Search results for: 'AIR+LAY'

REFERENCE NUMBER: M-5300 (131342BVGT12UF) L UNDER PAD PRODUCTION LINE UNDER PAD PRODUCTION LINE MODEL: 100CD PRODUCTS TO BE PRODUCED: 3 SIZES OF DISPOSABLE UNDER PAD (SIZE: 600x900mm, 600x600mm, 600x400mm) MECHANICAL DRIVING SYSTEM WITH INVERTER CONTROL PRODUCT STRUCTURE: FLUFF +SAP; TOP TISSUE; BOTTOM TISSUE; TOP SHEET; BACK SHEET QUANTITY AVAILABLE: 1 Learn More

T-9895 FULLY AUTOMATIC MATTRESS (PET PAD) MAKING MACHINE, 120 TO 150 PIECES PER MINUTE TECHNICAL PARAMETERS FUNCTION: EMBOSSING, CUTTING, FOLDING OF PET PAD FOLDING METHOD: 1/3 IN THE WIDTH DIRECTION, 2 TIMES IN THE LENGTH DIRECTION RAW MATERIAL WIDTH: HYDROPHILIC CLOTH WIDTH ≦ 600mm (SLIGHTLY SMALLER THAN THE WIDTH OF THE CAST FILM) WATER ABSORPTION LAYER WIDTH = HYDROPHILIC CLOTH WIDTH: 50 TO 60mm CAST FILM WIDTH ≦ 600mm PRODUCT UNFOLDED SIZE: 400 X 600mm; 500 X 700mm; 600 X 900mm FOLDED SIZE: 135 X 200mm; 170 X 250mm; 200 X 300mm SPEED: 120 TO 150 PIECES PER MINUTE FINISHED PRODUCT LENGTH: LENGTH ERROR ≦ 5mm THE POSITION OF THE ABSORBENT LAYER: THE SAME LENGTH AS THE HYDROPHILIC CLOTH AND CAST FILM WATER-ABSORBING LAMINATED PATTERN: DIAMOND PATTERN (CUSTOMIZABLE) NUMBER OF FOLDING LAYERS: 3 LAYERS EACH FOLD WIDTH: 135 TO 200mm APPLICABLE RAW MATERIALS: HYDROPHILIC NON-WOVEN FABRIC ABOUT 20 GSM WATER ABSORPTION LAYER 0.5 TO 3mm CAST FILM ABOUT 25 GSM SSS SPUNBOND WEIGHT: 13 TO 15 GSM THE INNER DIAMETER OF THE RAW MATERIAL CORE: 3 INCHES (75mm) RAW MATERIAL DIAMETER: NON-WOVEN FABRIC ≦ 700mm WATER ABSORPTION LAYER ≦ 1200mm CAST FILM ≦ 400mm MACHINE SIZE (L X W X H) MACHINE: 15000 X 2000 X 1700mm VOLTAGE: 380V/50Hz POWER: 12KW (WITHOUT WOOD PULP SECTION) NET WEIGHT: 6T AIR COMPRESSOR: ≥ 0.6MPA 1.2m³/MINUTE, 15KW (CUSTOMER FURNISHES) NONWOVEN ROLL MAXIMUM DIAMETER: 650mm FILM ROLL DIAMETER: 450mm REQUIRES 2 40 FOOT HQ CONTAINERS Learn More

REFERENCE NUMBER: V-0025 COTTON PAD, BALL, SWAB MACHINES M-5138 SQUARE COTTON PAD PRODUCTION MACHINE M-5139 COTTON GAUZE PAD PRODUCTION MACHINE M-5140 MACHINE TO PRODUCE VARIOUS TYPES OF COTTON PADS M-5141 COTTON PAD PRODUCTION MACHINE M-5142 MAKEUP REMOVING COTTON PAD PRODUCTION MACHINE M-5143 ROUND COTTON PAD MAKING MACHINE M-5144 SQUARE ABSORBENT COTTON PAD PRODUCTION MACHINE M-5145 ROUND ABSORBENT COTTON PAD PRODUCTION MACHINE M-5146 ROUND COTTON PADS MAKING MACHINE M-5147 COTTON PAD MAKING MACHINE M-5148 COTTON PAD MAKING MACHINE M-5168 COTTON PADS MAKING MACHINE M-5169 COTTON Q-TIP MAKING MACHINE (100PCS/BAG) M-5170 COTTON BALL MAKING MACHINE (NEW) M-5171 COSMETIC COTTON PAD (GLOVE SHAPE) MAKING MACHINE M-5172 COSMETIC COTTON PAD MAKING MACHINE (ROUND PAD) M-5101 MEDICAL COTTON BALL MAKING MACHINE 20KG/HOUR QUANTITY AVAILABLE: 17 Learn More

