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REFERENCE NUMBER: T-6933 MTU CONTAINERIZED DIESEL GENERATOR PLANT, 30.5 MW, YEAR 2017 AND 2018 MTU CONTAINERIZED DIESEL GENERATOR PLANT 30.5 MW FIFTEEN (15) MTU16V4000G63 EXHAUST EMISSION OPTIMIZED DIESEL ENGINES COUPLED TO HIGH PERFORMANCE MECC ALTE ECO46 2L/4A ALTERNATORS, RATED AT 2546 KVA/2033 KW STANDBY POWER AND 2303 KVA / 1842 KW PRIME POWER, 1500 RPM, 400 VOLT, 50 Hz, YEAR OF MANUFACTURE: 2017 AND 2018, ONLY 150 TO 200 HOURS SINCE NEW. EACH GENERATOR IS HOUSED IN A 40 FT SOUND ATTENUATED CONTAINER. SKID MOUNTED RADIATOR DESIGNED FOR HIGH END TEMPERATURES, 40 FT HI CUBE CONTAINER WITH SWITCH GEAR ROOM AND CONTROL ROOM, EQUIPMENT INCLUDES: CONTROL PANELS, CONTROL SYSTEM, BREAKER PANELS, HEATERS, BATTERY CHARGER, SWITCH GEAR, TRANSFORMERS, FUEL TANK SYSTEM AND ETC. COMPLETE POWER PLANT IN MODULE DESIGN THAT CAN BE EASILY TRANSPORTED AND SET UP WITHIN DAYS TO GENERATOR STEADY STREAM OF ELECTRICAL POWER. (15) ALL PURPOSE 40 FT SOUND ATTENUATED CONTAINERS WITH MTU16V4000G63 GENERATORS SETS. RATING: 2546 KVA/2033 KW STANDBY POWER AND 2303 KVA / 1842 KW PRIME POWER RADIATOR: SKID MOUNTED RADIATOR DESIGNED FOR HIGH END TEMPERATURES RADIATOR DESIGN: TECNO GROUP TG00094AA 30M/S REDUCED AIRFLOW RADIATOR WITH ELECTRIC POWERED COOLING FAN POWER BOX: CP6 MODEL: HMW‐2200‐T5 STD 2200KVA V400 / 50 Hz AS20 YEAR: 2017 AND 2018 HOURS: 150 TO 200 HOURS ONLY VOLTAGE: 400V, 3PH, 50 Hz ENGINE: MTU 16V4000G63 EXHAUST EMISSION OPTIMIZED ENGINE ENGINE SPEED: 1500 RPM STARTING SYSTEM: 24V ELECTRIC WITH OPTIMA YELLOW TOP BATTERIES AND BATTERY ISOLATOR ENGINE GOVERNOR: ADEC ALTERNATOR: MECC ALTE ECO46 2L/4A WITH MAUX EXCITATION, OIL PRIMER AND CENTRIFUGE FITTED AS CONFIRMED BY MTU, SET MOUNTED 4000A 4P MOTORIZED BREAKERS. CONTROL PANEL: AS5 WITH FREE ISSUE COMAP IG‐NTC‐BB + INTELIVISION 5 COMPONENTS AIR CIRCUIT BREAKER PANEL: 4 POLE: 4000A SCHNEIDER NW04 MOTORIZED H2 100KA BREAKING CAPACITY WITH MICROLOGIC 6.0A TRIP UNIT HEATER: THERMOSTATICALLY CONTROLLED 9KW 