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REFERENCE NUMBER: T-6836 FLEISSNER, SPINNBAU, TEMAFA SPUNLACE LINE, WORKING WIDTH 3500mm, YEAR 1996 BRAND: FLEISSNER, SPINNBAU, TEMAFA WORKING WIDTH: 3500mm SPUNLACE LINE YEAR: 1996 CONSISTING OF: 4 TEMAFA BALE OPENERS 1 TEMAFA FINE OPENER 2 TEMAFA SILOS 2 SPINNBAU DOUBLE DOFFER CARDS, WORKING WIDTH: 3500mm 1 ICBT PERFOJET SPUNLACE SYSTEM, WORKING WIDTH: 3500mm, 3 CYLINDERS, 7 INJECTORS 1 FLEISSNER DRUM OVEN, WORKING WIDTH: 3500mm 1 BASTIAN SLITTER AND WINDER, WORKING WIDTH: 3500mm 30 TO 100 GR/M2 750 KG/H, 150 M/MIN QUANTITY: 1 Learn More

PP CHIPS FOR MELTBLOWN: 1200 TO 2000
FABRIC WIDTH: 1600mm
2 SPINNING BEAMS FOR SPUNBOND & 1 FOR MELTBLOWN
BASIC WEIGHT: SMS 9 TO 80 GRAMS PER SQUARE METER
SS: 15 TO 100 GRAMS PER SQUARE METER

PRODUCT:
SMS LAMINATED NONWOVEN FABRIC
SS SPUNBOND NONWOVEN FABRIC SS
M MELTBLOWN NONWOVEN FABRIC M

TO MAKE HYGENIC FABRICS SUCH AS BABY DIAPERS, SANITARY NAPKINS, ADULT DIAPERS, MEDICAL OPERATION SUITS, OPERATION CAPS, OPERATIONS SHOES, MASKS, ETC.

CONSISTING OF:

3 X FEEDING SYSTEMS
AUTOMATIC VACUUM SUCTION FOR BOTH MAIN MATERIAL AND ADDITIVES
CAPACITY (SB + MB) 2 X 520 KGS/H, (SB) 2 X 200 KGS/HR
WITH THREE HOPPERS, THREE SUPPLIYING DEVICES

SPUNBOND SYSTEM
2 X EXTRUDERS
DIAMETER: 150mm
CAPACITY: 450 KGS/HR
L/D 30:1
DRIVE POWER: 110 KW
HEATING POWER: 90 KW

2 X RECYCLING SYSTEMS
DIAMETER: 105mm
CAPACITY: 100 KGS PER HOUR
L/D: 15:1

2 X MELT FILTERS
WORKING TEMPERATURE: UP TO 280 CELSIUS
FILTRATION CAPACITY: 520 KGS PER HOUR

2 X METERING PUMPS
TYPE: GEAR PUMP
FLOW VOLUME: 250 ML/R
DESIGNING TEMPERATURE: 280 CELSIUS

2 X MELT PIPELINES
WITH STATIC MIXER

2 X MONOMER EXHAUSTER
INCLUDING BLOWER, CHILLER, PIPELINE, VALVE, INSULATION, ETC

2 X SPINNING BEAMS
SINGLE COAT-HANGER MELT DISTRIBUTION
DESIGNING PRESSURE: 9MPA
WORKING TEMPERATURE: MAX 280 CELSIUS

4 X SPINNERETS
HOLE DIAMETER: 0.45mm
L/D: 5:1
15,500 HOLES

MELTBLOWN SYSTEM

1 X EXTRUDER
DIAMETER 120mm
CAPACITY: 280 KGS/HR
L/D: 30:1
DRIVE POWER: 75 KW
HEATING POWER: 80 KW

1 X MELT FILTER
FILTRATION PRECISION: 20 TO 60 MICROMETERS
FILTRATION: 280 KGS PER HOUR

1 X METERING PUMP
GEAR PUMP
MAX. FLOW VOLUME: 100ML/R
DESIGNED TEMPERATURE: 300 CELSIUS

1 X MELT PIPELINE
WITH STATIC MIXER

1 X SPINNING BEAM
INCLUDING STRETCHING CHANNEL, NOZZLE, ETC. WITH INSULATION MATERIAL
DESIGNED PRESSURE: 6 MPA

2 X SPINNING DIE PACKS
COMPACT DIE PACKS
HOLE DIAMETER: 0.35mm
L/D: 12:1
# OF HOLES: 42HPI

1 X SCREW BLOWER
INCLUDING MUFFLE, PRESSURE REDUCER VALVE, PIPELINE, ETC.
POWER: 200 KW

1 X HOT AIR SYSTEM
FLOW VOLUME: 6000 CUBIC METERS PER HOUR
WORKING TEMP: MAX 350 CELSIUS
INCLUDING HEATER, STAINLESS STEEL PIPELINE, ETC.
POWER: 290 KW