M-6053 SPUNBOND PRODUCTION LINE, WORKING WIDTH 4040mm TO 4500mm

OFFER 001
SPUNBOND PRODUCTION LINE
WORKING WIDTH: 4040mm
WEIGHT: 130 TO 250 G/M2

OFFER 002
POLYMER CLEANING GROUP

OFFER 003
CRYSTALLIZING GROUP

OFFER 004
DRYING GROUP

OFFER 005
PNEUMATIC CONVEYING SYSTEM

OFFER 006
EXTRUDER HOPPER

OFFER 007
EXTRUDER

OFFER 008
FILTERING UNIT

OFFER 009
MELT TRANSFER LINE

OFFER 010
SPINNING BEAM

OFFER 011
SPINNING PACKS

OFFER 012
FILAMENTS QUENCHING SYSTEM

OFFER 013
FILAMENTS DRAWING AND DISTRIBUTION SYSTEM

OFFER 014
WEB FORMING CONVEYOR BELT

OFFER 015
CREEL FOR APPLICATION OF REINFORCING FILAMENTS

OFFER 016
PRE-NEEDLING MACHINE

OFFER 017
NEEDLING MACHINE

OFFER 018
THERMOSETTING UNIT

OFFER 019
OUTLET CALENDER

OFFER 020
FOULARD

OFFER 021
BINDER PREPARATION SYSTEM

OFFER 022
DRYER

OFFER 023
OUTLET CALENDER

OFFER 024
AUTOMATIC WINDER

OFFER 025
AIR COMPRESSORS (FOR FILAMENTS STRETCHING EJECTORS)

OFFER 026
DIATHERMIC OIL HEATING SYSTEM

OFFER 027
CHILLED WATER CIRCULATION AND GENERATION SYSTEM

OFFER 028
EQUIPMENT FOR CLEANING CYCLE, SPECIAL TOOLS

OFFER 029
FIBRE DUST RECOVERY SYSTEM

OFFER 030
EDGES RECOVERY SYSTEM

OFFER 031
SPINNING SECTION STEEL STRUCTURE

OFFER 032
DISTRIBUTION ELECTRIC CABINETS

OFFER 033
PROCESS ELECTRIC SYSTEM OF EXISTING MACHINES ACCORDING TO THE ACTUAL LAYOUT

OFFER 034
CABLES AND CABLING MATERIALS

QUANTITY: 1 LINE

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YY-2745 ELECTRONIC AUTOMATIC FILLING MACHINE FOR COVER & AUTOMATIC INSERTION OF FOAM LAYERS INTO COVERS, MACHINE N. 10, MACHINE NAME BRAND GRASSI (ITALY), WORKING WIDTH 2200mm (86 INCHES) SPECIFICATION OF THE MACHINE: MAXIMUM WORKING AREA: FROM 700mm TO 2200mm; MAXIMUM HEIGHT: FROM 05CM TO 40CM; KING OF MATERIALS: ANY KIND OF FOAM LAYERS; PRODUCTION: 2 CYCLES/MINUTE; DIMENSIONS: 3500 X 3500 X H2200 mm (WITH ALL OPTIONAL); WEIGHT: 3.250 KG; POWER: 8 KW; POWER SUPPLY: 480V – AC – 60 Hz – 3PHASES; AIR PRESSURE: 6/8 BAR. QUANTITY: 1 Learn More

REFERENCE  NUMBER:  G-0784

RIETER FDY  EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98

 

1. Machine m26/39:

Year 1996

For 1 fdy spinning line with 2+4 positions, each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  800 mm

Spinning pump capacity:  4x10 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  670 mm

Quench length:  1700 mm

Number of spin-finish pumps per position:  1

Capacity of spin-finish pump:  4x0.05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

Extruder for 4 positions Year 1998:

 

1 extruder type e1. 105-30m:

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  105 mm

-l/d ratio:  30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 58 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 95kw

-extruder frame

 

1 extruder measuring head, dowtherm vapour heated

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

Extruder for 2 positions Year 1998:

1 extruder type e1. 60-30

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  60 mm

-l/d ratio:  30

-barrel with

                electrical ceramic heaters

                6 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 17 kw

                inlet zone, water cooled

                insulation

-screw nitrited with maddock mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated year 1998

-measuring head comprising:

                insulation

Double pt100, one each for melt and dowtherm vapour temperature

                                pressure sensors for melt pressure

                burst disc for power switch-off at overpressure.

