Search results for: 'Filler ou'

TT-3841 TETRA PAK FILLING LINE, YEAR 2018 TETRA PAK FILLING LINE YEAR: 2018 PACKAGING VOLUME: 1000 ML QUANTITY: 1 Learn More

YY-2555 PET MINERAL WATER BOTTLING LINE FOR 5.0L BOTTLES YEAR OF MANUFACTURE: 2003 TO 2019 CONDITION: VERY GOOD OUTPUT CAPACITY: 2,000 BPH @ 5.0L WORKING HOURS: APPROX. 60,000 HRS (FEBRUARY 2023) LINE IS CURRENTLY STILL SET UP AND AVAILABLE IMMEDIATELY. Learn More

TT-1994 ISC ITALY CANNON A-SYSTEM 100 HIGH PRESSURE DOSING SYSTEM, YEAR 2020 MACHINE TYPE: HIGH PRESSURE DOSING SYSTEM MANUFACTURER: ISC ITALY MODEL: CANNON A-SYSTEM 100 YEAR OF CONSTRUCTION: 2020 CONDITION: GOOD CONDITION (USED) THE METERING MACHINE IS SUITABLE FOR PROCESSING POLYOL AND ISOCYANATE. IN ADDITION, THE A-COMPONENT CAN BE MIXED WITH FILLERS SUCH AS EXPANDED GRAPHITES. DUE TO THE PLUNGER AND THE SPECIAL NOZZLE GEOMETRY, THE MACHINE HAS AN INCREASED SERVICE LIFE. AN AUTOMATIC REFILL FROM THE 200K BARREL SUCKS IN THE RAW MATERIAL. THE VESSEL IS EQUIPPED WITH COMPRESSED AIR CONTROL, ON THE A-COMPONENT EVEN WITH AGITATOR. SHELL AND TUBE HEAT EXCHANGERS WITH CENTRAL COOLING WATER CONNECTION KEEP THE TEMPERATURE CONSTANT. THE PLANT IS AS GOOD AS NEW AND READY FOR IMMEDIATE USE. MACHINE HAS BEEN PROFESSIONALLY FLUSHED WITH MESAMOLL AND TAKEN OUT OF SERVICE. MACHINE CAN BE INSPECTED BY PRIOR APPOINTMENT. THE SALE IS WITHOUT WARRANTY. Learn More

REFERENCE NUMBER: T-6756 GRAUTE AND SCHOTT & MEISSNER AIRLAY PRODUCTION LINE – NEW, WORKING WIDTH 3200mm BRAND: GRAUTE (GERMANY) AND SCHOTT & MEISSNER YEAR: 2012, HAS NEVER BEEN INSTALLED WORKING WIDTH: 3200mm (AFTER EDGE TRIM) CAPACITY: 1400 KG/H (BEFORE EDGE TRIM) RANGE OF WEIGHTS: 80 TO 3500 G/M2 THICKNESS: MAX. 250mm WEB DENSITY: 5 TO 80 KG/M3 WEIQHT [G/M2] PRODUCTION [KG/H] SPEED [M/MIN] 80 298 18.0 100 370 18.0 500 1375 13.3 2000 1375 6.7 3500 1375 1.9 CONSISTING OF: • BALE OPENING BRAND: GRAUTE 3X BALE OPENER (BO 150) 1X FINE OPENER (FO 125) 2X TRANSPORT FAN (TFF 30) 2X FILLING CAGE (FC 150) 3X WEIGHTING PLATE SYSTEM (WPS 150) 2X CONTINUOUS MIXING OPENER • BLENDING AND FEEDING BRAND: GRAUTE 1X LARGE VOLUME BLENDER (LVB 150) 2X TRANSPORT FAN (TFF 30) 1X METAL DETECTOR (DMX) 1X BUFFER EQUIPMENT (PO 175) • AIRLAY-CARDING BRAND: GRAUTE 1X CARD FEEDING UNIT (CFV 344) 1X WEIGHTING PLATE SYSTEM (WPS 344) 1X AIR-WEB FORMER (AWF 344) 1X HIGH LOFT OUTLET 2X TRANSPORT FAN (TFF 30) 1X DUST FAN (DF 25) 1X FILTER STATION 1X CONTINUOUS MISSING OPENER (CMO 80) 1X CONVEYOR BELT (CB 80) • TOPCON DOUBLE BELT OVEN BRAND: SCHOTT & MEISSNER 2X 3M TOPCON HEATING SECTIONS 2X DIRECT HEATING BY GAS BLOWER BURNER 300KW 2X CIRCULATING AIR BLOWER 25000M3/H; 15KW 1X EXHAUST AIR FAN 6000M3/H; 3KW 2X TOPCON COOLING SECTIONS 1X EXHAUST AIR BLOWER 28000M3/H; 15KW 1X FRESH AIR BLOWER 28000M3/H; 15KW TOPCON CONVEYING SYSTEM WITH BELT GUIDING AND TENSIONING SYSTEM MAGNETIC SYSTEM FOR KEEPING THE TOP BELT SUSPENDED • CUTTING MACHINE BRAND: SCHOTT & MEISSNER 1X INLET BELT CONVEYOR, LENGTH APPROX. 