1 X OFF-LINE CONVEYOR
RANGE OF SPEED: 5 TO 100 METERS PER MINUTE

1 X CONVEYOR
MECHANICAL SPEED: MAX 400 METERS PER MINUTE
BELT WIDTH AND PENETRATION
3800±10mm, 10000 CUBIC METERS PER H.M2

1 X CALENDAR
DOUBLE ROLLS HEATED BY OIL
PROCESS SPEED: 350 METERS PER MINUTE
EMBOSSING WIDTH: UP TO 2000mm
MAX LINEAR PRESSURE: 110 DAN/C
MAX. TEMP OF EMBOSSING ROLLER, 180 CELSIUS

1 X WINDER
ONLINE CHANGING ROLL, ONLINE EDGE CUTTING, TENSION CONTROL
MAX. LINEAR SPEED: 350 METERS PER MINUTE
WIDTH: 1600mm
WIND DIAMETER: MAX 1500mm

1 X SLITTER
MAX. LINE SPEED: 600 METERS PER MINUTE
MAX. WIND DIAMETER: 1200mm
MIN. SLITTING WIDE: 120mm
22 CIRCULAR BLADES

1 X STEEL PLATFORM

1 X ELECTRICAL CONTROL SYSTEM

2 X OIL OVEN

1 X AIR CONDITIONING SYSTEM

1 X WATER COOLING SYSTEM

1 X CLEANING EQUIPMENTS FOR DIE PACK

1 X AUXILIARY PLATFORM

1 X AUXILIARY EQUIPMENTS

1 X LABORATORY TESTING DEVICE

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See all pictures: https://ibb.co/album/gpK9bF

#1 GRIBETZ MPLUS PATTERN LINK 90 TACK AND JUMP 3 BAR WITH PANEL CUTTER 4 POS CREEL

#2 GRIBETZ GI4300 TACK AND JUMP 90" 3 BAR WITH PANEL CUTTER 3 POS CREEL

# 3 EMCO 2 BAR 1X3 WITH PANEL CUTTER, YEAR 2001 (FOR PARTS)

#4 EMCO COMPUSTITCH 3 BAR
WITH JAMES CASH K-10 PANEL CUTTER

#5 GRIBETZ GI2300 90" SET UP FOR BORDERS 4 POS CREEL

#6 EMCO 9000 COMPUSTITCH 1X3X6 BUT RUNNING 1X6
WITH BORDER CUTTER JAMES CASH K-10 1997

#7 EMCO 9000 COMPUSTITCH 3 BAR 1 POSITION CREEL
WITH BORDER CUTTER JAMES CASH K-10

#8 GRIBETZ 3 BAR 92"
WITH JAMES CASH K-12

#9 TAPE EDGE WITH SINGER 300UX6 STEEL TABLE 55 X 81

#10 ATLANTA ATTACHEMENT TAPE EDGE WITH SINGER 300UX5 WITH STAINLESS STEEL TABLE 60 X 80

#11 ATLANTA ATTACHEMENT TAPE EDGE WITH SINGER 300UX5 WITH STAINLESS STEEL TABLE 60 X 80

#12 ATLANTA ATTACHEMENT TAPE EDGE WITH PFAFF 5625 WITH STAINLESS STEEL TABLE 60 X 80

#13 ATLANTA ATTACHEMENT TAPE EDGE WITH SINGER 300UX6 WITH STAINLESS STEEL TABLE 60 X 80

#14 PORTER TAPE EDGE PFAFF DISSASSEMBLED HEAD TABLE SIZE 60 X 82

#15 ATLANTA ATTACHMENT TAPE EDGE WITH PFAFF 5625 STAINLESS STEEL TABLE 59 X 79

#16 ATLANTA ATTACHEMENT TAPE EDGE WITH SINGERS 300UX5 STAINLESS STEEL TABLE 60 X 80 16"H

#17 BUILD UP TABLES MOSTLY 60 X 80 OF WHICH 15 ARE GLOBAL SYSTEMS AND 2 ARE HOME MADE

#19 ? SMALL BALER CONSOLIDATED MODEL STDS-2 36' WIDE X 18" FRONT TO BACK X 50"H

#20 SCREW UNBALER ATLANTA ATTACHMENT FOR 18 INNERSPRING CAPACITY

#21 PIQUA BALER 58 X 31 X 54" TALL 220 VOLT

#22 SCREW UNBALER WBSCO

#23 CART FOR INNERSPRING BALE

#24 GRIBETZ PANEL CUTTER ( I HAVE ALL THE INFO ALREADY)

