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Z-1587 2000-D CANE SUGAR MILL QUANTITY: 1 Learn More

REFERENCE NUMBER: T-6985 COGENERATION PLANT 1.2 MEGAWATTS NEAR NEW COGENERATION SYSTEM WITH MODULAR DESIGN THAT HAS NEVER BEEN RUN IN PRODUCTION: THIS SYSTEM IS A 1.2-MEGAWATT POWER PLANT AND CAN BURN BARK, SAWDUST, AGRICULTURAL WASTES SUCH AS PEANUT SHELLS, RICE HULLS, STRAW, ANIMAL RESIDUE, WET WOOD, ETC. THIS SYSTEM WILL CONVERT SUCH WASTE PRODUCTS INTO USEABLE THERMAL AND ELECTRICAL ENERGY. THIS SOLID WASTE STREAM CAN BE CONVERTED INTO PARTICLE FORM BY THE USE OF A COMMERCIAL SHREDDER, CONVEYED TO A SILO FOR STORAGE, AND THEN FED AUTOMATICALLY INTO THE MULTI-ZONE BURNER. STEAM IS GENERATED THROUGH A LOW PRESSURE 275 DEGREE (DE-RATED FROM 300 DEGREE) STAINLESS STEEL BOILER WITH A HEAT EXCHANGER. INLET STEAM IS 475 PSIG AT 700 DEGREES FTT WITH A MAXIMUM OF 22,000 LBS/HOUR BUT COULD BE INCREASED TO 24,000 LBS/HOUR. EXHAUST STEAM PRESSURE IS 3" HGA AT 5449 RPM BUT DESIGNED TO RUN AT 4" ABSOLUTE VACUUM. STEAM IS TRANSFERRED TO THE 3-STAGE BACK PRESSURE TURBINE RATED AT 1654HP DETUNED TO 1200HP TO MATCH THE GENERATOR. THIS SYSTEM COMES COMPLETE WITH GENERATOR CONTROL CENTER, BOILER CONTROL CENTER, COMBUSTION CONTROL CENTER, CONTROL ROOM SWITCHBOARD, TURBINE OIL SYSTEM, DUST DELIVERY CONTROL SYSTEM, SWITCHGEAR AND PLC CONTROLS. THIS PLANT WAS NEW IN 2005/2006 WHEN INSTALLED AND HAS NEVER BEEN RUN EXCEPT FOR PERMITTING FUNCTION. THE TURBINE GEARBOX AND GENERATOR WERE OEM REBUILT. THE COMPANY PURCHASED THIS SYSTEM WITH A GUARANTEE THE BURNER COULD MEET NOX STANDARDS. AFTER INSTALLATION, THE BURNER COULD NOT EFFICIENTLY BURN FIBER WITH HIGH FORMALDEHYDE CONTENT. CONSEQUENTLY, THE BURNER COULD NOT MEET THOSE NOX STANDARDS THAT ARE ONE OF THE MOST STRINGENT SET OF STANDARDS IN NORTH AMERICA. THESE MULTI-STAGE BURNERS ARE USED THROUGHOUT NORTH AMERICA AND MEET OR EXCEED NOX CONTROL STANDARDS IN OTHER AREAS WITHOUT PROBLEMS. THIS COGEN SYSTEM CAN BE PROFESSIONALLY DISMANTLED, ALL EQUIPMENT TAGGED FOR REINSTALLATION AND SHIPPED TO YOUR FACILITY, REASSEMBLED, AND CONNECTED TO YOUR PRESENT ELECTRICAL GRID SYSTEM. IT WOULD TAKE APPROXIMATELY 10 WEEKS TO DISMANTLE THE PLANT AND 15 TRUCKS TO SHIP THE EQUIPMENT TO YOUR PLANT SITE, AND APPROXIMATELY 16 WEEKS TO REASSEMBLE. THIS PLANT WOULD INCLUDE EVERYTHING NEEDED EXCEPT FUEL PROCESSING (GRINDING), STORAGE AND A TRANSFORMER TO SUPPLY POWER TO YOUR FACILITY. SHIPMENT OF THE PLANT WOULD BE BROKEN DOWN AS FOLLOWS: FIVE 53' TRAILER VANS TO LEGAL WEIGHT TEN 53' FLATBED TRAILERS TOTAL WEIGHT OF COGEN PLANT EQUIPMENT = 581,000 LBS. TIE-DOWN GEAR, CHAINS, BLOCKS AND CHOKES = 6,000 LBS. GROSS CUBIC SETTING OF CARGO = 67,840 CUBIC FEET MACHINERY PROPOSAL USED 1.2-MEGAWATT POWER PLANT CONSISTING OF THE FOLLOWING: DESCRIPTION OF EQUIPMENT 3-STAGE BURNER BOILER EGR FAN ID FAN SUPPLY WATER TANK SERVICE WATER PUMP WATER SOFTNER AND FILTER BOILER WATER PUMP SYSTEM DUAL CYCLONE SEPARATOR ELECTROSTATIC PRECIPITATOR ESP TRANSFORMER ESP PUMP SYSTEM CONDENSER PUMP SYSTEM STEAM TURBINE SENTINEL GENERATOR GENERATOR CONTROL CENTER BOILER CONTROL CENTER COMBUSTION CONTOL CENTER PLANT #2 SWITCHGEAR CONTROL ROOM SWITCHBOARD TURBINE OIL SYSTEM DUST DELIVERY CONTROL SYSTEM CONDENSER CONTROL PANEL ESP CONTROL PANEL TURBINE OIL CONTROL PLANT #1 POWER SWITCHGEAR COGENERATION PROJECT LOADING ANALYSIS BOILER FEEDWATER TANK LOADPOINT: LP4 FOOTING LENGTH 9.00 FT WIDTH 9.00 FT DEPTH 0.67 FT COUNT 1 EA CUBIC FT 54.03 CUFT TOTAL CU FT 54.03 CUFT LOAD CENT. HT. 4.00 FT MACHINE FOOT: LENGTH 6.00 FT WIDTH 6.00 FT COUNT 1.00 EA TYPE 1 MACHINE WT. 16,000 LBS FOOTING WT. 8,104 LBS FOOTING LOAD 197.53 LBS/SQFT SOIL LOADING 297.58 LBS/SQFT *TANK ASSEMBLY IS BOLTED DOWN 1=EVENLY DISTRIBUTED ACROSS BASE 2=CONCENTRATED FOOTPRINT APPROX. PSF WHICH IS DISTRIBUTED OVER ENTIRE SLAB COGENERATION PROJECT LOADING ANALYSIS STEAM UNIT LOADPOINT: LP3 - FOOTING LENGTH 25.00 FT - 13.00 FT WIDTH 14.00 FT - 3.00 FT DEPTH 1.00 FT - 2.00 FT COUNT 1 EA - 3 EA CUBIC FT 350.00 CUFT - 234.00 CUFT TOTAL CU FT 584.00 CUFT LOAD CENT. HT. 8.00 FT MACHINE FOOT: LENGTH 10.30 FT WIDTH 1.00 FT COUNT 3.00 EA TYPE 2 MACHINE WT. 53,000 LBS FOOTING WT. 52,500 LBS FOOTING LOAD 151.43 LBS/SQFT SOIL LOADING 301.43 LBS/SQFT *BOILER ASSEMBLY IS BOLTED DOWN 1=EVENLY DISTRIBUTED ACROSS BASE 2=CONCENTRATED FOOTPRINT APPROX. 1,715.21 PSF WHICH IS DISTRIBUTED OVER ENTIRE SLAB COGENERATION PROJECT LOADING ANALYSIS CONDENSOR UNIT LOADPOINT: LP2 FOOTING LENGTH 23.00 FT WIDTH 3.00 FT DEPTH 3.00 FT COUNT 6 EA CUBIC FT 1,242.00 CUFT TOTAL CU FT LOAD CENT. HT. NA* FT MACHINE FOOT: LENGTH 2.00 FT WIDTH 2.00 FT COUNT 6.00 EA TYPE 2 MACHINE WT. 40,000 LBS FOOTING WT. 186,300 LBS FOOTING LOAD 1,666.67 LBS/SQFT SOIL LOADING 546.62 LBS/SQFT *CONDENSOR ASSEMBLY IS WELDED DOWN 1=EVENLY DISTRIBUTED ACROSS BASE 2=BASE PAD LOADING IS CONDCENTATED COGENERATION PROJECT LOADING ANALYSIS TURBINE-GENERATOR SET LOADPOINT: LP6 FOOTING LENGTH 21.00 FT WIDTH 9.00 FT DEPTH 1.00 FT COUNT 1 EA CUBIC FT 189.00 CUFT TOTAL CU FT 189.00 CUFT LOAD CENT. HT. 3.50 FT MACHINE FOOT: LENGTH 6.00 FT WIDTH 6.00 FT COUNT 1.00 EA TYPE 1 MACHINE WT. 38,000 LBS FOOTING WT. 28,350 LBS FOOTING LOAD 201.06 LBS/SQFT SOIL LOADING 351.06 LBS/SQFT * ASSEMBLY IS BOLTED DOWN 1=EVENLY DISTRIBUTED ACROSS BASE 2=CONCENTRATED FOOTPRINT APPROX. NA PSF WHICH IS DISTRIBUTED OVER ENTIRE SLAB COGENERATION PROJECT LOADING ANALYSIS COMBUSTION UNIT LOADPOINT: LP1 LENGTH 24.75 FT WIDTH 8.50 FT DEPTH 1.00 FT COUNT 1 EA CUBIC FT 210.38 CUFT TOTAL CU FT LOAD CENT. HT. 6.50 FT MACHINE FOOT: LENGTH 24.58 FT WIDTH 7.60 FT COUNT 1.00 EA TYPE 1 MACHINE WT. 80,000 LBS FOOTING WT. 31,556 LBS FOOTING LOAD 428.25 LBS/SQFT SOIL LOADING 597.17 LBS/SQFT *BURNER ASSEMBLY IS BOLTED DOWN 1=EVENLY DISTRIBUTED ACROSS BASE COGENERATION PROJECT LOADING ANALYSIS WET ESP UNIT LOADPOINT: LP5 FOOTING LENGTH 9.00 FT WIDTH 9.00 FT DEPTH 0.67 FT COUNT 1 EA CUBIC FT 54.03 CUFT TOTAL CU FT 54.03 CUFT LOAD CENT. HT. 9.00 FT MACHINE FOOT: LENGTH 6.00 FT WIDTH 6.00 FT COUNT 1.00 EA TYPE 1 MACHINE WT. 38,000 LBS FOOTING WT. 8,104 LBS FOOTING LOAD 469.14 LBS/SQFT SOIL LOADING 569.19 LBS/SQFT * ASSEMBLY IS BOLTED DOWN 1=EVENLY DISTRIBUTED ACROSS BASE 2=CONCENTRATED FOOTPRINT APPROX. NA PSF WHICH IS DISTRIBUTED OVER ENTIRE SLAB COGENERATION CONCRETE FOOTING LOADING ANALYSIS LIVE + LOAD DEAD FOOT WIND THICKNESS YDS WIEGHT POINT DESCRIPTION WEIGHT LENGTH WIDTH QTY PSF LOAD LBS INCHES LBS 1 COMBUSTION UNIT 80,000 25 8 1 400 12 7.41 2 CONDENSER STRUCTURE 80,000 3 3 6 1,481 36 6.00 3 STEAM GENERATOR 105,500 3 12 3 977 12 4.00 4 BOILER FEED WATER TANK 16,000 9 9 1 198 4 1.00 5 WESP UNIT 38,000 8 8 1 594 12 2.37 6 TURBINE GEN SET 32,000 6 23 1 232 12 5.11 7 SILO* 230,000 21 21 1 345,000 36 49.00 330,750 PAVE UNDER STEAM UNIT 12 28 1 4 4.15 MISC. STEEL FOOTINGS 1.5 1.5 15 12 1.25 MISC AREA PAVEMENT 72 5 1 4 4.44 84.73 8.47 FACTOR ESTIMATED CONCRETE USAGE 93.20 YARDS * SPECIFICATION MIGHT CHANGE WHEN ENGINEERING DRAWINGS COME FROM MANUFACTURER FUEL METERING BIN FUEL IS TRANSFERRED FROM A STORAGE BIN TO THE