1000mm 7X LONGITUDINAL CUTTING HEAD, CIRCULATING KNIFE Ø 810mm 1X SHARPENING DEVICE FOR LONGITUDINAL CUTTING 1X FLYING CROSS CUTTING HEAD, CIRCULATING KNIFE Ø 810mm TRANSPORT BELT FOR CROSS CUTTING UNIT SAFETY FENCES ON THE CUTTING MACHINE • WINDER BRAND: SCHOTT & MEISSNER OUTLET TRANSPORT BELT, LENGTH APPROX. 3000mm 1X ASCENDING BATCH WINDER, MAX. Ø 1500mm • ADDITIONAL MULTI-MOTOR AC DRIVES CONTROL PANEL AND COMMAND PANEL MACHINE IS AVAILABLE FOR IMMEDIATE SALE COMPLETE PRODUCTION LINE IS ORIGINAL PACKED AND HAS NEVER BEEN INSTALLED SPECIFICATION OF NONWOVEN LINE SCHOTT & MEISSNER NONWOVEN LINE FOR CONTINUOUSE THERMOBONDING OF PES / BICO WEBS USEFUL WORKING WIDTH: 3400mm, SIMILAR TO DRAWING NO. 60.71X.086 CONSISTING OF: PARAGRAPH §1 1. BALE OPENING EXECUTED AS FOLLOWS • 1X BALE OPENER (BO 150) • 1X FINE OPENER (FO 125) • 1X TRANSPORT FAN (TFF 30) • 2X FILLING CAGE (FC 150) • 2X BALE OPENER (BO 150) • 3X WEIGHING PLATE SYSTEM WPS 150 • 2X CONTINUES MIXING OPENER (CMO 150) • 1X TRANSPORT FAN (TFF 30) 2. BLENDING AND FEEDING EXECUTED AS FOLLOWS • 1X LARGE VOLUME BLENDER (LVB 150) • 1X TRANSPORT FAN (TFF 30) • 1X METAL DETECTOR DMX • 1X BUFFER EQUIPMENT (PO 175) • 1XTRANSPORT FAN (TFF 30) 3. AIRLAY-CARDING EXECUTED AS FOLLOWS • 1X CARD FEEDING UNIT CFV 344 • 1X WEIGHING PLATE SYSTEM WPS 344 • 1X AIR-WEB FORMER AWF 344 • 1X HIGH LOFT OUTLET • 1X TRANSPORT FAN (TFF 35) • 1X DUST FAN (DF 25) • 1X FILTER STATION • 1X CONTINUES MIXING OPENER (CMO 80) • 1X CONVEYOR BELT (CB 80) • 1X TRANSPORT FAN (TFF 30) 4. TOPCON®LP DOUBLE BELT OVEN - AIR-THROUGH EXECUTED AS FOLLOWS • 2X 3M TOPCON®LP HEATING SECTIONS • 2X DIRECT HEATING BY GAS BLOWER BURNER 300 KW • 2X CIRCULATING AIR BLOWER, 25,000 M3/H. 15 KW • 1X EXHAUST AIR FAN 6,000 M3/H; 3 KW • 2X 2M TOPCON®LP INTEGRATED COOLING SECTIONS • 1X EXHAUST AIR BLOWER 28,000 M3/H; 15KW • 1X FRESH AIR BLOWER 28,000 M3/H; 15KW • TOPCON®LP CONVEYING SYSTEM INCLUDING BELT GUIDING SYSTEM AND BELT TENSIONING SYSTEM • MAGENTIC SYSTEM FOR KEEPING THE TOP BELT SUSPENDED 5. SCHOTT & MEISSNER CUTTING MACHINE EXECUTED AS FOLLOWS • 1X INLET BELT CONVEYOR, LENGTH APPROX 1000mm • 7X LONGITUDINAL CUTTING HEAD, CIRCULATING KNIFE, Ø 810mm • 1X SHARPENING DEVICE FOR LONGITUDINAL CUTTING KNIFES • 1X FLYING CROSS CUTTING HEAD, CIRCULATING KNIFE, Ø 810mm • TRANSPORT BELT FOR CROSS CUTTING UNIT • SAFETY FENCE FOR CUTTING MACHINE 6. SCHOTT & MEISSNER ASCENDING BATCH WINDER INCL. TRANSPORT BELT EXECUTED AS FOLLOWS • OUTLET TRANSPORT BELT; LENTH APPROX. 