF RAW MATERIAL: 40 TO 80G/㎡
FOLDING WAY: “Z” SHAPE (NON-POP UP)
LENGTH OF WET TISSUE: 140 TO 185mm (SET ON PLC)
FREQUENCY OF RECEIVING PAPER: 14 TO 20 TIMES/MIN (SET ON PLC)
POWER SUPPLY: 380V 50HZ
POWER: 4KW
SIZE OF RAW MATERIAL: (1000 TO 1250) × Ø1000 (mm, W×DIA)
WET TISSUE UNFOLDED SIZE: (140 TO 185) × (150 TO 200) (mm, L×W)
WET TISSUE FOLDED SIZE: (140 TO 185) × (80 TO 110) (mm, L×W)
MATERIAL SUPPLY SYSTEM: SERVO MOTOR
CUTTING SYSTEM: CONVERTER MOTOR
PILING SYSTEM: SERVO MOTOR
POWER SUPPLY: 380V 50HZ
POWER: 6KW
SIZE OF MACHINE: 5200 × 3000 × 1800 (mm, L×W×H)
WEIGHT OF MACHINE: 1500 KG
OPTIONAL MAKING: Y-360 FULL AUTOMATIC RECIPROCATING TYPE PACKING MACHINE

QUANTITY: 1

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C-4361 BABY WIPES FOLDING MACHINE Y-6, CAPACITY 40 TO 120 PCS/PACK (POP UP & NON POP UP), WIDTH 3000mm

Y-6 BABY WIPES FOLDING MACHINE
(POSSIBLE TO ADD ONE MORE RAW MATERIAL SHELF TO BE Y-12)
PS: Y-12 IS ADD ANOTHER RAW MATERIAL SHELF ON THE BASE OF Y-6
PRODUCTION FLOW: UNROLLING - SLITTING FABRIC INTO LANES - FOLDING - WETTING - CUTTING – PILE & COUNTING - DELIVERING
MAIN TECHNICAL PARAMETER (SUITABLE TO WET TISSUE FOR LARGE SIZE PACKING)
PRODUCT TYPE: BABY WIPES (NON CROSS FOLDING)
PRODUCT SPEED: 200 TO 270 CUTS/MIN (SET ON PLC)
SUITABLE RAW MATERIAL: AIR LAID PAPER, SPUNLACE/HOT-ROLLING NONWOVEN FABRIC
WEIGHT OF RAW MATERIAL: 40 TO 80 G/㎡
FOLDING WAY: “Z” SHAPE (NON-POP UP AND POP UP)
LENGTH OF WET TISSUE: 140 TO 185mm (SET ON PLC)
FREQUENCY OF RECEIVING PAPER: 14 TO 20 TIMES/MIN (SET ON PLC)
POWER SUPPLY: 380V 50HZ
POWER: 4KW
SIZE OF RAW MATERIAL: (1000 TO 1250) × Ø1000 (mm, W×DIA)
WET TISSUE UNFOLDED SIZE: (140 TO 185) × (150 TO 200) (mm, L×W)
WET TISSUE FOLDED SIZE: (140 TO 185) × (80 TO 110) (mm, L×W)
MATERIAL SUPPLY SYSTEM: SERVO MOTOR
CUTTING SYSTEM: CONVERTER MOTOR
PILING SYSTEM: SERVO MOTOR
POWER SUPPLY: 380V 50HZ
POWER: 6KW
SIZE OF MACHINE: 5200 × 3000 × 1800 (mm, L×W×H)
WEIGHT OF MACHINE: 1500 KG
OPTIONAL MAKING: Y-360 FULL AUTOMATIC RECIPROCATING TYPE PACKING MACHINE
CANISTER WET WIPES MACHINE

QUANTITY: 1

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REFERENCE NUMBER:  G-3651-A

POCKET SPRING ASSEMBLY MACHINES (NEW): 

07A  MANUAL POCKET SPRING ASSEMBLING MACHINE

 

MANUAL POCKET SPRING ASSEMBLING MACHINE, MAINLY USE FOR ASSEMBLING DIFFERENT SIZE OF MATTRESS INNER. MANUEL INPUT THE SPRING LINE ON TO PRESS BOARD SPRAY OVERTURN PRESS, WHOLE ACTION WILL BE FINISHED AUTOMATIC. EASY CONTROL, HIGHLY EFFICIENCY.