400V 3 PHASE WATER JACKET HEATER WITH CIRCULATION PUMP BATTERY CHARGER: DEEPSEA DSE9470 10A INTELLIGENT MAINS BATTERY CHARGER INCLUDING: AUTOMATIC ELECTRIC PRE‐LUBE PUMP; SET MOUNTED 2000A NEUTRAL EARTHLING CONTACTOR WITH CT; FUEL RETURN COOLER; CENTRIFUGAL OIL FILTER (MTU) & PRIMARY WATER SEPARATOR FILTER. INCLUDING: AUTOMATIC ELECTRIC PRE‐LUBE PUMP; SET MOUNTED 2000A NEUTRAL EARTHING CONTACTOR WITH CT; FUEL RETURN COOLER; CENTRIFUGAL OIL FILTER (MTU) & PRIMARY WATER SEPARATOR FILTER. TRANSFORMERS QUANTITY 4: 4MVA GBE OIL IMMERSED, FREE BREATHING STEP UP POWER TRANSFORMERS WITH OIL CONSERVATOR AND COPPER WINDINGS; 3 PHASE, 400‐33 KV; 50 Hz QUANTITY 1: 2MVA GBE OIL IMMERSED, FREE BREATHING STEP UP POWER TRANSFORMERS WITH OIL CONSERVATOR AND COPPER WINDINGS; 3 PHASE, 400‐33 KV; 50 Hz HV SWITCHGEAR CONTAINER PURPOSE BUILT 40 FT HI CUBE CONTAINER WITH HEATING LIGHTING AND POWER INSTALLED. LINED WITH ROCK WOOL INSULATED PANELS INCLUDES HIGH LEVEL LOUVER WITH FAN AND LOW‐LEVEL LOUVER FOR NATURAL AIR FLOW. SPLIT INTO TWO SECTIONS/ROOMS WITH A CONTROL ROOM ON ONE SIDE AND SWITCH GEAR IN THE OTHER ROOM WITH 33 KV ABB RING SAFE SWITCHGEAR CONTROL SYSTEM REMOTE COMMUNICATION AND LOAD SUMMATION CONTROL PANEL (RCLSP) 1 X COMAP IM‐NTC BB BASE BOX CONTROLLER (SITE LOAD VALUE MONITORING & INTEGRATION) 1 X COMAP IBNT INTERNET BRIDGE (BROADBAND INTERFACE) 1 X COMAP ILB+ LOCAL BRIDGE (LOCAL & PC REMOTE INTERFACE) 1 X 230/240V DC PSU 1 SET OF CONTROL MINIATURE CIRCUIT BREAKERS 1 SET OF CAN BUS INTERFACE TERMINALS BELDON 3106A CANBUS COMMUNICATION CABLING & CAT 5E ETHERNET COMMUNICATION CABLES COMAP MAINSPRO G59‐3 PROTECTION RELAY (OVER/UNDER VOLTS, Hz & VECTOR SHIFT) FUEL TANK SYSTEM QUANTITY 4 X 40,000L FUEL TANKS; DOUBLE SKINNED; DD50 FUEL POLISHING SYSTEM; BUND ALARM; OVERFILL ALARM AND CONTENTS GAUGE WITH ADJUSTABLE VOLT FREE LEVEL ALARM. QUANTITY 1 X 20,000L FUEL TANKS; DOUBLE SKINNED; DD50 FUEL POLISHING SYSTEM; BUND ALARM; OVERFILL ALARM AND CONTENTS GAUGE WITH ADJUSTABLE VOLT FREE LEVEL ALARM. Learn More