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam year 1998

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 25 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled level gauge

- vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

-max pressure in the spinpack:  350 bar

-design temperature:  320 °c

-spinneret outside dimensions:  95 mm

-bottom loading design

-bayonet locking, insert and tighten by turning 90°

-self sealing system

-sand or metal powder filtration, 3 cm filling depth

-wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 6 ccm/rev

Each spin pump system comprising

Individual drive motor with flange connection to the reduction gear

Hollow gear shaft for installation of spin pump shaft

Shaft with shear pin protection

Reduction ratio 1:80

Pump speed:  8-30 rev/min

Motor type:  synchronous ac-motor

Rated power:  500w at 50 cps

 

Quench air cabinets bsk 670/1700:

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                4 spin finish application nozzles

                1 yarn cutter / aspirator unit

                1 spin finish pump

                4 centring yarn guides

                4 intermingling units

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls year 1998:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speed range:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60 hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ±0.2 mm

Tube outside diameter:  106 ±0.4 mm

Tube length:  225 ±0.5 mm

 

Oil-mist lubrication unit:

Compressed air distribution station

Mobile aspirator guns with hoses

Electrical control equipment

-for electrical power

                general:  3 x 380v/50hz plus ground wire

                euro-standard:  3x400v 50 or 60hz plus ground wire

                maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation:  ±2%

 

Process control system (cif):

                fully integrated control system to control and monitor the entire spinning line.

                the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control year 1998:

 

Spinning section:

Speed adjustment for the extruder motor is done via a dc-convertor

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the

Rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

2. Machines m27/ 28 / 30 year 1998:

For 3 fdy spinning lines each with 2 positions, and each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  1000 mm

Spinning pump capacity:  4x7.5 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  470 mm

Quench length:  1200 mm

Number of spin-finish pumps per position:  2

Capacity of spin-finish pump:  4x0.16 ccm/rev + 4x0,05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

 

1 extruder type e1. 60-30m

-nominal extruder capacity:  max 80 kg/h for pp

-screw diameter:  65 mm

-l/d ratio: 30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 22 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated:

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated:

Melt distribution system comprising:

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam:

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 18 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled

-level gauge

-vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

Max pressure in the spinpack:  350 bar

Design temperature:  320 °c

Spinneret outside dimensions:  95 mm

Bottom loading design

Bayonet locking, insert and tighten by turning 90°

Self sealing system

Sand or metal powder filtration, 3 cm filling depth

Wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 7.5 ccm/rev

Each spin pump system comprising

                individual drive motor with flange connection to the reduction gear

                hollow gear shaft for installation of spin pump shaft

                shaft with shear pin protection

                reduction ratio:  1:80

                pump speed:  8-30 rev/min

                motor type:  synchronous ac-motor

                rated power:  500w at 50 cps

 

Quench air cabinets bsk 470/1200

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                2 spin finish application nozzles per end

                1 yarn cutter / aspirator unit

                2 spin finish pump

                4 centring yarn guides

                4 pre-intermingling jets

                4 intermingling units

                1 additional operator panel between duo1 and duo 2.

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speedrange:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60

Hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094:

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ± 0.2 mm

Tube outside diameter:  106 ± 0.4 mm

Tube length:  225 ± 0.5 mm

 

Compressed air distribution station:

Mobile aspirator guns with hoses

Electrical control equipment

For electrical power

                general : 3 x 380v/50hz plus ground wire

Euro-standard: 3x400v 50 or 60hz plus ground wire

Maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation: ±2%

 

Process control system (cif):

Fully integrated control system to control and monitor the entire spinning line.

The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control:

Spinning section.

Speed adjustment for the extruder motor is done via a dc-convertor.

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor.

While current flows, a voltage is inducted into the rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

HOURLY PRODUCTION:

FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.

(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)

 

FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.

 

FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.