#25 LAMINATOR GRIBETZ STRATA WITH HOT ROLL AND FELT BLANDET FOR LAMINATING WITH WEB SUBSTRATE (ROTARY HEAT PRESS) MODEL GLM011 220 VOLT , 2 POS CREEL

#26 HORIZONTAL FOAM CUTTER ESCO MODEL HTX 51-88 PU+
88" WIDE , X 118" LONG , KNIFE GRINDERS , SUCTION TABLE
TOUCH SCREEN PANEL , ELECTRICAL CONTROL PANEL
AUTOMATIC LUBRICATION BINKS MODEL 80-600 SG2 PLUS

#27 VERTICAL FOAM CUTTER MODEL EL-4
112" WIDE
OUTSIDE TABLE 73"
INSIDE TABLE 74"
FENCE 8" PLUS 16 " EXTENSION
68" THROAT
112" OVERALL HEIGHT
194" TOTAL RAIL WIDTH

#28 PORTER SERGER FLANGER MODEL 4000 WITH AIR FLOTATION TABLE
220 VOLT

#29 ATLANTA ATTACHMENT JUKI SERGER FLANGER MODEL MO6916G BELT DRIVE WITH AIR FLOTATION TABLE

#30 ATLANTA ATTACHEMENT JUKI SERGER FLANGER MODEL MO6916G BELT DRIVE WITH AIR FLOTATION TABLE

#31 SINGER LONG ARM REPAIR 25"

#32 ATLANTA ATTACHEMENT RUFFLER
MODEL 13XXMF

#33 ATLANTA ATTATCHMENT 9 NEEDLE SEWING MACHINE (MULTINEEDLE) MODEL 4000D

#34 SINGLE NEEDLE SIT DOWN MACHINES OF WHICH 3 ARE PORTER

#35 AVANCE EMBROIDERY MACHINE

#36 GALKIN "X" SEWING MACHINE FOR HANDLES
GAP5OBT-3 , JUKI MODEL LK1900CV

#37 ATLANTA ATTACHMENT DOUBLE BORDER SERGER 25" OPENING , PEGASUS HEAD
MODEL E521-130 AND EX5203-M03

#38 ATLANTA ATTACHMENT BINDER FOR HANDLE MAKING

#39 ANDERSON MULTISLITTER 10 BLADES 92" WIDE

#40 ANDERSON STAND ALONE PANEL CUTTER 103"WIDE WITH 2 EDGE SLITTERS AND ONE CROSS CUTTER
WITH 1049 HOURS ON THE CLOCK

#41 CONVEYOR FOR SEW DEPARTMENTE 34" WIDE OVER 100 FEET LONG

#42 TOYOTA FORKLIFTS 6270 LBS CAPACITY MODEL 71CCUT5 (TWO)
ONE NISSAN FORKLIFT
ONE CATERPILLAR FORKLIFT

#43 ONE GLUE STATION 4 GUNS , SABA GUNS , NOT THERE (BELONG TO SABA)

#44 240 FEET LONG CONVEYOR FEEDING MATTRESS WRAPPING DEPARTMENT

#45 TWO MERELLO WRAPPERS 20 INCH MAX HEIGHT X 88 " WIDE, YEAR 2016

#46 TECNOMAC (ITALY) MATTRESS ROLL AND PACK MACHINE MODEL TK381 YEAR 2015
400 VOLT X 50HZ X 30 KW
8 BAR AIR PRESSURE

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REFERENCE NUMBER: M-6238

GRIBETZ DG-900-6 COMPUTERIZED/LOCKSTITCH MULTI NEEDLE QUILTING MACHINE – 128” WIDTH – YEAR 1988

 

MULTI NEEDLE QUILTING MACHINE

LOCKSTITCH/COMPUTERIZED

MAKE: GRIBETZ

MODEL: DG 900, ULTRA 12

128” WIDTH

YEAR: 1988

 