 

DIMENSIONS: 3500MM×1640MM×1580MM

SPRING HEIGHT: 125-180MM

SPRING DIAMETER: ∮50-∮80MM

MAX WORKING WIDTH: 32PCS OF SPRING

GLUING TYPE: LINE/POINT

NON-WOVEN WIDTH: ≤2200MM

NON-WOVEN: ≥50G/M2

AIR PRESSURE: 6KGS/

MAX NON-WOVEN DIAMETER: ∮400MM

WORKING EFFICIENCY: 3ROWS/MIN(32COILS/ROW)

POWER: 4.5KW

WEIGHT: 880KG

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REFERENCE  NUMBER:  G-0784

RIETER FDY  EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98

 

1. Machine m26/39:

Year 1996

For 1 fdy spinning line with 2+4 positions, each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  800 mm

Spinning pump capacity:  4x10 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  670 mm

Quench length:  1700 mm

Number of spin-finish pumps per position:  1

Capacity of spin-finish pump:  4x0.05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

Extruder for 4 positions Year 1998:

 

1 extruder type e1. 105-30m:

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  105 mm

-l/d ratio:  30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 58 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 95kw

-extruder frame

 

1 extruder measuring head, dowtherm vapour heated

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

Extruder for 2 positions Year 1998:

1 extruder type e1. 60-30

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  60 mm

-l/d ratio:  30

-barrel with

                electrical ceramic heaters

                6 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 17 kw

                inlet zone, water cooled

                insulation

-screw nitrited with maddock mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated year 1998

-measuring head comprising:

                insulation

Double pt100, one each for melt and dowtherm vapour temperature

                                pressure sensors for melt pressure

                burst disc for power switch-off at overpressure.

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam year 1998

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 25 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled level gauge

- vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

-max pressure in the spinpack:  350 bar

-design temperature:  320 °c

-spinneret outside dimensions:  95 mm

-bottom loading design

-bayonet locking, insert and tighten by turning 90°

-self sealing system

-sand or metal powder filtration, 3 cm filling depth

-wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 6 ccm/rev

Each spin pump system comprising

Individual drive motor with flange connection to the reduction gear

Hollow gear shaft for installation of spin pump shaft

Shaft with shear pin protection

Reduction ratio 1:80

Pump speed:  8-30 rev/min

Motor type:  synchronous ac-motor

Rated power:  500w at 50 cps

 

Quench air cabinets bsk 670/1700:

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                4 spin finish application nozzles

                1 yarn cutter / aspirator unit

                1 spin finish pump

                4 centring yarn guides

                4 intermingling units

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls year 1998:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speed range:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60 hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ±0.2 mm

Tube outside diameter:  106 ±0.4 mm

Tube length:  225 ±0.5 mm

 

Oil-mist lubrication unit:

Compressed air distribution station

Mobile aspirator guns with hoses

Electrical control equipment

-for electrical power

                general:  3 x 380v/50hz plus ground wire

                euro-standard:  3x400v 50 or 60hz plus ground wire

                maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation:  ±2%

 

Process control system (cif):

                fully integrated control system to control and monitor the entire spinning line.

                the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control year 1998:

 

Spinning section:

Speed adjustment for the extruder motor is done via a dc-convertor

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the

Rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

2. Machines m27/ 28 / 30 year 1998:

For 3 fdy spinning lines each with 2 positions, and each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  1000 mm

Spinning pump capacity:  4x7.5 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  470 mm

Quench length:  1200 mm

Number of spin-finish pumps per position:  2

Capacity of spin-finish pump:  4x0.16 ccm/rev + 4x0,05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

 

1 extruder type e1. 60-30m

-nominal extruder capacity:  max 80 kg/h for pp

-screw diameter:  65 mm

-l/d ratio: 30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 22 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated:

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated:

Melt distribution system comprising:

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam:

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 18 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled

-level gauge

-vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

Max pressure in the spinpack:  350 bar

Design temperature:  320 °c

Spinneret outside dimensions:  95 mm

Bottom loading design

Bayonet locking, insert and tighten by turning 90°

Self sealing system

Sand or metal powder filtration, 3 cm filling depth

Wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 7.5 ccm/rev

Each spin pump system comprising

                individual drive motor with flange connection to the reduction gear

                hollow gear shaft for installation of spin pump shaft

                shaft with shear pin protection

                reduction ratio:  1:80

                pump speed:  8-30 rev/min

                motor type:  synchronous ac-motor

                rated power:  500w at 50 cps

 

Quench air cabinets bsk 470/1200

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                2 spin finish application nozzles per end

                1 yarn cutter / aspirator unit

                2 spin finish pump

                4 centring yarn guides

                4 pre-intermingling jets

                4 intermingling units

                1 additional operator panel between duo1 and duo 2.

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speedrange:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60

Hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094:

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ± 0.2 mm

Tube outside diameter:  106 ± 0.4 mm

Tube length:  225 ± 0.5 mm

 

Compressed air distribution station:

Mobile aspirator guns with hoses

Electrical control equipment

For electrical power

                general : 3 x 380v/50hz plus ground wire

Euro-standard: 3x400v 50 or 60hz plus ground wire

Maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation: ±2%

 

Process control system (cif):

Fully integrated control system to control and monitor the entire spinning line.

The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control:

Spinning section.

Speed adjustment for the extruder motor is done via a dc-convertor.

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor.

While current flows, a voltage is inducted into the rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

HOURLY PRODUCTION:

FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.

(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)

 

FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.

 

FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.

 

MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED

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