 

MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED

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T-7018 LINE FOR PRODUCING 70 TO 150 DENIER FROM RECYCLED BOTTLES EXTRUDER Φ 160/25 PRODUCT TYPE PET-POY END/POSITION 12 ENDS POSITIONS 24 POSITIONS POSITION/SPINNING BEAM 2 POSITIONS/SPINNING BEAM POSITION DISTANCE (mm) 1500mm SPINNING PACK CYLINDER TYPE, BOTTOM MOUNTED SPINNERET DIAMETER (mm) Φ 90mm CROSS BLOWING AREA 1430mm X 1380mm GEAR PUMP SPECIFICATIONS (CC/REV) 12X3.0CC/REV GEAR PUMP QUANTITY/POSITION 1 OIL PUMP SPECIFICATION (CC/REV) 12X0.12CC/REV OIL PUMP QUANTITY/ POSITION 1 DOWTHERM BOILER/LINE 600L/65KW GUIDE ROLLER SYSTEM (DIAMETER X WIDTH) 160mm X 160mm MIGRATION JET AWA. JAPAN WINDER TWA1800-12ENDS Learn More

DESCRIPTION OF MACHINE THIS MACHINE ADOPTS ONCE-THROUGH SHAPING TECHNIQUE, THUS IT HAS HIGH EFFICIENCY AND EXCELLENT PRODUCT QUALITY. THIS MACHINE SET HAS SUCH FEATURES AS SCIENTIFIC AND REASONABLE STRUCTURE DESIGN, SMOOTH AND RELIABLE RUNNING AND CONVENIENT OPERATION AND MAINTENANCE. AIR BUBBLE SHEET EXTRUSION LINE PRODUCES CONTINUOUS ROLL OF AIR BUBBLE SHEET, AN IDEAL CUSHIONING-PACKAGING AND INSULATING MATERIALS, BY EXTRUDING POLYETHYLENE MELT THROUGH T-DIE OVER A DRIVING VACUUM FORMING ROLL. FEATURE USER-FRIENDLY SYSTEM WITH AC VARIABLE SPEED DRIVES. PID TEMP. CONTROL & DIGITAL TEMP. DISPLAY. 2-LAYERS WIDTH 1000, 1200,1500, 1800, 2000,2500,3000MM CUSTOMIZED. ◆ APPLICATION OF AIR BUBBLE FILM ◆ EXCELLENT SHOCK ABSORBENCY. ◆ VERY LIGHT, TRANSPARENT BUFFER MATERIAL. ◆ HARMLESS AND RESISTANT TO ACID, ALKALI, OIL AND OTHER CHEMICALS. ◆ HIGHLY RESISTANT TO WATER AND MOISTURE. ◆ PRINTING AND LAMINATION WITH OTHER MATERIALS-IN ADDITION TO CUTTING, SLITTING, BAG-MAKING AND PUNCHING-ARE POSSIBLE. ◆ PACKAGE VOLUME REDUCTION PERMITS COST REDUCTION. ◆ EXCELLENT INSULATION EFFECTIVENESS. ◆ VARIED FROM PACKAGING OF FRAGILE ITEMS TO INSULATED COVER FOR SWIMMING POOLS. RAW MATERIAL IS LDPE : YOU CAN USE NEW MATERIAL, OR RECLAIMED MATERIALS. THE COLOR OF FILM MADE BY NEW MATERIAL IS GOOD. THE COLOR OF FILM MADE BY RECLAIMED MATERIALS IS NOT VERY TRANSPARENT, MAYBE A LITTLE GRAY. IF YOU WANT TO PRODUCE COLOR FILM. YOU CAN ADD COLOR MASTER BATCH. TECHNICAL PARAMETERS: ● PRODUCTS PRODUCED: LDPE AIR BUBBLE FILM SHEET IN ROLL ● RAW MATERIAL : LDPE AND LLDPE ● WIDTH OF THE FILM :MAX IS 1000MM ● FILM THICKNESS：0.05MM-0.15MM ● LINEAR SPEED:1000M/H ● OUTPUT:45KG/H ● TOTAL POWER:50KW ● POWER