METERING BIN. THE METERING BIN IS PROVIDED TO PLACE A SUPPLY OF FUEL IN CLOSE PROXIMITY TO THE COMBUSTION SYSTEM AND ASSURE A CONSTANT SUPPLY OF FUEL TO THE COMBUSTION SYSTEM. THIS IS USUALLY A SMALL BIN PROVIDING UP TO TWO HOURS OF FUEL STORAGE CLOSE TO THE COMBUSTION SYSTEM. BIN IS SUPPLIED WITH A HATCH AND A SIGHT GLASS FOR EASILY DETERMINING THE QUANTITY OF FUEL PRESENT. THE METERING BIN IS EQUIPPED WITH A LIVE BOTTOM AUGER SYSTEM TO ASSURE A CONSTANT FLOW OF FUEL TO THE COMBUSTION SYSTEM. THE FUEL FLOWS INTO A SCREW CONVEYOR THAT TRANSPORTS THE FUEL TO THE COMBUSTION SYSTEM. THIS BIN IS EQUIPPED WITH HIGH- AND LOW-LEVEL SENSORS. FAILURE OF THE FUEL TRANSFER CONVEYORS OR A PROBLEM WITH THE PRIMARY FUEL STORAGE DEVICES IS SIGNALED WHEN THE METERING BIN LEVEL IS LOW FOR AN ADJUSTABLE PERIOD OF TIME. THE DRIVE MOTOR AND LEVEL SWITCHES ARE WIRED TO A JUNCTION BOX ON THE METERING BIN. METERING BIN SIZES WILL VARY ACCORDING TO THE FUEL NEEDS OF THE COMBUSTION SYSTEM. THESE BINS ARE SUPPLIED WITH OPEN TOPS WHEN THE CUSTOMER IS RESPONSIBLE FOR DELIVERY OF FUEL TO THE METERING BIN. THESE BINS WILL USUALLY BE ELEVATED ABOVE THE COMBUSTION UNIT FEED SCREW CONVEYOR. LEGS CAN BE PROVIDED WITH THESE UNITS TO SUPPORT THE METERING BINS FROM THE FLOOR OR THE CUSTOMER CAN PROVIDE SUPPORTS AS APPROPRIATE. THE UNITS ARE SUPPORTED FROM BELOW AT THE FOUR CORNERS OF THE BIN. COMBUSTION SYSTEM THE COMBUSTION SYSTEM CONSISTS OF SEVERAL COMPONENTS AS FOLLOWS: 1. FUEL FEED ROTARY AIR LOCK 2. FUEL FEED TRANSITION HOPPER AND HIGH/LOW LEVEL SENSORS 3. FUEL FEED SCREW CONVEYOR, EQUIPPED WITH VARIABLE FREQUENCY DRIVE 4. PRIMARY COMBUSTION CHAMBER, CONTAINING: A. CERAMIC WALL AND ARCH SYSTEM B. THREE LEVEL COMBUSTION AIR INLETS WITH INDIVIDUAL ADJUSTMENTS AND COMBUSTION AIR FANS. COMBUSTION AIR FANS ARE EQUIPPED WITH VARIABLE FREQUENCY DRIVES C. STATIONARY GRATE SYSTEM FOR INTRODUCTION OF PRIMARY AND SECONDARY COMBUSTION AIR D. ASH AUGER SCREWS FABRICATED OF HIGH TEMPERATURE STAINLESS STEEL FOR ASSURING PROPER DISTRIBUTION OF THE FIRE WITHIN THE FIRE BOX AND AUTOMATIC REMOVAL OF THE ASH REMAINING FROM THE COMBUSTION OF THE FUEL MATERIAL. 1. SECONDARY COMBUSTION CHAMBER A. CERAMIC WALL AND ARCH SYSTEM B. PROVIDES FOR AN EXTENDED DWELL TIME TO ASSURE COMPLETE COMBUSTION OF THE COMBUSTION BYPRODUCT GASES PRIOR TO LEAVING THE COMBUSTION SYSTEM. 1. HOT GAS TRANSITION FOR COMBUSTION UNIT TO HEAT EXCHANGER UNIT 2. HOT GAS DUCT WORK FROM HEAT EXCHANGER TO THE DUST COLLECTION EQUIPMENT 3. DUST COLLECTION EQUIPMENT, DESIGN DEPENDING ON FUEL AND SYSTEM SIZE 4. DUCT WORK FROM DUST COLLECTION EQUIPMENT TO INDUCED DRAFT FAN 5. INDUCED DRAFT FAN, EQUIPPED WITH VARIABLE FREQUENCY DRIVE OR AUTOMATICALLY ADJUSTABLE DAMPER, DEPENDING ON SYSTEM DESIGN AND APPLICATION. 6. EXHAUST GAS STACK, DIAMETER AND HEIGHT DEPENDING ON SYSTEM DESIGN AND APPLICATION. THE COMBUSTION SYSTEM IS PREFABRICATED TO THE EXTENT THAT IS ALLOWABLE FOR NECESSARY SHIPPING RESTRICTIONS. IN GENERAL, THE PRIMARY COMBUSTION CHAMBER IS COMPLETELY PREFABRICATED IN THE SHOP. COMBUSTION AIR FANS AND MANIFOLDS ARE INSTALLED ON THE JOB SITE. THE SIZES OF THE COMBUSTION SYSTEMS FOR THE 600 SERIES ARE APPROXIMATELY 8 FEET WIDE. THE LENGTH OF THE UNITS IS APPROXIMATELY 25 FEET. THE OVERALL HEIGHT OF THE UNIT IS APPROXIMATELY 8 FEET. THE PRIMARY COMBUSTION CHAMBERS ARE SHIPPED COMPLETE. THE EXTENDED COMBUSTION CHAMBERS ARE SHIPPED AS COMPONENTS. STEAM BOILER SYSTEMS THE STEAM BOILER SYSTEM CONSIST OF THE NEEDED EQUIPMENT ITEMS TO PRODUCE STEAM ENERGY FROM THE HOT GASES PRODUCED BY THE CHALLENGER COMBUSTION SYSTEMS. THE BOILER IS A 300PSIG, 18,819 LBS. PER HOUR. THIS SYSTEM IS MADE UP OF THE FOLLOWING COMPONENTS: HEAT RECOVERY STEAM GENERATOR (HRSG) BOILER FEEDWATER PUMP SKID BOILER FEEDWATER STORAGE VESSEL FEEDWATER TREATMENT SKID THE HRSG UNITS ARE SIZED TO RECOVER APPROXIMATELY 75 80% OF THE THERMAL ENERGY ENTERING THE DEVICE. THE STEAM ENERGY OUTPUT IS DETERMINED BY ESTABLISHING THE THERMAL ENERGY RELEASED BY THE COMBUSTION SYSTEM TO THE HOT GASES THAT WILL BE ENTERING THE HRSG. THE STEAM FLOW OUTPUT IS DETERMINED BY ESTABLISHING THE DESIRED STEAM PRESSURE AND THE HEAT INPUT. STEAM PRODUCTION WILL VARY ACCORDING TO THE QUANTITY AND TEMPERATURE OF THE HOT GASES PRODUCED IN THE COMBUSTION SYSTEM AND THE TEMPERATURE OF THE BOILER FEEDWATER AS WELL AS THE STEAM PRESSURE DESIRED. SYSTEM INCLUDES: ECONOMIZER - INSTALLED IN OUTLET OF HRSG CONDENSATE HEATER - STEAM OPERATED - INSTALLED IN THE BOILER FEEDWATER STORAGE VESSEL SOOT BLOWER - INSTALLED IN THE HRSG TO MINIMIZE THE EFFECTS OF ASH CARRY DEAERATOR - INSTALLED IN THE BOILER FEEDWATER STORAGE VESSEL THIS HEAT RECOVERY STEAM GENERATOR UNIT WAS DESIGNED AS A FIRE TUBE BOILER FOR A SINGLE PASS OF THE HOT GASES THROUGH THE UNIT WITH STEAM PRESSURES UP TO 300 PSIG. THE UNIT WAS DESIGNED WITH AMPLE STEAMING VOLUME TO ASSURE A GOOD QUALITY OF STEAM GENERATION. STEAM IS OF A QUALITY SUFFICIENT TO ENTER INTO A STEAM TURBINE GENERATOR UNIT. BOILER FEEDWATER PUMP PACKAGE IN ADDITION TO THE BOILER, A BOILER FEED WATER PUMP PACKAGE IS INCLUDED. THIS PACKAGE CONSISTS OF A PREFABRICATED SKID CONTAINING TWO BOILER FEEDWATER PUMPS AND NECESSARY PIPING AND VALVES. ONE PUMP IS THE DESIGNATED “RUN” PUMP AND THE OTHER IS A DESIGNATED “SPARE” PUMP. A FLOW METER, PRESSURE GAUGES AND TEMPERATURE GAUGE ARE PROVIDED FOR MONITORING THE PERFORMANCE OF THE PACKAGE. PUMPS ARE SIZED FOR 125% OF DESIGN CAPACITY AND ARE INTENDED TO RUN CONTINUOUSLY TO MAINTAIN DESIRED BOILER DRUM LEVEL. PUMP PACKAGES ARE SIZED TO MATCH THE HEAT RECOVERY STEAM GENERATOR UNITS. BOILER FEEDWATER STORAGE TANK THE SYSTEM ALSO INCLUDES A BOILER FEED WATER STORAGE TANK. THIS PACKAGE CONSISTS OF AN INSULATED TANK FOR STORAGE OF CONDENSATE AND BOILER FEEDWATER FOR THE BOILER SYSTEM. THE TANK IS CONSTRUCTED TO A 15 PSIG RATING AND CAN BE OPERATED AT A PRESSURE OF 5 PSIG IF NECESSARY. STANDARD DESIGNS CALL FOR VENTED TANKS. A FLOW METER FOR CONDENSATE RETURN AND A FLOW METER FOR MAKEUP WATER ARE PROVIDED. A PRESSURE GAUGE, LEVEL GAUGE AND TEMPERATURE GAUGE ARE PROVIDED FOR MONITORING THE CONDITION OF THE CONDENSATE WITHIN THE TANK. THE TANK IS PROVIDED WITH A STAND TO ELEVATE THE TANK ABOVE THE SUCTION OF THE BOILER FEEDWATER PUMPS. IN SOME CASES, IT WILL BE DESIRABLE TO LOCATE THE TANK ABOVE THE INLET TO THE BOILER. THE STANDS FOR THESE APPLICATIONS ARE TO BE PROVIDED BY THE CUSTOMER. THE TANK IS SIZED TO PROVIDE FOR OPERATION OF THE BOILER AT FULL OUTPUT FOR A PERIOD OF UP TO 20 MINUTES. THE TANK IS ALSO EQUIPPED WITH INSTRUMENTATION TO TIE THE UNIT INTO THE OVERALL COMBUSTION/BOILER CONTROL SYSTEM. THE FOLLOWING DEVICES/INPUTS ARE PROVIDED: TEMPERATURE SENSOR, PRESSURE SENSOR, LEVEL SENSOR, AND FIVE POINT LEVEL SWITCH FOR ALARMS AND SHUTDOWN LOGIC. THE PACKAGE IS ALSO EQUIPPED WITH AN AUTOMATIC WATER VALVE TO PROVIDE MAKEUP WATER IN THE EVENT THE WATER LEVEL REACHES THE LOW-LEVEL ALARM POSITION. THIS IS PROVIDED THROUGH A FLOAT OPERATED VALVE. THE TANK AND CONTROL DEVICES ARE PRE-PACKAGED WITH ALL CONTROL DEVICES WIRED TO A JUNCTION BOX