REFERENCE NUMBER: L-2590 
POLYETHYLENE FOAM SHEET PRODUCTION LINE
MODEL 120-EPE 1100 TO 2000mm THICKNESS 8mm

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S-1197 LAUNDRY SOAP PRODUCTION LINE, CAPACITY 1000 TO 1500 KG/HR

LAUNDRY SOAP PRODUCTION LINE
CAPACITY: 1000 TO 1500 KG/HR
I. PROJECT INSTRUCTION
THIS PRODUCT LINE IS A SOAP COMPLETE LINE STARTING FROM OIL MELTING, SAPONIFYING, VACUUM DRYING AND COOLING, MILLING SOAP NOODLES, VACUUM EXTRUDING AND THEN CUTTING INTO SOAPS.
THIS PRODUCT LINE HAS ADVANCED TECHNOLOGY INCLUDING COVERING LESS FLOOR AREA, CONSUMING LESS ENERGY, SAVING HUMAN RESOURCES, AUTOMATING PROCESSES, PRODUCING HIGH QUALITY SOAPS WITH 50 TO 80% FATTY ACID CONTENT.
PLEASE NOTICE THAT:
IT IS A TURN-KEY PROJECT. THE PROFESSIONAL TEAM PROVIDE YOU ALL MACHINES AND ACCESSORIES, THE WHOLE PROCESS OF PRODUCTION, FORMULA, LAYOUT DESIGN, MACHINES INSTALLATION, PRODUCTS TRIAL ETC. ALL SOLUTION ACCORDING TO YOUR REQUIREMENTS.
THE QUOTATION INCLUDES ALL EXCEPT: BOILER, WORKSHOP BUILDING, HEAT INSULATING MATERIAL, WIRES, PACKING MACHINE, AND CONSUMABLE MATERIALS FOR INSTALLING (WELDING ROD, CRANE, ELECTRIC WELDER, ETC.).

1. PRODUCTION REQUIREMENTS:
A. STEAM BOILER: 2 MT/HR.
B. WORKSHOP AREA: LARGER THAN 300 M². (L: 35M, W: 7M, H: 7M)
C. POWER: 130 KW, 380 V, 50 HZ.
D. WATER: CIRCULATING WATER FOR VACUUM DRYING SYSTEM: 40 M3; PRODUCTION WATER.
E. CAPACITY: 1000 TO 1500 KG/HR, 8 TO 12 TON/DAY (8 HR/DAY). OIL CONSUMTION: 5 TO 8 TON/DAY.
F. WORKER: 10 TO 12 WORKERS.
2. MATERIAL AND CONSUMING FOR PRODUCING SOAP:
OIL OR FAT OF PLANT OR ANIMAL (PALM OIL, COCONUT OIL, TALLOW OIL, ETC.), CAUSTIC SODA (NAOH), SODIUM-CHLORIDE (NACL), SODIUM SILICATE, FRAGRANCE, PIGMENT, ETC.
3. PRODUCTION PROCESS:
MIX AND MELT OIL --> SAPONIFICATION --> ADD OTHER INGREDIENTS --> VACUUM DRYING --> SOAP NOODLE --> GRINDING --> VACUUM EXTRUDING --> CUTTING.

III. SPECIFICATIONS AND QUOTATION OF EQUIPMENT
1. CARBURETION WORKSHOP:
MIX KINDS OF OIL TOGETHER ON THE BASIS OF THE FORMULA. DEPOSIT AND TAKE OUT THE UNSAPONIFIABLES.

ITEM 001
CARBURETION POOL
MIX KINDS OF OIL TOGETHER ON THE BASIS OF THE FORMULA.
VOLUME: 10 M3.
FIELD WORK
QUANTITY: 1

ITEM 002
STORAGE TANK FOR REFINE OIL
SIZE: Φ2000X2600, 8.2 M3;
FEATURE: WITH COILER INSIDE.
QUANTITY: 1

ITEM 003
WATER PUMP, OIL PUMP, CAUSTIC SODA PUMP
POWER: 1.5 KW/SET.
QUANTITY: 4

ITEM 004
SEAMLESS TUBE
(Φ76X3.5) (Φ57X3.5), ETC.
QUANTITY: SEVERAL

ITEM 005
VALVE
Φ65, Φ40, ETC.
QUANTITY: SEVERAL

ITEM 006
FLANGE, SCREW, ELBOW, GASKET.
QUANTITY: SEVERAL

2. OIL AND FAT SAPONIFICATION WORKSHOP:
OIL AND ALKALI DO REACTIONS IN THE SAPONIFICATION CAULDRONS. IT IS A GOOD COMBINATION OF FOUR SAPONIFICATION CAULDRONS, WATER CIRCULATES FROM NO. 1 CAULDRON TO NO. 4, IT SAVES WATER, NAOH AND NACL AT THE MOST.