QUANTITY: 1

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REFERENCE NUMBER: L-4869 

TRUTZSCHLER LINE, 100” WORKING WIDTH, YEAR 2005 – COMPLETE  

 

TRUTZSCHLER 

 

 

AUTOMATEX DOUBLE NEEDLE LOOM, GRADE “7”

 

TRUTZSCHLER OPENER/BLOWER, MODEL TF2500

TRUTZSCHLER FORMER, MODEL FD-U 1200

AUTOMATEX DOUBLE NEEDLE LOOM (3 YEAR OLD DC MOTOR AND NEW DC DRIVE)

HOT CALENDERS (INSTEAD OF OVEN)

COOLING ROLLERS

FR SPRAYER

SLITTER

GUILLOTINE

BUNTIUNG MAGNETIC METAL DETECTOR

PAD ROLLING UNIT

 

QUANTITY: 1

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M-5175 OLBRICH COATING LINE FOR MANUFACTURING TARPAULIN AND BANNER PVC COATED FABRICS 3300mm

KNIFE OVER ROLL COATING
LIST OF EQUIPMENT FOR MANUFACTURING OF PVC COATED FABRICS, LINE CAN APPLY ANY TYPE OF COATING INCLUDING WATER BASED OR SOLVENT BASED AND EITHER CLEAR COAT THE FABRIC OR SATURATE COAT ANY WOVEN FABRIC , CAN ALSO DO SUNBRELLA TYPE TECHNICAL TEXTILES
FOR ONE SIDE COATING WITH KISS COATER

MANUFACTURED BY OLBRICH GMBH (ERECTED IN 2005) 3400mm (SCRIM CAN BE 3400mm WIDTH)
CAN MAKE 3350mm COATED FABRIC AND AFTER TRIMMED EDGES HAVE A FINISHED PRODUCT OF 3300mm (BEGINNING WITH A 3400mm SCRIM , THERE ARE INBUILT CUTTING BLADES FOR TRIMMING .
MANUFACTURED IN GERMANY BEGINNING 2003 AND 2004

COATING LINE
UNWINDER
PENDULUM
WEB CONTROL UNIT
PULLING STATION
PENDULUM
HEATING ROLLER (DIAMETER 570 mm)
PLATFORM
SAWING GAUGE
DOUBLE-KNIFE (DOCTOR) VERTICAL COATING MACHINE
VERTICAL DRIER
COOLING STATION WITH ROLLER LOCK
PENDULUM
SMOOTHING ROLL
MACHINE FRAME
IDLER ROLLER BRIDGE
PULLING STATION
PLATFORM
COATING MACHINE (KNIFE-OVER-ROLL)
HORIZONTAL DRIER
COOLING STATION
IDLER ROLLER BRIDGE
PLATFORM
SMOOTHING CALENDER
SUCTION HOOD
LACQUERING MACHINE (ZIMMER)
TEMPERATURE CONTROL UNIT
DRYER
ACCUMULATOR OF FABRIC
COMPUTER WITH SOFTWARE CONTROL
(SIEMENS)
ELECTRICAL CONTROL PLANT
WEIGHT-PER-UNIT-AREA
MEASURING GAUGE (2 UNITS MAHLO)-ISOTOPE NOT INCLUDED
REWINDER
FREE STANDING SLITTER-REWINDER (SEE PHOTO ATTACHED)
TRIMMING GOUGE

PERIPHERAL EQUIPMENT
LIQUIFIED GAS EQUIPMENT RH80 (RANSOME MANUFACTURING USA)
EVAPORATOR-RANSOME (USA)
CHILLER (ITALY) WITH EXPANSION TANK
BOILER ERENSAN MODEL 2000 (ISI SANAYI A.S. TURKEY) FOR HEATING OIL WITH EXPANSION TANK.
\BOILER FOR HEATING BUILDING, NOT INCLUDED
REGENERATIVE THERMAL OXIDIZER (RTO) ENVIROLOGIC USA
12 STAINLESS STEEL CONTAINERS FOR PLASTISOL VOLUME -1 M3
VACUUM DISSOLVER (SRUGO)-2 UNITS
PIPING, EXHAUST VENT PIPES (NO BUILDING HEATING PIPES )
OVERHEAD CRANE NOT INCLUDED