SUPPLY:380V/3PHASE,50HZ (IF THE VOLTAGE IS DIFFERENT PLEASE TELL US, AND THE PRICE MAYBE DIFFERENT) ● MACHINE WEIGHT:3T EQUIPMENT SPECIFICATIONS: 1. EXTRUDER (1) SCREW( ZHOU SHAN) DIAMETER OF SCREW:65MM L/D: 30:1 (2) SCREW AND BARREL MATERIAL: 38 CRMOAL AFTER NITROGEN TREATMENT WITH OPTIMUM HARDNESS, STRONG CORROSION RESISTANCE AND LONG SERVICE LIFETIME. (3) HOPPER SEAT: CENTRAL FEEDING (4) MAIN MOTOR: 15KW, WITH FREQUENCY INVERTER CONTROL (5) HEATING METHOD: ALUMINUM-CASTED HEATER (6) HEATING ZONE : ONE-ZONE DIGITAL TEMPERATURE CONTROL (7) GEAR BOX: HARD TOOTH GEAR BOX 2. FILTER PART: (1) LONG-LIFE NET TYPE MANUAL SCREEN CHANGING ( FAST NET CHANGER＄800) (2) FILTER OUTSIDE DIA:160MM (3) FILTER INSIDE DIA: 65MM 3. T-DIE: (1) WIDTH OF T-DIE: LIKE CLOTH-HANGER, ENABLE THE MELTING MATERIAL BE FLOWED EVENLY. WITH ALUMINUM-CASTED HEATER. (2) FILM STRUCTURE: 2LAYERS( FLAT FILM+ AIR BUBBLE FILM) (3) WIDTH:1050MM (4) WIDTH ADJUSTMENT: UT-BLOCK TYPE, SINGLE SIDE IS 200MM (5) HEATING ZONE :THREE ZONE, ALUMINUM-CASTED HEATER 4. TRACTION PART: (1) AIR BUBBLE FORMING ROLLER 1PC：WIDTH 1050MM FORMING WAY: VACUUM SUBPRESSURE MOULD BUBBLE SPEC:10(DIAMETER)X4MM(HEIGHT) AND 8MM*2.5MM ----------IT ALSO CAN BE DESIGNED WITH ACCORDING TO THE CUSTOMERS. (SCOPE: 6MM—32MM) (2) COOLING WAY: WATER COOLING (3) DRIVING WAY: LP MOTOR IN SHANGHAI (4) SPEED-ADJUSTING WAY: INVERTER ADJUSTMENT (5) DRIVING POWER: 1.5KW (6) THREE TRACTION ROLLER: 1050MM 3PCS (7) EQUIPPED WITH CUTTING KNIFES AS CUSTOMER REQUEST. 5. WINDING PART: (1) WITH METER COUNTER, ALARM WARNING (2) TORQUE MOTOR (3) AUTOMATIC COLLECTION. AUTO CHANGER (4) MANUAL CUT FILM (5) WINDING MOTOR POWER:2.2KW 6.ELECTRICAL PARTS AND MOTORS：MADE IN CHINA ● ELECTRICAL PARTS：CHINT BRAND ● MAIN MOTOR：MADE IN SHANGHAI DED0NG BRAND15KW( FREQUENCY INVERTER ADJUST SPEED) ● FREQUENCY INVERTER：MADE IN SHANGHAI NS BRAND ● GEAR BOX : HARD TOOTH GEAR BOX ● ALUMINUM CASTING HEATING 7. COOLING SYSTEM： WATER RECYCLING COOLING SYSTEM. YOU CAN CHOOSE WATER TOWER OR CHILLER. SPARE PARTS AS FREE: 10 INCH WRENCH: 1 PC HEXAGEONIC WRENCH: 1 SET OIL GUN: 1 PC CROSS POINT SCREWDRIVER: 1 PC ELECTRICITY TESTING PEN: 1 PC MAIN SWITCH: 2 PCS TEMPERATURE CONTROLLER: 1 PC ELECTRIC-THERMAL COUPLE: 2 PCS TOOLS AND TOOL BOX: 1 SET SCREW HEATER: 1 PC CURRENT METER: 1 PC CJX1-22A/22V A.C CONTACTOR: 1 PC FILTER: 1 PC GLOVE: 2 PCS DZ47 1P 32A CIRCUITE BREAKER: 1 PC CUTTER: 5 PC OPERATION MANUAL: 1 PC HEAT PLATE: 1 PC