ITEM 007
SAPONIFICATION CAULDRON
SAPONIFICATION BETWEEN OIL AND NAOH, LASTING ABOUT 40 TO 60 HRS. SUFFICIENT REACTION. SAVE WATER.
SIZE: Φ2800 X 3000, 20 M3
AUXILIARY FACILITIES: LIQUID CAUSTIC SODA POOL.2 M3
FIELD WORK
QUANTITY: 4

ITEM 008
HIGH TEMPERATURE AND HIGH PRESSURE SOAP PUMP
POWER: 5.5 KW/SET
QUANTITY: 3

ITEM 009
SEAMLESS TUBE
(Φ76X3.5)(Φ57X3.5), ETC.
QUANTITY: SEVERAL

ITEM 010
VALVE
Φ76, Φ48, ETC.
QUANTITY: SEVERAL

ITEM 011
FLANGE, SCREW, ELBOW, GASKET.
QUANTITY: 1

3. SOAP VACUUM DRYING SYSTEM:
TO MAKE SOAP MATERIALS FLASH DRY AND COOL INSTANTLY. TO CONTROL THE FATTY ACID CONTENT FROM 50% TO 80%. TO IMPROVE THE QUALITY OF SOAP MATERIALS.

ITEM 012
INGREDIENTS MIXTURE TANK
PUT ESSENCE, PIGMENT IN THE LIQUID SOAP. HEATING AND MIXING
SIZE: 1.8 M3, Φ1200X1500
FEATURE: WITH PIPE LINER, HEATING AND MIXING
POWER: 4 KW/SET.
QUANTITY: 2

ITEM 013
HEAT EXCHANGER
HEAT THE LIQUID SOAP RAPIDLY
SIZE: Φ325 X 4000
QUANTITY: 1

ITEM 014
VACUUM SPRAY DRYER
THE VACUUM DRYER MAKES THE SOAP FLAKES THINNER AND EVENER, AND COOLS THEM DOWN MORE QUICKLY, TO IMPROVE THE QUALITY OF SOAP NOODLES.
ADOPT HARD TOOTH SURFACE GEAR REDUCER AND THE OIL PUMP INSIDE LUBRICATES AUTOMATICALLY AND MAKES A LONG LIFESPAN. THE THICKNESS OF BARREL IS 14 MM, THE INNER WALL IS PROCESSED BY VERTICAL LATHE TO ACHIEVE THE COAXIALITY AND SMOOTH SURFACE. THE SHAFT IS MADE BY A Φ108 X 14mm SEAMLESS TUBE. THE NOZZLE (Φ10mm) IN THE SHAFT SPRAYS SOAP MATERIALS, AND THE THREE BLADES SCRAPE THEM DOWN, AND THE SOAP MATERIALS DRY OUT FAST AND UNIFORM. THE WHOLE SET OF VACUUM SYSTEM CAN MAKE SOAPS WITH FATTY ACID CONTENT FROM 55% TO 80%.
1. TYPE: XSD-1000
2. CAPACITY: 1000 TO 1500 KG/HR
3. BARREL DIAMETER: Φ 1200mm
4. MOUTH DIAMETER: 10mm
5. SPEED: 13 R/MIN
6. POWER: 3 KW
7. DIMENSION: Φ 1600 X 4500mm
8. WEIGHT: 3200 KGS
QUANTITY: 1

ITEM 015
FINE SEPARATORS
SEPARATE THE SOAP POWDER FROM THE WATER WHEN VACUUM DRYING
QUANTITY: 2

ITEM 016
BAROMETRIC CONDENSER
CONDENSE WATER FROM THE SOAP
QUANTITY: 1

ITEM 017
ELIMINATOR
DRAW OFF WATER
QUANTITY: 1

ITEM 018
PELLETIZER
IT IS USED TO PRESS THE VACUUM-DRIED SOAP MATERIALS INTO SOAP NOODLES. LONG DOUBLE SCREWS TURN INWARD TO DRIVE SOAP MATERIALS TO EXTRUDE SOAP NOODLES THROUGH PORE PLATES.
1. TYPE: XSN-1000
2. CAPACITY: 1000 TO 1500 KG/HR
3. SCREW DIAMETER: Φ 230mm X 2
4. POWER: 15 KW
5. DIMENSION: 3100 X 1200 X 1550mm
6. WEIGHT: 3000 KGS
QUANTITY: 1