FLOORSPACE OCCUPIED BY THE LINE:
LENGTH 67,125mm
WIDTH 6200mm
HEIGHT 8100mm

SPEED 3 TO 30 M/MIN

HEATING SYSTEM: OIL

QUANTITY: 1 LINE

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M-6342 FLEISSNER SLITTER, WORKING WIDTH 4500mm, YEAR 2000

SLITTING MACHINE
MAKE: FLEISSNER
YEAR: 2000
WORKING WIDTH: 4500mm

QUANTITY: 1

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REFERENCE NUMBER: C-4329
AHLSTROM SLITTER REWINDER, WIDTH 2600mm, YEAR 1981

NAME: AHLSTROM REWINDER / UNWINDER
WIDTH: 2600mm
CAPACITY SPEED: 1800 M/MIN
YEAR: 1981
REBUILD BELOIT CUTTING UNIT
TYPE: 30
FOR NONWOVENS, PAPER, LAMINATES
SPEED: 1800M/MIN

QUANTITY: 1

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H-1134 FIBERFILL LOW MELT THERMOBONDING LINE, WORKING WIDTH 2800mm

DETAILS:
CAN DO LIGHT WEIGHT AND CONDENSED WEIGHTS FOR MATTRESSES
WORKING WIDTH: APPROX. 110”/2800mm

THE LINE CONSISTS OF THE FOLLOWING:
OFFER 001
AZTEC 2 BURNER GAS COMPRESSION OVEN
MEASURING 130” W X 25' L
WITH TOP AND BOTTOM COMPRESSION BELTS
QUANTITY: 1

OFFER 002
COOLING CHAMBER

OFFER 003
HUNTER 60” SINGLE SECTION GARNETS

OFFER 004
CAMELBACK LAPPERS

OFFER 005
CROSS LAPPER

OFFER 006
FLOOR APRON

OFFER 007
BLEND LINE
WITH (6) 60” HOPPERS
WITH ALUMINUM WEIGH PANS, BLENDER AND CONVEYOR

OFFER 008
60” CLAW TOOTH PICKER

OFFER 009
130” HIGH SPEED SLITTER
WITH 11 CIRCULAR KNIVES

OFFER 010
130” WIND UP
ALL CONTROLS, MOTORS, DRIVES, PLATFORMS, ETC.

QUANTITY: 1 LINE

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REFERENCE NUMBER: M-1480

SLITTER REWINDER 1800mm WIDTH AND 1000mm DIAMETER-NEW MACHINE

 

TECHNICAL CHARACTERISTICS:

 

UNWINDER

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1100mm

MINIMUM WIDTH: 420mm

MAXIMUM WEIGHT: 300kgs

CORE ID: 3”

 

REWINDER:

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1000mm

MINIMUM WIDTH: 100mm

MAXIMUM WEIGHT PER SHAFT: 300kgs

CORE ID: 3”

 

MATERIAL:

TYPE: 100% PP NONWOVEN

MINIMUM: 10gsm

MAXIMUM: 150gsm

 

TENSION:

MAXIMUM: 2 PLI

 

SPEED:

METERS PER MINUTE: 250

 

DESCRIPTION:

REWINDER MACHINE FOR NONWOVEN ROLLS: UP TO 1000 mm DIAMETER AT UNWINDER AND 1200 mm AT REWINDER.

THE WORKSTATION OFFERS EASY ACCESS TO THE TENSION CONTROL AREA AS WELL AS THE TRIMMING AREA; THIS WAY, ANY MODIFICATION ON THE MATERIAL MEASUREMENTS CAN BE DONE SAFELY.

THE WORKSTATION WILL DELIVER MODULES OF ROLLED MATERIAL WITH SPECIFIC DENSITY, AND SEPARATED FROM EACH OTHER IN ORDER TO KEEP OPERATION CONDITIONS WITHIN REQUIRED QUALITY CONTROLS.

 

UNWINDER WITH SHAFT:

THERE IS A CENTRAL UNWINDING SYSTEM SUPPORTED BY A 3” STEEL EXPANSION SHAFT.

THERE IS A TENSION CONTROL SYSTEM THAT WORKS THROUGH A PNEUMATIC DISK BRAKE WITH A REPLACEABLE PADS SYSTEM.

THE UNWINDER HAS A PIVOTABLE ROLLER SYSTEM WHEREBY TENSION MAY BE MODIFIED ON ONE END TO REDUCE TENSION DIFFERENCE ON MATERIAL IF NECESSARY.