MOUNTED ON THE UNIT. THE OPERATING VOLTAGE FOR THE CONTROL DEVICES IS 24VDC. THE TANK IS ALSO INSULATED TO REDUCE HEAT LOSS TO THE ATMOSPHERE. DEAERATORS A DEAERATOR HAS BEEN PROVIDED TO REMOVE UNWANTED OXYGEN AND OTHER NON-CONDENSABLE GASES FROM THE BOILER FEEDWATER. THE DEAERATOR IS PROVIDED FOR THIS PURPOSE. THIS IS GENERALLY A REQUIRED ITEM ON 150 AND 300 PSIG STEAM SYSTEMS. THIS IS A REQUIRED DEVICE ON ALL STEAM SYSTEMS PROVIDING STEAM FOR STEAM TURBINE GENERATOR APPLICATIONS. FEEDWATER TREATMENT PACKAGES BOILER FEED WATER MUST BE OF HIGH QUALITY, ALL CONTAMINANTS THAT WOULD DAMAGE THE BOILER OR STEAM TURBINES MUST BE REMOVED FROM THE FEED WATER STREAM. THERE ARE GENERALLY THREE AREAS OF CONCERN. FIRST, THE WATER MUST BE FREE FROM SOLIDS SUCH AS SAND OR OTHER CONTAMINANTS. SECOND, DISSOLVED MINERALS SUCH SODIUM AND POTASSIUM MUST BE REMOVED. THIRD, NON-CONDENSABLE GASES SUCH AS OXYGEN AND CARBON DIOXIDE MUST BE REMOVED. THE REMOVAL OF THESE CONTAMINANTS REQUIRES A THREE STAGE REMOVAL PLAN. FIRST, ALL WATER ENTERING THE BOILER SYSTEM SHOULD BE FILTERED. SECOND, THE WATER SHOULD PASS THROUGH A WATER SOFTENER UNIT OF SOME TYPE AND THIRD, CHEMICALS WILL BE ADDED TO THE WATER TO ASSIST IN THE REMOVAL OF THE NON-CONDENSABLE GASES AND OTHER CONTAMINANTS. THE FEED WATER TREATMENT PACKAGE WILL INCLUDE THE FOLLOWING EQUIPMENT: 1. WATER FILTER - DUAL UNIT 2. WATER SOFTENER - DUAL UNIT 3. CHEMICAL FEED PUMPS (3) - SEPARATE ASSEMBLY THIS EQUIPMENT IS PREPACKAGED ON A SKID. THE CONTROLS AND PUMP MOTORS ARE PRE-WIRED TO A JUNCTION BOX ON THE PACKAGE. THE CHEMICAL ADDITIVES PUMPS ARE PACKAGED INTO A PUMP STAND. THE STAND IS DESIGNED TO BE LOCATED IN A POSITION AGAINST A WALL WHERE THE CONTAINERS FOR THE VARIOUS BOILER FEEDWATER CHEMICALS CAN BE PLACED. STEAM TURBINE GENERATOR SYSTEMS AN ELLIOT MODEL 2DYR3-MULTISTAGE TURBINE WILL BE USED FOR THE SYSTEM. IT CONSISTS OF THE FOLLOWING: 5449 RPM, INLET STEAM PRESSURE 475 PSIG, INLET STEAM TEMPERATURE 700’HGA, EXHAUST STEAM PRESSURE 3” HGA, MAXIMUM INLET STEAM TEMPERATURE 750 FTT, RATED POWER 1654 HP WITH ALL HAND VALVES OPEN. IT INCLUDES: 1. GEAR REDUCER 2. ELECTRIC GENERATOR A. INDUCTION B. SYNCHRONOUS 1. LUBRICATION SYSTEM 2. INSTRUMENTATION / CONTROLS 3. GENERATOR BREAKER THE BASIC COMPONENTS WERE ASSEMBLED INTO A SKID PACKAGE. THE PACKAGE WAS PREASSEMBLED AND SHIPPED AS A COMPLETED ASSEMBLY. THE CONTROLS AND GENERATOR BREAKER ARE PRE-ASSEMBLED AND TESTED PRIOR TO BEING SHIPPED TO THE CUSTOMER. STEAM CONDENSER SYSTEMS THE PURPOSE OF A STEAM CONDENSER SYSTEM IS TO TAKE THE STEAM THAT EXITS THE STEAM TURBINE GENERATOR UNIT AND CONDENSE IT TO WATER SO THAT IT MAY BE RETURNED TO THE BOILER FEEDWATER SYSTEM. THIS ALLOWS FOR THE CONSERVATION OF THERMAL ENERGY, WATER AND THE ASSOCIATED BOILER FEEDWATER TREATMENT CHEMICALS. A WATER-COOLED DESIGN CONDENSER HAS BEEN INCLUDED. AIR COOLED CONDENSER SYSTEMS THE AIR COOLED CONDENSER SYSTEM IS MADE UP OF FRAMES THAT CONTAIN MULTIPLE ROWS OF CARBON STEEL TUBES THAT ARE WRAPPED WITH AN ALUMINUM FIN. THIS FINNED ARRANGEMENT ALLOWS THE CARBON STEEL TUBE TO CONDUCT THERMAL ENERGY INTO THE AIR SURROUNDING THE UNIT. IN ORDER TO MAXIMIZE THE HEAT DISSIPATION, THE UNITS ARE SUPPLIED WITH FANS TO MOVE THE COOLER AMBIENT AIR PAST THE FINNED TUBES. AIR POLLUTION CONTROL EQUIPMENT A COMPLETE AIR POLLUTION CONTROL SYSTEM WITH EQUIPMENT REQUIRED FOR THIS PROJECT HAS BEEN INCLUDED, BASED ON LOCAL REQUIREMENTS. THE EQUIPMENT AVAILABLE CONSISTS OF THE FOLLOWING: 1. MULTICLONE - THESE UNITS ARE DESIGNED TO REMOVE PARTICULATE MATTER THAT IS AS SMALL AS 10 MICRONS IN SIZE. SINCE AIR EMISSIONS ARE GENERALLY BASED ON A QUANTITY OF EMISSIONS ON AN ANNUAL BASIS, THOSE QUANTITIES MUST BE ESTIMATED AND QUANTIFIED. WHERE THE EMISSIONS FROM THE MULTICLONE UNIT EXCEED THOSE QUANTITIES, THEN ADDITIONAL EQUIPMENT MUST BE USED. 2. BAG HOUSES - THESE UNITS CONSIST OF MULTIPLE HIGH TEMPERATURE RATED DUST COLLECTION BAGS. THESE BAGS CAN BE PROVIDED IN DIFFERENT TYPES AND CONFIGURATIONS AS WELL AS COATED AND UNCOATED TO ACHIEVE DIFFERING COLLECTION EFFICIENCIES. THE DESIGN OF THE BAG HOUSE SYSTEMS WILL VARY ACCORDING TO LOCAL REQUIREMENTS. 3. SCRUBBERS - THESE SYSTEMS CONSIST OF A SPRAY TOWER, WATER COLLECTION BASIN, A CIRCULATING WATER PUMP SYSTEM AND A MIST ELIMINATOR SECTION. THESE UNITS INTRODUCE A FINE SPRAY OF WATER INTO THE EXHAUST GASES. THIS FINE MIST OF WATER DROPLETS ATTRACT THE DUST PARTICLES AND THE DUST PARTICLES ARE COLLECTED ON THE FINE WATER DROPLETS. THESE WATER DROPLETS THEN FALL INTO THE COLLECTION BASIN. SOME AMOUNT OF THE SPRAY IS CARRIED UP THE TOWER, THIS WATER IS COLLECTED IN A MIST ELIMINATOR SECTION OF THE TOWER AND THE COLLECTED WATER IS CHANNELED TO THE COLLECTION BASIN. A SMALL AMOUNT OF WATER IS CONTINUOUSLY BLED FROM THE COLLECTION BASIN TO REMOVE THE COLLECTED PARTICULATE MATERIAL. THIS IS GENERALLY INTRODUCED INTO THE COMBUSTION UNIT AND REMOVED BY THE ASH COLLECTION SYSTEM THAT IS A PART OF THE COMBUSTION SYSTEM. SOME SMALL AMOUNT OF WATER IS EVAPORATED AS THE COMBUSTION GASES ARE COOLED TO APPROXIMATELY 150F. A CONTINUOUS MAKE UP WATER SUPPLY IS REQUIRED. 4. WET ELECTROSTATIC PRECIPITATORS - IN SYSTEMS REQUIRING AN ADDITIONAL LEVEL OF PARTICULATE CONTROL AN ELECTROSTATIC COLLECTION UNIT IS ADDED TO THE TOP OF THE SCRUBBER SYSTEM. THIS ELECTROSTATIC UNIT REPLACES THE MIST ELIMINATOR THAT IS PROVIDED AS A PART OF THE SCRUBBER DESCRIBED ABOVE. THIS UNIT REMOVES A HIGHER PERCENTAGE OF THE DUST/WATER PARTICLES FROM THE EXHAUST GAS STREAM. CONTROL AND POWER DISTRIBUTION CONTROLS THIS COGEN PLANT HAS FULLY INTEGRATED ALL ASPECTS OF THE COGENERATIONS FACILITIES EQUIPMENT PACKAGE INTO A SINGLE CONTROL SYSTEM. THIS IS ACCOMPLISHED USING PROGRAMMABLE LOGIC CONTROLLERS AND TOUCH SCREEN OPERATOR INTERFACE DEVICES TO CREATE A WINDOW ON THE ENTIRE SYSTEM. THIS SYSTEM WAS DESIGNED FOR A MINIMUM OF OPERATOR ATTENTION. SOFTWARE IS CONFIGURED TO PRESENT CLEAR WINDOWS INTO THE FACILITIES OPERATIONS. THIS COGENERATION SYSTEM WAS SET UP WITH DUAL OPERATOR INTERFACES TO ASSURE A VIEW OF MULTIPLE OPERATING COMPONENTS AT ALL TIMES. POWER DISTRIBUTION THE POWER DISTRIBUTION EQUIPMENT IS PROVIDED AS FOLLOWS. BUT, IN GENERAL THE FOLLOWING DESCRIPTION WILL APPLY. EACH COGENERATION SYSTEM WILL BE PROVIDED WITH A FACILITY MAIN BREAKER. THIS MAIN BREAKER WILL BE PROVIDED AT THE PRIMARY VOLTAGE OF THE GENERATOR PORTION OF THE PROJECT. IN MOST CASES THIS WILL BE 480 V, 3 PH AND 60 Hz OR 400 V, 3 PH AND 50 Hz. CUSTOMERS WILL SPECIFY THE INTERCONNECTION VOLTAGE REQUIREMENTS FOR A GIVEN APPLICATION. THIS DISCUSSION IS PRESENTED BASED ON THE NOMINAL 480 VAC SYSTEM. THIS EQUIPMENT PACKAGE IS SHIPPED IN TWO PIECES; ONE INCLUDES THE MAIN BREAKER AND THE GENERATOR BREAKER AND THE OTHER INCLUDES THE VARIOUS FACILITY BRANCH BREAKERS FOR PROVIDING POWER TO THE VARIOUS SYSTEM PANELS. THE TWO PIECES ARE JOINED TOGETHER WITH A BUS SPLICE KIT ONCE INSTALLED AT THE CUSTOMER’S FACILITY. THE POWER DISTRIBUTION SYSTEM IS DESIGNED AS A MOTOR CONTROL CENTER TO FACILITATE EASY EQUIPMENT ADDITIONS IN THE FUTURE. Learn More