ITEM 019
STAGE VACUUM PUMP
KEEP THE VACUUM SYSTEM IN VACUUM STATE
POWER: 15 KW
QUANTITY: 1

ITEM 020
BUFFER TANK OF VACUUM PUMP
PROTECT THE VACUUM PUMP FROM STEAM WATER
SIZE: Φ600 X1200
QUANTITY: 1

ITEM 021
SOAP PUMP, WATER PUMP
SOAP PUMP: SPECIAL CONSTRUCTURE, DRAW LIQUID SOAP FROM INGREDIENTS MIXURE TANK TO HEAT EXCHANGER. POWER: 7.5 KW
WATER PUMP: FOR WATER CIRCULATING. POWER: 5.5 KW
QUANTITY: 2

ITEM 022
SEAMLESS TUBE AND VALVE
Φ76 Φ48, ECT.
QUANTITY: SEVERAL

ITEM 023
FLANGE, SCREW, ELBOW, ETC.
QUANTITY: SEVERAL

4. FINISHING LINE:
MILL SOAP NOODLES TWICE, VACUUM EXTRUDING SOAP BAR, CUT SOAP CAKES, AT THE SAME TIME STAMP LOGO ON SOAP CAKES.

ITEM 024
THREE-ROLL GRINDING MILL
THREE-ROLL GRINDING MILL IS USED TO GRIND, PRESS THE MATERIAL TO INCREASE ITS DENSITY AND QUALITY.
1. ROLL DIAMETER: Φ260
2. ROLL LENGTH: 780mm
3. MOTOR POWER: 7.5KW
4. ROLL SPEED RATIO: 1:3:9
5. DIMENSION: 1500 X 1200 X 1000mm
6. WEIGHT: 2400 KGS
QUANTITY: 2

ITEM 025
VACUUM PLODDER
VACUUM PLODDER IS USED TO GRIND, REFINE AND PRESS SOAP MATERIAL INTO SOAP BAR. THE ABOVE AND BELOW SCREWS AND TWO ORIFICE PLATES PRESS AND REFINE THE SOAP MATERIAL AND MAKE THE SOAP BAR TIGHT AND THE SURFACE BRIGHT.
THE MOTOR AND THE REDUCER ARE SEPARATED, FOR LONG LIFE-SPAN AND MAINTENANCE. THE BELOW SCREW’ SPEED IS ADJUSTABLE TO REGULATE THE PRODUCTION CAPACITY. THE VACUUM CHAMBER HAS A VISION GLASS TO WATCH THE INNER, THE VACUUM METER TESTS THE VACUUM DEGREE. THE HEATER INSIDE THE OUTLET ADOPT AUTOMATIC TEMPERATURE CONTROL SYSTEM. THE JACKETS OF THE ABOVE AND BELOW BARRELS ARE CONNECTED TO A CIRCULATING WATER SOURCE.
1. TYPE: XS-1000
2. CAPACITY: 1000 TO 1500 KG/HR
3. DIAMETER OF SCREW: Φ230mm
4. SPEED: TOP 15; BOTTOM: 12 TO 18
5. POWER: TOP: 11 KW; BOTTOM: 15 KW
6. DIMENSION: 4350 × 1200 × 2630mm
7. WEIGHT: 4500 KGS
QUANTITY: 1