THE SAFETY CHUCK HAS A MECHANICAL MOVEMENT SYSTEM FOR SHAFT INSERTION.

THE UNWINDER HAS AN ULTRASONIC OR LASER SENSOR FOR A REAL MEASURING OF ROLL DIAMETER. THIS INFORMATION WILL HELP TO KEEP A SPECIFIC TENSION ON MATERIAL DURING ALL THE PROCESS.

 

CUTTING:

THE LONGITUDINAL SHEAR CUT SYSTEM GUARANTEES CLEAN AND SAFE TRIMMING AT EVERY MODULE. THE CUTTING SYSTEM ADAPTED TO THE MAIN TRANSMISSION GUARANTEES AN OVER SPEED THAT MAY BE REGULATED ACCORDING TO THE MATERIAL DURING EVERY STAGE OF PROCESS. THE PNEUMATIC ACTIVATION KNIVES WILL ALLOW A FAST MODIFICATION OF THE CUTTING MEASUREMENTS.

THIS ROLLER IS LOCATED AT AN EASY ACCESS AREA FOR THE OPERATOR TO BE ABLE TO MAKE CHANGES ON THE CUTTING WIDTH SAFELY. THE COUNTER KNIVES ARE ASSEMBLED TO THE ROLLER BY 3 SETSCREWS THAT FIX THEIR POSITION ON THE ROLLER. THE COUNTERKNIVES HAVE TWO FACES, SO WHEN THE FIRST FACE HAS AN IMPORTANT WEAR, IT WILL BE REMOVED FROM THE ROLLER AND THE NEW FACE WILL BE PLACED INSTEAD. THIS WILL EXTEND THE LIFESPAN OF THIS IMPORTANT COMPONENT.

SHEAR CUT KNIVES: THERE IS AN ADJUSTMENT MECHANISM TO PLACE THEM ON THE COUNTER KNIFE AND TO ADJUST THE CUTTING LOAD ACCURATELY. THE COUNTER KNIVES ARE SUPPORTED TOWARDS THE ROLLER IN ORDER TO OBTAIN A CUTOFF. THE SPEED ON THIS SYSTEM IS AN OVER SPEED IN RELATION TO THAT OF THE MATERIAL, IN ORDER TO GENERATE A CLEAN CUT.

LONGITUDINAL SHEAR CUT: PNEUMATIC ACTIVATION.

COUNTER KNIVES ROLLER WITH 3 SUPPORT PLANES FOR THE COUNTER KNIVES; 120° DISPLACEMENT FROM EACH OTHER.

19 SLITTERS ARE INCLUDED.

 

REWINDER:

PERIPHERAL REWINDER FOR NONWOVEN. THIS SYSTEM HAS A COUPLE OF MAIN ROLLERS WHERE THE MATERIAL ROLL IS FORMED.

THIS SYSTEM HAS LINEAR GUIDES FOR COMPACTION THROUGH WICH A NIP IS OBTAINED ON THE MATERIAL. THE REWINDER WILL HAVE A TRANSMISSION BASED ON A VECTORIAL-TYPE MOTOR ADAPTED TO A CYCLOIDAL REDUCER. THE TRANSMISSION HAS A MECHANICAL TORQUE CONTROL SYSTEM TO CONTROL THE TORQUE DIFFERENTIAL BETWEEN MAIN ROLLS.

THIS SYSTEM WILL HAVE A 3” EXPANSION SHAFT WHERE THE CARDBOARD CORES WILL BE INSERTED AND THE MATERIAL ROLLS WILL BE FORMED.

 

FABRIC OPENING SYSTEM:

THIS SYSTEM IS BASED ON A VARIABLE CURVATURE SYSTEM BY A CENTER KNOB AND IT IS A BAR- TYPE SYSTEM. THIS KNOB IS THERE TO CONTROL THE CURVATURE OF THE BAR WHERE MATERIAL SLIDES THROUGH. THE SLIDING BAR IS MADE OUT OF AN ULTRA LOW FRICTION MATERIAL IN ORDER TO GENERATE A SMOOTH SLIDING OF MATERIAL WITHOUT ANY TENSION ADDED. THIS WILL REDUCE WRINKLES IN A SIGNIFICANT WAY.

 

AUTOMATIC TENSION SYSTEM:

THERE IS AN OPEN LOOP AUTOMATIC TENSION CONTROL SYSTEM WITH A SENSOR FOR DIAMETER MEASURING. BY THIS SYSTEM, A REAL VALUE OF DIAMETER IS OBTAINED AT THE REWINDER. PRESSURE OF PNEUMATIC BRAKE VARIES DURING PROCESS.