REFERENCE NUMBER: A-2488 MELT BLOWN CLOTH PRODUCTION LINE 600mm SPECIFICATIONS: PLASTIC AUTOMATIC CHARGER • FEEDING CAPACITY: 200 KG / H • AIR PUMP POWER: 0.75 KW HOPPER PLASTIC DRYER • HOPPER CUBIC CAPACITY: 100 L • FEEDING CAPACITY: 50 KG • HEATING POWER: 3.7 KW • BLOWER POWER: 0.12 KW SJ55/30 SINGLE SCREW EXTRUDER • SCREW, BARREL: SCREW AND BARREL MATERIAL 38CRMOALA, NITRIDE • SCREW DIAMETER: 55 mm • SCREW L/D: 30:1 • MAIN MOTOR POWER: 15 KW SIEMENS STANDARD • MOTOR MAIN MOTOR SPEED ADJUSTMENT: 15 KW ABB INVERTER • BARREL HEATING: CASTING - HEATER WITH AIR COOLING • HEATING POWER: 2.8 KW X 4 ZONES • GEAR BOX: ZLYJ SERIES RIGID GEAR BOX • EXTRUSION CAPACITY: 15 TO 40 KG/H HYDRAULIC SCREEN CHANGER • MOTOR POWER: 1.1 KW • STRUCTURE: DOUBLE POSITION, PLATE TYPE • HEATERS: STAINLESS STEEL HEATING BAR METERING PUMP • MOTOR POWER: 2.2KW • CAPACITY: 30CC • SPEED CONTROL: • HEATERS: STAINLESS STEEL HEATING BAR T-DIE • STRUCTURE: T-DIE • MATERIAL OF MOULD: HIGH QUALITY ALLOYED STEEL, SURFACE CHROME PLATED • FLOW CHANNEL CHROME PLATED, POLISHED • SPECIFICATION OF PRODUCT: WIDTH 600 mm • AIR INCOME HOLES: 12 PCS, HIGH PRECISION TEMPERATURE CONTROL FORMING MACHINE • MOTOR POWER: 1.5 KW • SPEED CONTROL: INVERTER • SUCTION FAN: 5.5 KW ELECTROSTATIC ELECTRET DEVICE • INCLUDES ELECTROSTATIC GENERATOR, VOLTAGE REGULATOR, ELECTRET FRAME • APPLICATION: GENERATE ELECTROSTATIC CHARGE, INCREASES THE FILTERING EFFICIENCY • MOTOR POWER: 2.2 KW • BLADES: 4 PCS • HAULING SPEED CONTROL: ADOPTABB INVERTER COLIER • COILING SHAFT: 2 PCS • COMPACTION: BY PNEUMATIC CONTROL • COILING METHOD: BY SELF FRICTION SCREW AIR COMPRESSOR • MOTOR POWER: 37 KW • STRUCTURE: SCREW TYPE, LOW NOISY • PLC CONTROL AIR FILTER • CAPACITY: 7 M3/min • PRESSURE: 1.0 MPA • FILTRATION EFFICIENCY: 3 MICRON / 5 PPM AIR DRYER • CAPACITY: 6 NM3/min • PRESSURE: 1 MPA • POWER: 2 HP AIR TANK • VOLUME: 1000 L • PRESSURE: 1.05 MPA HOT AIR SYSTEM • HEATING POWER: 60 KW • HEATING TYPE: ELECTRIC HEATING • WITH HEAT INSULATION LAYER Learn More