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DESCRIPTION OF MACHINE THIS MACHINE ADOPTS ONCE-THROUGH SHAPING TECHNIQUE, THUS IT HAS HIGH EFFICIENCY AND EXCELLENT PRODUCT QUALITY. THIS MACHINE SET HAS SUCH FEATURES AS SCIENTIFIC AND REASONABLE STRUCTURE DESIGN, SMOOTH AND RELIABLE RUNNING AND CONVENIENT OPERATION AND MAINTENANCE. AIR BUBBLE SHEET EXTRUSION LINE PRODUCES CONTINUOUS ROLL OF AIR BUBBLE SHEET, AN IDEAL CUSHIONING-PACKAGING AND INSULATING MATERIALS, BY EXTRUDING POLYETHYLENE MELT THROUGH T-DIE OVER A DRIVING VACUUM FORMING ROLL. FEATURE USER-FRIENDLY SYSTEM WITH AC VARIABLE SPEED DRIVES. PID TEMP. CONTROL & DIGITAL TEMP. DISPLAY. 2-LAYERS WIDTH 1000, 1200,1500, 1800, 2000,2500,3000MM CUSTOMIZED. ◆ APPLICATION OF AIR BUBBLE FILM ◆ EXCELLENT SHOCK ABSORBENCY. ◆ VERY LIGHT, TRANSPARENT BUFFER MATERIAL. ◆ HARMLESS AND RESISTANT TO ACID, ALKALI, OIL AND OTHER CHEMICALS. ◆ HIGHLY RESISTANT TO WATER AND MOISTURE. ◆ PRINTING AND LAMINATION WITH OTHER MATERIALS-IN ADDITION TO CUTTING, SLITTING, BAG-MAKING AND PUNCHING-ARE POSSIBLE. ◆ PACKAGE VOLUME REDUCTION PERMITS COST REDUCTION. ◆ EXCELLENT INSULATION EFFECTIVENESS. ◆ VARIED FROM PACKAGING OF FRAGILE ITEMS TO INSULATED COVER FOR SWIMMING POOLS. RAW MATERIAL IS LDPE : YOU CAN USE NEW MATERIAL, OR RECLAIMED MATERIALS. THE COLOR OF FILM MADE BY NEW MATERIAL IS GOOD. THE COLOR OF FILM MADE BY RECLAIMED MATERIALS IS NOT VERY TRANSPARENT, MAYBE A LITTLE GRAY. IF YOU WANT TO PRODUCE COLOR FILM. YOU CAN ADD COLOR MASTER BATCH. TECHNICAL PARAMETERS: ● PRODUCTS PRODUCED: LDPE AIR BUBBLE FILM SHEET IN ROLL ● RAW MATERIAL : LDPE AND LLDPE ● WIDTH OF THE FILM :MAX IS 1500MM ● FILM THICKNESS：0.05MM-0.15MM ● LINEAR SPEED:800M/H ● OUTPUT:75KG/H ● TOTAL POWER:70KW ● POWER SUPPLY:380V/3PHASE,50HZ (IF THE VOLTAGE IS DIFFERENT PLEASE TELL US, AND THE PRICE MAYBE DIFFERENT) ● MACHINE WEIGHT:3T ● NEED ONE 20’ CONTAINER: EQUIPMENT SPECIFICATIONS: 1. EXTRUDER (1) SCREW( ZHOU SHAN) DIAMETER OF SCREW:75MM L/D: 30:1 (2) SCREW AND BARREL MATERIAL: 38 CRMOAL AFTER NITROGEN TREATMENT WITH OPTIMUM HARDNESS, STRONG CORROSION RESISTANCE AND LONG SERVICE