3000mm • 1X ASCENDING BATCH WINDER, MAX. 0 1500mm 7. MULTI-MOTOR AC DRLVE(S) 8. CONTROL PANEL AND COMMAND PANEL 9. SUPERVISION OF FINAL ASSEMBLY AND START-UP ENVIRONMENTAL DETAILS SITE ALTITUDE ≤ 1000 MUNN TEMPERATURE 10 °C... ≤35 °C RELATIVE AIR HUMIDITY 65% ± 5% ABSOLUTE WATER CONTENT 9-12 G/KG DRY AIR DESIGN DATA MATERIAL IN USE CARDED AND AIRTAID NONWOVEN FIBRES PES + BICO MIXTURE OF FIBRES MUST BE CONFIRMED BY THE CUSTOMER FIBRE FINESS 3.3...6.7 DTEX FIBRE LENGTH 38 TO 60mm METTING POINT BICO FIBRE 110°C .... 140°C (DEPENDING ON FIBRES IN USE) PRODUCTION TEMPERATURE MAX. 190°C (DEPENDING ON MELTING FIBRE) END PRODUCT WADDINGS / INSULATION RANGE OF WEIGHTS 80...3500 G/M2 FINAL PRODUCT THICKNESS MAX. 250mm WEB DENSITY MAX. 80 KG/M3 (DEPENDING ON FIBRE) FIBRE THROUGHPUT MAX. 1400 KG/H (DEPENDING ON WEB WEIGHT AND FIBRE IN USE) WORKING WIDTH / VENTILATED WIDTH MAX. 3400mm FINISH PRODUCT WIDTH MAX. 3200mm PRODUCTION SPEED MAX 18 M/MIN (DEPENDING ON PRODUCT REQUIREMENTS, FIBERS IN USE. BASIC WEIGHTS) MECHANICAL SPEED 1....20 M/MIN (RATIO 1:20) REFERENCE PRODUCT MUST BE CONFIRMED BY THE CUSTOMER ENERGY CONSUMPTION 1 KG/FIBRE = APPROX. 0.3 KW (10 KW = 1 M’/NATURAL GAS) TECHNICAL SPECIFICATION 1. BALE OPENING 1X BALE OPENER TYPE: BO 150 FIBRE IN USE: BICO WORKING WIDTH 1500mm WITH FREQUENCY REGULATED DRIVES AND 2 M FEED TABLE POWER INSTALLED: EACH APPROX. 5 KW 1X FINE OPENER TYPE: FO 125 FIBRE: BICO WORKING WIDTH: 1250mm MODE OF DRIVES: AC, ACF POWER INSTALLED: APPROX. 9 KW 1X TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY: MAX. 5500 M3/H MODE OF DRIVES: ACF POWER INSTALLED: EACH 4 KW 2X FILLING CAGE TYPE: FC 150 WORKING WIDTH: 1500mm WITH BLOW-IN-HOOD AND TWO TAKE-OFF-ROLLS MODE OF DRIVES: ACF POWER INSTALLED: APPROX. 1.0 KW 2X BALE OPENER TYPE: BO 150 FIBRE IN USE: PES WORKING WIDTH 1500mm WITH FREQUENCY REGULATED DRIVES, 2 M FEED TABLE AND FIBER OUTLET THROUGH TWO TAKE-OFF-ROLLS. POWER INSTALLED EACH APPROX. 5.6 KW 3X WEIGHING PLATE SYSTEM TYPE: WPS 150 WORKING WIDTH 1500mm FOR AUTOMATIC SETTING AND REGULATION OF FIBER BLENDING, TO BE INSTALLED BETWEEN BALE OPENER AND CONTINUES MIXING OPENER 2X CONTINUES MIXING OPENER TYPE: CMO 150 WORKING WIDTH 1500mm WITH DOUBLE-SIDED FEEDING THROUGH A PAIR OF FEED ROLLS AND A TRAY PLATE FEEDING POWER INSTALLED: APPROX. 13 KW 1X TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY: MAX 6,000 M3/H MODE OF DRIVES: ACF POWER INSTALLED: EACH 7.5 KW 2. BLENDING AND FEEDING 1X LARGE VOLUME BLENDER TYPE: LVB 150 WORKING WIDTH: 1500mm FILLING LENGTH: 4000mm FILLING HEIGHT: APPROX 2000mm TOTAL HEIGHT: APPROX. 