AA-1120 –SALE BASE SHOP COFFEE ROASTER TECHNICAL SPECIFICATIONS: GREEN COFFEE BATCH CAPACITY (MAX): 1.2KG BATCH CAPACITY (MINIMUM ADVISED): 0.5KG CAPACITY PER HOUR: 4KG OPERATION CONTROL TYPE: MANUAL AIRFLOW CONTROL (DAMPER): MANUAL ROASTING TIME: 12 TO 15MIN TEMPERATURE SENSORS: 2 (BEAN AND EXHAUST AIR TEMPERATURE) COOLING TIME: 3MIN TYPE OF COOLING: AIR AMBIENT SAFETY DEVICE: YES OPERATION TYPE BURNER: MANUAL FUEL TYPE: NATURAL GAS(LNG)/PROPANE GAS(LPG) BURNER POWER LPG (G30): LPG 7 TO 23.885KW - BTU/H BURNER POWER LNG (G20): LNG 12 TO 40.945KW - BTU/H INLET PRESSURE LNG: 20MBAR INLET PRESSURE LPG: 37MBAR POWER: 2200W VOLTAGE: 220V/60HZ EXHAUST CHIMNEY (ROASTER CYCLONE): 100mm EXHAUST CHIMNEY (COOLER): 80mm ROASTER FAN MOTOR: 0.33HP COOLER FAN MOTOR: 0.33HP DRUM GEARBOX: 0.17HP COOLER GEARBOX: 170/374HP DIMENSIONS (L X W X H): 1465X940X1180mm NET WEIGHT (ROASTER + CYCLONE): 170KG SHIPPING BOX (L X W X H): 1560X1150X1410mm SHIPPING WEIGHT: 410KG Learn More