 

MANUAL POSITIONING (OPTIONAL):

THE MANUAL POSITIONING SYSTEM IS BASED ON THE POSITION CONTROL OF THE COUNTER KNIVES. THE MODULE IS POSITIONED AT A DESIRED CUTTING PARAMETER AND THE COUNTER KNIFE WILL PHYSICALLY COME ACROSS IT. THE REAL POSITION OF MODULE WILL BE SHOWN ON A SCREEN THAT OPERATOR WILL BE CONSTANTLY SUPERVISING. THIS SCREEN WILL SHOW THE REAL MEASUREMENTS OF THE CARRIAGE IN RELATION TO THE LAST ONE OR AS AN ABSOLUTE REFERENCE. OPERATOR WILL BE ABLE TO RESET THE MEASUREMENT ONCE THE COUNTER KNIFE IS REPLACED AND WILL REPEAT THIS PROCESS EVERY TIME A COUNTER KNIFE IS POSITIONED.

A DISPLAY WILL SHOW THE DESIRED POSITION IN MILLIMETERS OR INCHES.

THIS SYSTEM CAN SHOW MEASUREMENT IN AN EITHER ABSOLUTE OR INCREASING WAY.

POSITION TOLERANCE: +/- 0.30 mm.

THE POSITIONER IS INSTALLED ON A SUPPORT THAT WILL BE LOCATED ON THE REWINDER BENCHES. THEREFORE, THERE WILL BE AN EASY ACCESS TO SYSTEM AND AN EASY REPETITION OF POSITIONING PROCESS.

 

UNLOADING ROLL TABLE:

A HYDRAULIC PIVOTEABLE TABLE WILL HAVE AS MAIN FUNCTION THE UNLOADING OF FINISHED ROLLS THAT THEN WILL BE LOCATED ON FLOOR LEVEL. THIS SYSTEM WILL EJECT THE ROLL AND THEN IT WILL BE RECEIVED AT THE PIVOTING TABLE FOR AN EFFICIENT UNLOADING.

THE UNLOADING TABLE WILL ALSO WORK AS A PROTECTION FOR THE OPERATOR.

THIS EQUIPMENT WILL HAVE SECURITY CURTAINS AT FRONT TO KEEP OPERATOR FROM ENTERING THE REWINDING AREA. THERE WILL BE AN EMERGENCY STOP BUTTON OR WIRE WHERE OPERATOR WORKS AND WILL ALSO HAVE PHYSICAL PROTECTION WITH SECURITY SWITCHES AT CUTTING AREA.

 

CONTROL:

HMI CENTRAL CONTROL SYSTEM WITH TOUCH SCREEN TO PROGRAM THE OPERATION CYCLE AND ALL THE MATERIAL CHARACTERISTICS. OPERATOR WILL HAVE ACCESS TO ALL OPERATION PARAMETERS IN ORDER TO BE ABLE TO MAKE CHANGES ON THE EQUIPMENT OPERATION CONDITIONS, AND THEREFORE OBTAIN MATERIAL ROLLS WITH SPECIFIC DENSITIES.

TRANSMISSION: VECTORIAL MOTO REDUCER WITH 1000:1 TORQUE.

DIGITAL METER COUNTER WITH DISPLAY AND AUTOMATIC STOP AT DEFINED DISTANCE.

 

DOCUMENTS INCLUDED:

THE MACHINE WILL BE DELIVERED WITH THE FOLLOWING DOCUMENT:

OPERATION MANUAL

MAINTENANCE MANUAL

SAFETY MANUAL

ELECTRIC DIAGRAMS

CONTROL SYSTEM MANUAL

PLC BACKUP

REQUIREMENTS:

ELECTRIC 15 KW, 440 VAC, TRI PHASE.

PNEUMATIC 6 BAR - 60 LTS. / MIN.

 

DUCTS AND WIRING:

DUCTS AND WIRES RUNNING FROM UTILITIES SOURCES TO THE CONTROL PANEL AND FROM THE CONTROL PANEL TO THE MACHINE WILL BE AT CUSTOMER COSTS AND MUST BE DONE ACCORDING TO THE INSTRUCTIONS SHOWN IN OUR DIAGRAMS

 

SIEMENS PLC

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