LIFETIME. (3) HOPPER SEAT: CENTRAL FEEDING (4) MAIN MOTOR: 18.5KW, WITH FREQUENCY INVERTER CONTROL (5) HEATING METHOD: ALUMINUM-CASTED HEATER (6) HEATING ZONE : FOUR-ZONE DIGITAL TEMPERATURE CONTROL (7) GEAR BOX: HARD TOOTH GEAR BOX 2. FILTER PART: (1) LONG-LIFE NET TYPE MANUAL SCREEN CHANGING ( FAST NET CHANGER＄800) (2) FILTER OUTSIDE DIA:180MM (3) FILTER INSIDE DIA:75MM 3. T-DIE: (1) WIDTH OF T-DIE: LIKE CLOTH-HANGER, ENABLE THE MELTING MATERIAL BE FLOWED EVENLY. WITH ALUMINUM-CASTED HEATER. (2) FILM STRUCTURE: 2LAYERS( FLAT FILM+ AIR BUBBLE FILM) (3) WIDTH:1550MM (4) WIDTH ADJUSTMENT: OUT-BLOCK TYPE, SINGLE SIDE IS 250MM (5) HEATING ZONE :THREE ZONE, ALUMINUM-CASTED HEATER (6) HEATING POWER: 13KW 4. TRACTION PART: (1) AIR BUBBLE FORMING ROLLER 1PC：WIDTH 1550MM FORMING WAY: VACUUM SUBPRESSURE MOULD BUBBLE SPEC:10(DIAMETER)X4MM(HEIGHT),8MM*2.5MM ----------IT ALSO CAN BE DESIGNED WITH ACCORDING TO THE CUSTOMERS. (SCOPE: 6MM—32MM) (2) COOLING WAY: WATER COOLING (3) DRIVING WAY: LP MOTOR IN SHANGHAI (4) SPEED-ADJUSTING WAY: INVERTER ADJUSTMENT (5) DRIVING POWER: 3KW (6) THREE TRACTION ROLLER: 1550MM 3PCS (7) EQUIPPED WITH CUTTING KNIFES AS CUSTOMER REQUEST. 5. WINDING PART: (1) WITH METER COUNTER, ALARM WARNING (2) TORQUE MOTOR (3) AUTOMATIC COLLECTION. AUTO CHANGER (4) MANUAL CUT FILM (5) WINDING MOTOR POWER:2.2KW 6.ELECTRICAL PARTS AND MOTORS：MADE IN CHINA ● ELECTRICAL PARTS：CHINT BRAND ● MAIN MOTOR：MADE IN SHANGHAI DED0NG BRAND 18.5KW( FREQUENCY INVERTER ADJUST SPEED) ● FREQUENCY INVERTER：MADE IN SHANGHAI NS BRAND ● GEAR BOX : HARD TOOTH GEAR BOX ● ALUMINUM CASTING HEATING 7. COOLING SYSTEM： WATER RECYCLING COOLING SYSTEM. YOU CAN CHOOSE WATER TOWER OR CHILLER SPARE PARTS AS FREE: 10 INCH WRENCH: 1 PC HEXAGEONIC WRENCH: 1 SET OIL GUN: 1 PC CROSS POINT SCREWDRIVER: 1 PC ELECTRICITY TESTING PEN: 1 PC MAIN SWITCH: 2 PCS TEMPERATURE CONTROLLER: 1 PC ELECTRIC-THERMAL COUPLE: 2 PCS TOOLS AND TOOL BOX: 1 SET SCREW HEATER: 1 PC CURRENT METER: 1 PC CJX1-22A/22V A.C CONTACTOR: 1 PC FILTER: 1 PC GLOVE: 2 PCS DZ47 1P 32A CIRCUITE BREAKER: 1 PC CUTTER: 5 PC OPERATION MANUAL: 1 PC HEAT PLATE: 1 PC Learn More