R-6858 LITTLE COFFEE ROASTERS

ROASTING MACHINE MODEL EXPO 500
THE LITTLE ROASTING MACHINE MODEL EXPO IS USED FOR LABORATORY TESTS OR TO SEARCH FOR NEW BLENDS AND FLAVORS. TECHNOLOGICALLY ADVANCED, CONFIRMS ITSELF AS IDEAL TOOL FOR LABORATORYES TEST, LIKE QUALITY CONTROL ON RAW COFFEE.
ROASTER MADE WITH THE SAME REQUIREMENTS FOR RELIABILITY AND SECURITY FEATURES OF THE BIGGER AND MORE SOPHISTICATED INDUSTRIAL ROASTING MACHINES, IS AVAILABLE WITH HEATING GENERATOR TYPE ELECTRIC RESISTANCE OR GAS, WITH MANUAL CONTROL SYSTEM.

COMPONENTS:
HOPPER OF CHARGE
HEATING GENERATOR BY ELECTRIC RESISTANCE OR GAS BURNER
COOLING TANK
2 ELECTRONIC DISPLAYS TO CONTROL THE PRODUCT TEMPERATURE INSIDE
THE ROASTING DRUM AND HEATING GENERATOR.

SAFETY DEVICE FOR ELECTRIC RESISTANCE SWITCHING OFF
DRUM ROTATION BY GEARED MOTOR
ELECTRIC FAN FOR ROASTING DRUM AND COOLING TANK
CYCLONE WITH REMOVABLE CONTAINER
COLOURS AVAILABLE: ACCORDING CLIENTS REQUEST
ROASTING MACHINE MOD.ROAST.1000
ROASTING MACHINE PARTICULARLY SUITABLE FOR SPECIALIZED ACTIVITIES IN SMALL BATCHES OF ROASTED COFFEE OF SUPERIOR QUALITY, SUCH AS THE MARKET “SLOW FOOD”, COFFEE SHOPS, CONFECTIONERY SHOP. TECHNOLOGICALLY ADVANCED, CONFIRMS ITSELF AS IDEAL TOOL SPECIALIZED IN PRODUCTION OF SELECTED ROASTED COFFEES OF HIGH QUALITY. MACHINE MADE WITH THE SAME REQUIREMENTS FOR RELIABILITY AND SECURITY FEATURES OF THE BIGGER AND MORE SOPHISTICATED INDUSTRIAL ROASTERS, IS AVAILABLE WITH HEATING GENERATOR BY ELECTRIC RESISTANCE AND PLC CONTROL SYSTEM OR AUTOMATIC.
COMPONENTS:

HOPPER OF CHARGE
HEATING GENERATOR BY ELECTRIC RESISTANCE OR GAS BURNER
COOLING TANK
MONITOR TOUCH SCREEN TO SEE AND CONTROL ALL THE ROASTING PROCESS FUNCTIONS.
SAFETY DEVICE FOR ELECTRIC RESISTANCES SWITCHING OFF
DRUM ROTATION BY GEARED MOTOR
ELECTRIC FAN FOR ROASTING DRUM
ELECTRIC FAN FOR COOLING TANK
CYCLONE WITH REMOVABLE CONTAINER
DEVICE FOR AUTOMATIC UNLOADING AT THE END OF ROASTING CYCLE
ACOUSTIC ALARM ADVISING THE ENDING OF ROASTING CYCLE
AVAILABLE COLOURS: ALUMINIUM / BRASS

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REFERENCE NUMBER: R-4395

SQUARE (RECTANGLE) BUBBLE GUM PRODUCTION LINE, CAPACITY 80 KG/HOUR

 

MAIN TECHNICAL PARAMETERS:

PROFILES:

THIS LINE IS USED TO PRODUCE CANDIES IN VARIOUS COLORS AND DESIGNS, ESPECIALLY BUBBLE GUM IN X SHAPE, CUBIC, CORRUGATED, CHANNEL STYLE, AND OTHER KINDS.

IT IS DESIGNED TO FACILITATE THE OPERATION WITH RELIABLE PERFORMANCE AND CHANGEABLE CANDY STYLE.

A CORRUGATION-STYLE WRAPPING MACHINE OR A CUTTING/WRAPPING MACHINE CAN BE SUPPLIED IF REQUIRED.

 

ADVANTAGES:

1) RELIABILITY, EASY CLEANING AND MAINTENANCE

2) ACCURATE CUTTING AND SIMPLE CHANGEOVER

3) EASY OPERATION

4) AUTOMATIC BELT TENSIONING

REFERENCE NUMBER: R-4395

SQUARE (RECTANGLE) BUBBLE GUM PRODUCTION LINE, CAPACITY 80 KG/HOUR

 

MAIN TECHNICAL PARAMETERS:

PROFILES:

THIS LINE IS USED TO PRODUCE CANDIES IN VARIOUS COLORS AND DESIGNS, ESPECIALLY BUBBLE GUM IN X SHAPE, CUBIC, CORRUGATED, CHANNEL STYLE, AND OTHER KINDS.

IT IS DESIGNED TO FACILITATE THE OPERATION WITH RELIABLE PERFORMANCE AND CHANGEABLE CANDY STYLE.

A CORRUGATION-STYLE WRAPPING MACHINE OR A CUTTING/WRAPPING MACHINE CAN BE SUPPLIED IF REQUIRED.