5200mm FILLING CAPACITY: APPROX 12 M3 FEED BY 1 CYCLON CYC 1X TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY: MAX. 5500 M3/H MODE OF DRIVES: ACF POWER INSTALLED EACH 4 KW 1X METAL DETECTOR TYPE: DMX WITH REMOVING DEVICE (BAC) FOR FERROUS PARTS DETECTOR WITH ELECTRONIC APPARATUS SPECIAL PVC PIPE WITH CONNECTIONS ELECTRIC-PNEUMATIC VALVE BOX COLLECTING SILO 1X BUFFER EQUIPMENT TYPE: PO 175 WORKING WIDTH: 1750mm WITH BLOW-IN-HOOD, FILLING CAGE, PRE OPENER AND SUCTION CHANNEL MODE OF DRIVES: AC, ACF POWER INSTALLED: APPROX. 3 KW 1X TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY: MAX. 6,00 M3/H MODE OF DRIVES: ACF POWER INSTALLED: EACH 4 KW 3. AIRLAY-CARDING TX CARD FEEDING UNIT TYPE: CFV 344 WORKING WIDTH 3440mm WITH BLOW-IN-HOOD, FILLING CAGE, FIBER COMPACTION BY VIBRATION WALL AND MATERIAL OUTLET ON GLIDING PLATE MODE OF DRIVES: AC. ACF POWER INSTALLED: APPROX 7 KW 1X WEIGHING PLATE SYSTEM TYPE: WPS 344 WORKING WIDTH 3440mm FOR AUTOMATIC SETTING AND REGULATION OF WEB WEIGHT DURING PRODUCTION, TO BE INSTALLED BETWEEN CARD-FEEDER AND AIR-WEB-FORMER AIR-WEB FORMER TYPE: AWF 344 WORKING WIDTH 3440mm WITH MOVABLE PRE-CARD AND WITH AN AIR-LAY TAKE OFF DEVICE FOR RANDOMISED WEB. KIND OF INLET OVERHEAD INLET WITH FEED ROLL 2 TRANSFER ROLLS Ø 413mm AND Ø 550mm 2 WORKER ROLLS Ø 260mm 1 STRIPPER ROLL Ø 180mm COVERED TURBO ROLL Ø 600mm ADJUSTABLE AIR-LAY FORMING CHANNEL METALLIC WIRE FOR ALL ROLLS BLOWING FAN FOR FIBRE DOFFING WITH A MESH BELT CONVEYOR INCLUDED A AUTOMATIC GUIDING SYSTEM AND SUCTION DEVICE FOR REMOVING FIBER ACCUMULATIONS FROM THE MESH CONVEYOR THE MESH CONVEYOR, WITH ADJUSTABLE CHANNEL, MOUNTED ON MOVABLE FRAME AND WITH A SUCTION FAN APPROX. 42,000 M3/H OF EXHAUST AIR TO ERECT NEAR TO THE AIR-WEB-FORMER AND TO BE LED TO THE CUSTOMERS FILTER INSTALLATION CARD PREPARED FOR CONNECTION TO CUSTOMERS FILLER UNIT FOR DUST ASPIRATION ETC. INCL ALL NECESSARY ACF DRIVES AND GEARBOXES, POWER INSTALLED: ABOUT 150 KW 1X HIGH LOFT OUTLET ADJUSTABLE SUCTION ROLL SYSTEM INDUCTED THE FLEXIBLE TUBE FROM SUCTION ROLL TO THE FAN 1 X T RANSPORT FAN TYPE: TFF 35 AIR CAPACITY: MAX. 7,000 M3/H MODE OF DRIVES: ACF POWER INSTALLED: EACH 4 KW 2X DUST FAN TYPE: DF 25 AIR CAPACITY: MAX. 3,600 M3/H MODE OF DRIVES: ACF / POWER INSTALLED: EACH 4 KW 1X FILTER STATION FOR THE SUCTION FANS OF THE AWF 344 AIR CAPACITY: APPROX. 