ITEM 026
ELECTRONIC
CUTTING MACHINE
SOAP ELECTRONIC CUTTING MACHINE IS USED TO CUT SOAPS INTO CAKES AND STAMP PATTERNS ON THE SOAP. ADOPT DELTA SERVO MOTOR AND CONVERTER, VOLTAGE STABILIZER AND PRECISION PURIFIED AC VOLTAGE STABILIZER, TO PROTECT MOTOR AND ELECTRICAL COMPONENTS AND TO KEEP HIGH ACCURACY.
THE MOULD WHEELS RUN BY THE MOVING OF SOAP BAR FROM VACUUM PLODDER. BECAUSE OF THE ELECTRONIC TRACKING SYSTEM, IT CAN CUT SOAP BARS WITH ANY SIZES AND WEIGHT AFTER SETTING THE COMPUTER.
THE CHARACTERS AND THE SHAPE OF SOAP IS CLEAR AND NEAT
THE SIZE AND PATTERN ARE DESIGNED ACCORDING TO CUSTOMERS’ REQUIREMENTS
1. SIZE AND WEIGHT: ADJUSTED BY CUSTOMER’S REQUIREMENTS
2. POWER: 2 KW, 380 V, 50 HZ
3. CAPACITY: IN STEP OF VACUUM PLODDER
4. MOULD: WITH ONE SET
5. DIMENSION: 1000 × 400 × 1200mm
6. WEIGHT: 100 KGS
WOODEN CASE
QUANTITY: 1

ITEM 027
CONVEYORS
APPEARANCE IS GOOD AND OPERATION IS STABLE, NON-NOISE AND ANTI-DUST
MOTOR: 1.1 TO 1.5 KW/PCS
QUANTITY: 4

ITEM 028
VACUUM PUMP
FOR VACUUM PLODDER
POWER: 2.35 KW
QUANTITY: 1

5. OTHERS

ITEM 029
EQUIPMENT SUPPORT, OPERATING PLATFORM, LADDER, ETC.
USED IN CARBURATION POOL, SAPONIFICATION CAULDRONS, AND VACUUM SYSTEM
QUANTITY: 1

ITEM 030
DISTRIBUTION BOX
CONTROL MACHINES, BIG BRAND ELECTRICAL COMPONENTS
WOODEN CASE
QUANTITY: 4

6. ADDITIONAL MACHINES AND SPARE PARTS

ITEM 031
ELECTRICAL CABLES
ALL WIRES FROM EACH MACHINE TO THE FOUR DISTRIBUTION BOXES. THE MAIN WIRE FROM THE FOUR DISTRIBUTION BOXES TO THE MAIN DISTRIBUTION BOX AND SLEEVES ARE NOT INCLUDED
QUANTITY: 1

ITEM 032
HEAT INSULATING MATERIAL
ABOUT 450 M3, INCLUDING GALVANIZED SHEET 450 M3. GLASS WOOL CLOTH, NAILS
QUANTITY: 1

ITEM 033
WELDING ROD
ABOUT 50 BOXES, 1 TON.
QUANTITY: 1

ITEM 034
STEAM BOILER
MATERIAL: DIESEL OIL.
RATED POWER: 2000 KG/H
RATED PRESSURE: 1.25 MPA
RATED STEAM TEMPERATURE: 194 ℃
THE QUOTATION IS FOR ONE WHOLE SET OF BOILER, INCLUDING THE STEAM BOILER, WATER TREATMENT EQUIPMENTS, WATER BOXES, OIL BOXES, PUMPS, AND SOME SPARE PARTS
THE QUOTATION INCLUDES SALARY OF BOILER ENGINEER'S INSTALLATING AND TESTING
THE AIR TICKET AND ACCOMMODATION ARE NOT INCLUDED
LOADED BY A 40 'GP CONTAINER
QUANTITY: 1

QUANTITY: 1 PLANT

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REFERENCE  NUMBER:  G-0784

RIETER FDY  EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98

 

1. Machine m26/39:

Year 1996

For 1 fdy spinning line with 2+4 positions, each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  800 mm

Spinning pump capacity:  4x10 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  670 mm

Quench length:  1700 mm

Number of spin-finish pumps per position:  1

Capacity of spin-finish pump:  4x0.05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

Extruder for 4 positions Year 1998:

 

1 extruder type e1. 105-30m:

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  105 mm

-l/d ratio:  30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 58 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 95kw

-extruder frame

 

1 extruder measuring head, dowtherm vapour heated

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

Extruder for 2 positions Year 1998:

1 extruder type e1. 60-30

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  60 mm

-l/d ratio:  30

-barrel with

                electrical ceramic heaters

                6 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 17 kw

                inlet zone, water cooled

                insulation

-screw nitrited with maddock mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated year 1998

-measuring head comprising:

                insulation

Double pt100, one each for melt and dowtherm vapour temperature

                                pressure sensors for melt pressure

                burst disc for power switch-off at overpressure.