 

ADVANTAGES:

1) RELIABILITY, EASY CLEANING AND MAINTENANCE

2) ACCURATE CUTTING AND SIMPLE CHANGEOVER

3) EASY OPERATION

4) AUTOMATIC BELT TENSIONING

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H-1305 BATT FEEDING SYSTEM - WORKING WIDTH 3000mm

WORKING WIDTH: 3000mm
CONTROL SYSTEM INCLUDED

COMPOSITION OF THE MACHINE:
- LOWER PVC INCLINED CONVEYOR BELT FOR THE TRANSPORT OF THE WEB FROM THE CROSS LAPPER TO THE ENTRANCE OF THE NEEDLE LOOM.
- UPPER PVC COMPRESSION BELT FOR THE PRE-COMPRESSION OF THE WEB BEFORE ENTERING THE FEEDING ROLLS.
- LOWER PVC CONVEYOR AND UPPER PVC BELT DRIVEN BY ONE GEARBOX MOTOR WITH INDEPENDENT FREQUENCY INVERTER.
- PAIR OF FEEDING ROLLS WITH PLASTIC FINGERS TO GUIDE THE COMPRESSED WEB CLOSE TO FIRST NEEDLE ZONE OF THE PRE-NEEDLE LOOM. ROLLER PAIR DRIVEN BY GEARBOX MOTOR WITH INDEPENDENT FREQUENCY INVERTER.
- BATT FEEDING SYSTEM INSTALLED ON RAIL SYSTEM AND EASY REMOVABLE FOR MAINTENANCE OF THE NEEDLE LOOM

TECHNICAL DATA:
ELECTRICAL INFORMATION:
ELECTRIC: MAIN VOLTAGE 400 V, 50 HZ, 3 PH.
CONTROL VOLTAGE: DC - 24 V / AC - 230 V
OTHER INFORMATION:
AIR PRESSURE (CONSTANT): MIN. 6 BAR (AT SITE)
OPERATOR SIDE LEFT OR RIGHT (IN WEB RUNNING DIRECTION)
LACQUER COATING:
MAIN COLOR OF THE MACHINES: RAL 7035 (LIGHT GREY)
CONTROL CABINET AND CONTROL DESK RAL 7035 (LIGHT GREY)
LABELING: ENGLISH
TECHNICAL DOCUMENTATION: ONE TIME ON CD-ROM (FURTHER SETS AVAILABLE AT ADDITIONAL COST)
LANGUAGE FOR OPERATING INSTRUCTIONS: ENGLISH
LANGUAGE FOR FURTHER DOCUMENTATION (SPARE PART LISTS, WIRING DIAGRAM, ETC): ENGLISH

ENVIRONMENTAL CONDITIONS:
INSTALLATION HEIGHT ABOVE SEA LEVEL: LESS THAN OR EQUAL TO 1,000 METERS
TEMPERATURE: 24° C (±2° C)
RELATIVE HUMIDITY: 65% (±5%)
ABSOLUTE WATER CONTENT: 9 TO 12 G/KG DRY AIR
NOTE: PLEASE MAKE SURE THAT THE TEMPERATURE INSIDE THE CONTROL CABINET DOES NOT EXCEED 450 CENTIGRADE. IN CASE OF EXCESSIVE ROOM TEMPERATURES WE RECOMMEND AN AIR-CONDITIONING SYSTEM FOR THE CONTROL CABINETS TO AVOID MALFUNCTION OF ELECTRICAL COMPONENTS

QUANTITY: 1

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P-4706 TOYODA FL-100 ROVING FRAMES YEAR 1997 96 and 120 SPINDLES

TOYODA
MODEL: FL-100
ROVING FRAMES
YEAR: 1997
2 SETS WIITH 96 SPINDLES
2 SETS WITH 120 SPINDLES
STAFF (4 SPINDLES); 440mm
FULL BOBBIN DIAMETER: 152mm
LIFT: 406mm
EASY DOFFING DEVICE
DRAFTING SYSTEM: 4-ROLLER DOUBLE APRON D-TYPE
FOR 100% COTTON, COMBED OR CARDED
PROCESSING FIBRE UP TO 38mm, Ne 10-20s
WEIGHTING ARM: SKF-PK1500-001938
SHORT BOTTOM APRON
CRADLE TYPE: SKF OH 514-110
CCRADLE RADIUS: 34.5mm, WIDTH: 40mm
BOTTOM ROLLER = 28.5 (F) x 28.5 (S) x 28.5 (T) x 28.5 (B)
TOP ROLLER SKF
LP 315-110 (F) x LP 315-110 (S) x LP 317-110 (T) x LP 315-110 (B)
DIAMETER OF FLYER SPINDLE, 22mm
LIGHT ALLOW METAL FLYER, SL REINFORCED, SLIT LESS TYPE (FL 100)
SIZE OF FEEDING CAN: 508mm (20 INCHES) x 1321mm (52INCHES) SIZE
SINGLE SILVER FEEDING TYPE
INDICATOR: 3 SHIFTS
CLEARER: POSITIVE INTERMITTENT ROVING CLEARER WITH COMB FOR TOP AND BOTTOM ROLLERS
ELECTRIC CUSHION STARTER CONTROL FOR RUN AND INCHING
AUTOMATIC LUBRICATION FOR FLYER AND BOBBIN GEAR
MACHINE BACK COVER WITH BOBBIN JUMP PREVENTION DEVICE
VOLTAGE: AC 220/60Hz

SPECIAL OPTIONS INCLUDED ARE:
ROVING TENSION CONTROLLER
FLYER SPEED CONTROL BY INVERTOR
MAIN GEARING IN OIL BATH
DRAFT GEARING GREASE
IRREGULAR ROVING [REVENTING DEVICE
PACKAGE SHOULDER COLLAPSE PREVENTING DEVICE
STOP MOTION UPON LENGTH MEASURED SETTING COMPLETION

QUANTITY: 4 SETS

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P-5079 COMMERCIAL JOPER CAST IRON CRM-30 ROASTER 30 KILOS

WHAT WE HAVE HERE IS A VERY RUGGED CAST IRON ROASTING FRAME AND ROASTING CONTACT CLEARANCES WITH THE MACHINE - JUST PLAIN SOLID AND DOES NOT MOVE UNDER LONG OR EXTENDED USE. DOUBLE WALL DRUM MEANS THAT THE HEAT IS ALL DESIGNED TO GO THROUGH THE CENTER OF THE ROASTING CHAMBER, NOT "ONTO" THE DRUM EXTERIOR. TOTAL TRUE CONVECTION. NOT ONLY IS THIS THE SAME STYLE FROM THE OLD GOTHOT & BARTH ROASTER DAYS. . . BUT EVEN BETTER AS THE SHAFT DESIGN SO THAT BEARINGS ARE EXTERNALLY MOUNTED AND ADDITIONALLY ARE AIR COOLED FOR LONG LIFE AND TROUBLE-FREE CONTROL. EVEN THE SIDE PANELS OR PRODUCT FLIGHTS HAVE A LONGER CURVE POSITIONING MORE PRODUCT FLOW INTO THE HOT AIR STREAM, RESULTING IN A SLIGHTLY MORE RAPID ROAST WITH MORE EVEN BEAN INTERIOR AND EXPANSION THAT FRANKLY LEADS THE INDUSTRY.

ALL THIS COMMENTARY ABOVE MEANS THIS ROASTER SIMPLY IS MORE QUIET THAN ANYTHING ON THE MARKET. PERIOD. THERMAL INSULATION WITH HIGHEST QUALITY OF FIBER FOR LOW GAS CONSUMPTION; DIGITAL TEMPERATURE CONTROL. CYCLONE IS SEPARATE. THE COOLER, BEING TOTALLY SEPARATE ALSO HAS THE LARGEST AIR COLLECTION AREA OF ANY ROASTER MADE ALLOWING FOR TOTAL AMBIENT COOL COFFEE IN LESS THAN THREE MINUTES. ADD TO THIS PACKAGE A LOADER OR YOUR CHOICE OF DESTONERS AND EVEN YOUR CHOICE OF CONTROL METHODS.