DESCRIPTION OF MACHINE THIS MACHINE INCLUDES ONCE-THROUGH SHAPING TECHNIQUE, THUS IT HAS HIGH EFFICIENCY AND EXCELLENT PRODUCT QUALITY. AIR BUBBLE SHEET EXTRUSION LINE PRODUCES CONTINUOUS ROLL OF AIR BUBBLE SHEET, AN IDEAL CUSHIONING-PACKAGING AND INSULATING MATERIALS, BY EXTRUDING POLYETHYLENE MELT THROUGH T-DIE OVER A DRIVEN VACUUM FORMING ROLL. FEATURES USER-FRIENDLY SYSTEM WITH AC VARIABLE SPEED DRIVES. PID TEMP. CONTROL & DIGITAL TEMP. DISPLAY. 2-LAYERS WIDTH 1000, 1200,1500, 1800, 2000,2500,3000MM AND CUSTOMIZE WIDTHS. APPLICATIONS OF AIR BUBBLE FILMS: ◆ EXCELLENT SHOCK ABSORBENCY. ◆ VERY LIGHT, TRANSPARENT BUFFER MATERIAL. ◆ HARMLESS AND RESISTANT TO ACID, ALKALI, OIL AND OTHER CHEMICALS. ◆ HIGHLY RESISTANT TO WATER AND MOISTURE. ◆ PRINTING AND LAMINATION WITH OTHER MATERIALS-IN ADDITION TO CUTTING, SLITTING, BAG-MAKING AND PUNCHING-ARE POSSIBLE. ◆ PACKAGE VOLUME REDUCTION PERMITS COST REDUCTION. ◆ EXCELLENT INSULATION EFFECTIVENESS. ◆ VARIED FROM PACKAGING OF FRAGILE ITEMS TO INSULATED COVER FOR SWIMMING POOLS. RAW MATERIAL IS LDPE : YOU CAN USE VIRGIN POZYMER, OR RECLAIMED POLYMERS. CAN BE COLORED FILM WITH NEW POLYMER ( BY RECLAIMED MATERIALS IS NOT VERY TRANSPARENT, MAYBE A LITTLE GRAY. IF YOU WANT TO PRODUCE COLOR FILM. YOU CAN ADD COLOR MASTER BATCH. TECHNICAL PARAMETERS: PRODUCTS PRODUCED: LDPE AIR BUBBLE FILM SHEET IN ROLL RAW MATERIAL : LDPE AND LLDPE WIDTH OF THE FILM :MAX IS 1800MM FILM THICKNESS：0.05MM-0.15MM LINEAR SPEED:800M/H OUTPUT:90KG/H TOTAL POWER:86KW POWER SUPPLY:380V/3PHASE,50HZ (IF THE VOLTAGE IS DIFFERENT PLEASE TELL US, AND THE PRICE MAYBE DIFFERENT) MACHINE WEIGHT:3.5T NEED ONE 40’ CONTAINER EQUIPMENT SPECIFICATIONS: 1. EXTRUDER (1) SCREW( ZHOU SHAN) DIAMETER OF SCREW:90MM L/D: 30:1 (2) SCREW AND BARREL MATERIAL: 38 CRMOAL AFTER NITROGEN TREATMENT WITH OPTIMUM HARDNESS, STRONG CORROSION RESISTANCE AND LONG SERVICE LIFE TIME. (3) HOPPER: CENTRAL FEEDING (4) MAIN MOTOR: 30KW, WITH FREQUENCY INVERTER CONTROL (5) HEATING METHOD: ALUMINUM-CASTED HEATER (6) HEATING ZONE : FOUR-ZONE DIGITAL TEMPERATURE CONTROL (7) GEAR BOX: HARD TOOTH GEAR BOX 2. FILTER PART: (1) LONG-LIFE NET TYPE MANUAL SCREEN CHANGING ( FAST NET CHANGER＄800) (2) FILTER OUTSIDE DIA:200MM (3) FILTER INSIDE DIA:105MM 3. T-DIE: (1) WIDTH OF T-DIE: LIKE CLOTH-HANGER, ENABLE THE MELTING MATERIAL BE FLOWED EVENLY. WITH ALUMINUM-CASTED HEATER. (2) FILM STRUCTURE: 2LAYERS( FLAT FILM+ AIR BUBBLE FILM) (3) WIDTH:1880MM (4) WIDTH ADJUSTMENT: OUT-BLOCK TYPE, SINGLE SIDE IS 250MM (5) HEATING ZONE :FOUR ZONE, ALUMINUM-CASTED HEATER (6) HEATING POWER: 25KW 4. TRACTION PART: (1) AIR BUBBLE FORMING ROLLER 1PC：WIDTH 1880MM FORMING WAY: VACUUM SUBPRESSURE MOULD BUBBLE SPEC:10(DIAMETER)X4MM(HEIGHT),8MM*2.5MM ----------IT ALSO CAN BE DESIGNED WITH ACCORDING TO THE CUSTOMERS. (SCOPE: 6MM—32MM) (2) COOLING WAY: WATER COOLING (3) DRIVING WAY: LP MOTOR IN SHANGHAI (4) SPEED-ADJUSTING WAY: INVERTER ADJUSTMENT (5) DRIVING POWER: 2.2KW (6) THREE TRACTION FLAT ROLLER: Ф47MM 3PCS (7) EQUIPPED WITH CUTTING KNIFES AS CUSTOMER REQUEST. 5. WINDING PART: (1) WITH METER COUNTER, ALARM WARNING (2) TORQUE MOTOR (3) AUTOMATIC COLLECTION. AUTO CHANGER (4) MANUAL CUT FILM (5) WINDING MOTOR POWER:16NM 6.ELECTRICAL PARTS AND MOTORS：MADE IN CHINA ● ELECTRICAL PARTS：CHINA BRAND ● MAIN MOTOR：MADE IN SHANGHAI DED0NG BRAND 30KW( FREQUENCY INVERTER ADJUST SPEED) ● FREQUENCY INVERTER：MADE IN SHANGHAI PARNIER BRAND ● GEAR BOX : HARD TOOTH GEAR BOX ● ALUMINUM CASTING HEATING 7. COOLING SYSTEM： WATER RECYCLING COOLING SYSTEM. YOU CAN CHOOSE WATER TOWER OR CHILLER SPARE PARTS AS INCLUDED: 10 INCH WRENCH: 1 PC HEXAGEONIC WRENCH: 1 SET OIL GUN: 1 PC CROSS POINT SCREWDRIVER: 1 PC ELECTRICITY TESTING PEN: 1 PC MAIN SWITCH: 2 PCS TEMPERATURE CONTROLLER: 1 PC ELECTRIC-THERMAL COUPLE: 2 PCS TOOLS AND TOOL BOX: 1 SET SCREW HEATER: 1 PC CURRENT METER: 1 PC CJX1-22A/22V A.C CONTACTOR: 1 PC FILTER: 1 PC GLOVE: 2 PCS DZ47 1P 32A CIRCUITE BREAKER: 1 PC CUTTER: 5 PC OPERATION MANUAL: 1 PC HEAT PLATE: 1 PC Learn More