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam year 1998

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 25 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled level gauge

- vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

-max pressure in the spinpack:  350 bar

-design temperature:  320 °c

-spinneret outside dimensions:  95 mm

-bottom loading design

-bayonet locking, insert and tighten by turning 90°

-self sealing system

-sand or metal powder filtration, 3 cm filling depth

-wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 6 ccm/rev

Each spin pump system comprising

Individual drive motor with flange connection to the reduction gear

Hollow gear shaft for installation of spin pump shaft

Shaft with shear pin protection

Reduction ratio 1:80

Pump speed:  8-30 rev/min

Motor type:  synchronous ac-motor

Rated power:  500w at 50 cps

 

Quench air cabinets bsk 670/1700:

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                4 spin finish application nozzles

                1 yarn cutter / aspirator unit

                1 spin finish pump

                4 centring yarn guides

                4 intermingling units

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls year 1998:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speed range:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60 hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ±0.2 mm

Tube outside diameter:  106 ±0.4 mm

Tube length:  225 ±0.5 mm

 

Oil-mist lubrication unit:

Compressed air distribution station

Mobile aspirator guns with hoses

Electrical control equipment

-for electrical power

                general:  3 x 380v/50hz plus ground wire

                euro-standard:  3x400v 50 or 60hz plus ground wire

                maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation:  ±2%

 

Process control system (cif):

                fully integrated control system to control and monitor the entire spinning line.

                the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control year 1998:

 

Spinning section:

Speed adjustment for the extruder motor is done via a dc-convertor

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the

Rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

2. Machines m27/ 28 / 30 year 1998:

For 3 fdy spinning lines each with 2 positions, and each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  1000 mm

Spinning pump capacity:  4x7.5 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  470 mm

Quench length:  1200 mm

Number of spin-finish pumps per position:  2

Capacity of spin-finish pump:  4x0.16 ccm/rev + 4x0,05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

 

1 extruder type e1. 60-30m

-nominal extruder capacity:  max 80 kg/h for pp

-screw diameter:  65 mm

-l/d ratio: 30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 22 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated:

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated:

Melt distribution system comprising:

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam:

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 18 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled

-level gauge

-vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

Max pressure in the spinpack:  350 bar

Design temperature:  320 °c

Spinneret outside dimensions:  95 mm

Bottom loading design

Bayonet locking, insert and tighten by turning 90°

Self sealing system

Sand or metal powder filtration, 3 cm filling depth

Wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 7.5 ccm/rev

Each spin pump system comprising

                individual drive motor with flange connection to the reduction gear

                hollow gear shaft for installation of spin pump shaft

                shaft with shear pin protection

                reduction ratio:  1:80

                pump speed:  8-30 rev/min

                motor type:  synchronous ac-motor

                rated power:  500w at 50 cps

 

Quench air cabinets bsk 470/1200

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                2 spin finish application nozzles per end

                1 yarn cutter / aspirator unit

                2 spin finish pump

                4 centring yarn guides

                4 pre-intermingling jets

                4 intermingling units

                1 additional operator panel between duo1 and duo 2.

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speedrange:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60

Hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094:

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ± 0.2 mm

Tube outside diameter:  106 ± 0.4 mm

Tube length:  225 ± 0.5 mm

 

Compressed air distribution station:

Mobile aspirator guns with hoses

Electrical control equipment

For electrical power

                general : 3 x 380v/50hz plus ground wire

Euro-standard: 3x400v 50 or 60hz plus ground wire

Maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation: ±2%

 

Process control system (cif):

Fully integrated control system to control and monitor the entire spinning line.

The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control:

Spinning section.

Speed adjustment for the extruder motor is done via a dc-convertor.

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor.

While current flows, a voltage is inducted into the rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

HOURLY PRODUCTION:

FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.

(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)

 

FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.

 

FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.

 

MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED

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