DATA INFORMATION:
BATCH CAPACITY: 30 KG / 66 LBS
CONTROL DESIGN: MANUAL
CAPACITY PER HOUR: 120 KG / 265 LBS
ROASTING TIME: 12-18 MIN (4 BATCHES AN HOUR)
EXHAUST AIR TREATMENT: OPTIONAL
COOLING CYCLONE: OPTIONAL
PRE-COOLING WITH WATER IN DRUM: OPTIONAL
COOLING TIME: 3-4 MIN
TYPE OF COOLING: AIR AMBIENT
SAFETY DEVICE: YES
BURNER POWER: 110 KW / 375000 BTU
BURNERS MANUFACTURER: RIELLO
OPERATION TYPE BURNER: BS2D-2 STAGE
FUEL TYPE: PROPANE/NAUTRAL GAS/DIESEL
SIDE OF OPERATION: LEFT
POWER REQUIREMENTS: 20 AMP
VOLTAGE/FREQUENCY/PHASES: 400+N-230 V / 50-60 HZ / 3 PH
9 AMP. . . 3 PHASE 50/60 HZ PREFERRED, YOUR CHOICE OF 220/440 - SINGLE PHASE AVAILABLE AT SPECIAL REQUEST
(NOTE ON 3 PHASE. . . NOT ONLY IS IT LESS EXPENSIVE TO OPERATE, BUT IT RUNS MORE QUIETLY THAN SINGLE PHASE WHENEVER OR WHEREVER IT IS USED. KEEP THIS IN MIND FOR ANY MACHINERY.)
Ø EXHAUST CHIMNEY (ROASTER CYCLONE): 250MM / 9,8 INCH
Ø EXHAUST CHIMNEY (COOLER): 250MM / 9,8 INCH
Ø HOPPER ROAST CHIMNEY: 150MM / 5,9 INCH
ROASTER WEIGHT WITH CYCLONE: 1050 KG / 2310 LBS
COOLER WEIGHT: 300 KG / 660 LBS
ROASTER FAN MOTOR: 1, 5 HP
COOLER FAN: 4 HP
DRUM GEARBOX: 1 HP
COOLER GEARBOX: 0, 75 HP
BUILT TO UL295 STANDARDS.

QUANTITY: 1

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P-5078 JOPER CAST IRON SHOP BATCH ROASTER 25 KILOS

THE NEW JOPER CAST IRON ROASTER - THE TIMELESS TRADITION OF THE FAMOUS UG22 - IMPROVED AND PRESERVED. WITH GREAT CONTROL OPTIONS AS WELL. PATTERNED AFTER AND IMPROVED UPON THE FAMOUS UG22.

ATTRIBUTES SIMILAR TO PROBAT. CAST IRON CONSTRUCTION. ROASTING PROCESS USES HOT AIR SYSTEM AND HAS
CYCLONE SEPARATE FROM ROASTER. CYLINDER IS NOT DRILLED AND HAS SPECIAL BLADES WHICH PROVIDES EXCELLENT MOVEMENT OF THE BEANS. COMPLETE ELECTRIC CONTROL BOARD WHICH STARTS THE ROASTING CYCLE AND BUILT IN SOUND AND LIGHT ALARMS.
TWO MODELS: GAS AND PROFILE (AUTOMATIC)

JOPER CAST IRON SHOP BATCH 25 KILO ROASTER

THE NEW JOPER CAST IRON ROASTER - THE TIMELESS TRADITION OF THE FAMOUS UG22 - IMPROVED AND PRESERVED. WITH GREAT CONTROL OPTIONS AS WELL. PATTERNED AFTER AND IMPROVED UPON THE FAMOUS UG22.

ATTRIBUTES SIMILAR TO PROBAT. CAST IRON CONSTRUCTION. ROASTING PROCESS USES HOT AIR SYSTEM AND HAS
CYCLONE SEPARATE FROM ROASTER. CYLINDER IS NOT DRILLED AND HAS SPECIAL BLADES WHICH PROVIDES EXCELLENT MOVEMENT OF THE BEANS. COMPLETE ELECTRIC CONTROL BOARD WHICH STARTS THE ROASTING CYCLE AND BUILT IN SOUND AND LIGHT ALARMS.
TWO MODELS: GAS AND PROFILE (AUTOMATIC)

PRICES
MODEL BSR25 - 25 KILO GAS OR PROPANE $46,560
MODEL BPR25 - 25 KILO ROAST PROFILE SYSTEM $54,690
OPTIONAL ACCESSORIES:
JOPER DESTONER (INCLUDES FAN) $8,500
JOPER GREEN BEAN LOADER $7,030
CUSTOM COLOR AVAILABLE. SEE RAL COLOR CHART BELOW.

NOTE: CRATING AND FREIGHT COSTS ARE NOT INCLUDED. ORIGIN IS EUROPE.

DUE TO THE HUGE INCREASE IN ORDERS WE NOW HAVE TO CONTEND WITH LEAD TIMES FOR 5 TO 7 MONTHS AND MAYBE A LITTLE LONGER IN SOME CASES . . . FRUSTRATING, BUT REAL.

PROFILE ROAST CONTROL OPTION

THE JOPER 25 KILO ROASTER OPTION WITH THE TOUCH SCREEN PROFILE CONTROL COMES WITH A BRIGUS COFFEE ROAST CONTROL & LOG SYSTEM. THIS WAS SPECIALLY CREATED TO WORK WITH THE BPR ROASTERS FROM JOPER. TOGETHER, THEY ARE THE TRUE MASTER OF COFFEE ROAST. BRIGUS (BRE 'GOS) IS A NEW CONCEPT OF COFFEE ROASTING CONTROL SYSTEM.
WITH IT, ATTENTION AND EXPERTISE WILL BE CONCENTRATED ON WHAT MATTERS:
DEFINE NEW PROFILES BASED ON STORED ONES
ROAST BASED ON A PRE-DEFINED PROFILE
MANUAL OR AUTOMATIC PROCESS CONTROL
ROASTING VS. DESIRED PROFILE EVOLUTION DURING PROCESS
REGISTER OCCURRENCES, EVENTS AND NOTES
RECORD ALL PROCESS
ANALYZE AND COMPARE ROAST BATCHES

TECHNICAL SPECIFICATIONS FOR BSR-25 & BPR-25:
BATCH CAPACITY: 25 KG. / 55 POUNDS
CONTROL DESIGN: MANUAL
CAPACITY PER HOUR: 100 KG. / 220 POUNDS
ROASTING TIME: 15-18 MIN.
EXHAUST AIR TREATMENT: OPTIONAL
COOLING TIME: 3 MIN.
TYPE OF COOLING: AIR AMBIENT
SAFETY DEVICE: YES
OPERATION TYPE BURNER: MODULATING
FUEL TYPE (GAS OVEN): PROPANE OR NATURAL GAS
POWER REQUIREMENTS: 20 AMP
VOLTAGE: 380/50/3 OR 230/60/3 V/HZ/PH
Ø EXHAUST CHIMNEY (ROASTER CYCLONE): 150 MM / 5.9 INCHES
Ø EXHAUST CHIMNEY (COOLER): 150 MM / 5.9 INCHES
ROASTER WEIGHT WITH COOLER AND CYCLONE: 850 KG. / 1874 POUNDS
BURNER POWER: 52 KW / 177431 BTU
ROASTER FAN MOTOR: 1,5 HP
COOLER FAN MOTOR: 2 HP
DRUM GEARBOX: 1 HP
COOLER GEARBOX: 0,75 HP
ROASTER FAN (NORMAL WORK CONDITIONS RUNNING AT 60HZ. DAMPER 70 %): 587 M3/H/345 CFM (587 X .589= X 345 CFM)
COOLER FAN (RUNNING AT 60HZ): 1465 M3/H/862 CFM
BUILT TO UL295 STANDARDS.

QUANTITY: 1

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