40,000 M3/H 1X CONTINUES MIXING OPENER TYPE: CMO 80 WORKING WIDTH 800mm WITH FEED TABLE AND SPRING LOADED PAIR OF FEED ROLLS POWER INSTALLED: APPROX 6 KW CONVEYOR BELT TYPE: CB 80 WORKING WIDTH 800mm FOR 2 EDGE STRIPS, LENGTH APPROX 5.0 M TRANSPORT FAN TYPE: TFF 30 AIR CAPACITY, MAX. 6,000 M3/H MODE OF DRIVES: ACF POWER INSTALLED EACH 4 KW ELECTRICAL CABINET WITH COMPLETE INSTALLATION SUCH AS INVERTER FOR VARIABLE SPEED MOTORS, CONTROL BASED ON SIEMENS S7 PLC, CONTROL ELEMENTS, PROGRAMMING AND WIRING DIAGRAM, WITH PLC CONTROL TOUCH PANEL 2X OP17 FOR THE AFOREMENTIONED MACHINERY 4. TOPCON®/LP DOUBLE BELT OVEN - AIR-THROUGH TOPCON®LP - HEATING SECTION TYPE 1-PASS AIR-THROUGH OVEN HOUSING INSULATING PANEL DESIGN, FILLED WITH MINERAL WOOL, THICKNESS 120mm: INSIDE SHEETS AND PLENUMS MADE OF HOT-GALVANISED STEEL HEATED LENGTH 2 SECTIONS OF 3M HEATED LENGTH, EACH = 6M LENGTH IN TOTAL VENTILATION AIR-THROUGH TREATMENT WITH VERTICALLY AIR-FLOW DIRECTION: DIFFUSOR SYSTEM FOR CAREFULLY FIBRE TREATMENT BY LOWER FLOW VELOCITY (LOW PRESSURE) AND HIGHER AIR VOLUME: REVERSING THE AIR-FLOW DIRECTION METER BY METER VENTILATED WIDTH MAX. 3400mm CIRCULATING AIR BLOWER 2X MAX 25,000 M3/H, 15 KW. ΔP 1,600 PA INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER EXHAUST AIR BLOWER 1X MAX. 6,000 M3/H. 3 KW, ΔP 900 PA INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER HEATING SYSTEM DIRECT HEATING BY GAS BLOWER BURNER (INCL. GOST CERTIFICATE) (1 HEATING SYSTEM EACH SECTION) HEATING MEDIUM NATURAL GAS INSTALLED HEATING CAPACITY 300 KW PER SECTION, IN TOTAL 2 X 300 KW = 600 KW EACH HEATING SECTION INFINITELY ADJUSTABLE IN THE RANGE OF 10...300 KW (1:30 RATIO) MAX. CIRCULATING AIR TEMPERATURE 190°C (DEPENDING ON BELTS) TEMPERATURE CONTROL BY ELECTRONIC PID-CONTROLLER TEMPERATURE ACCURACY ±1.5% (180°C AND 80% BLOWER CAPACITY) TOPCON®LP INTEGRATED AIR-THROUGH COOLING ZONE KIND OF TREATMENT AIR THROUGH TREATMENT BY FRESH AIR COOLED LENGTH 2 SECTIONS OF 2 M COOLED LENGTH = 4 M LENGTH IN TOTAL AIR FLOW SENSE FROM THE BOTTOM TO THE TOP COOLING MEDIUM FRESH AIR EXHAUST AIR BLOWER 1X MAX. 28,000 M3/H, 15 KW. ΔP 1,200 PA INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER FRESH AIR BLOWER 1 X MAX 28,000 M3/H. 15 KW. ΔP 1,200 PA INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER TOPCON®LP CONVEYING SYSTEM TYPE TOPCON CONVEYING SYSTEM WITH TWO FREE-WHEELING CONVEYOR BELTS INCL. AUTOMATIC BELT TRACKING MECHANISM: THE UPPER CONVEYOR BELT IS VERTICALLY ADJUSTABLE BY MOTOR DRIVEN WORM GEAR JACKS TOP BELT QUALITY BRONZE / STEEL BOTTOM BELT QUALITY BRONZE / STAINLESS STEEL BELT WIDTH USEFUL WORKING WIDTH + 200mm BELT TENSIONING PNEUMATICALLY WITH AUTOAMTIC PARALLEL TRACKING MECHANISM MAGNETIC SYSTEM FOR TOP BELT INCLUDED FREE PASSAGE HEIGHT 5...300mm, DIGITAL READOUT AT THE COMMAND PANEL 5. SCHOTT & MEISSNER CUTTING MACHINE LONGITUDINAL CUTTER OPERATING PRINCIPLE "SAW CUT MODE" WEB CONVEYANCE BY MEANS OF FEED AND DRAW-OFF BELTS, MOTOR DRIVEN SLITTING MODE MOTOR-DRIVEN CIRCULAR BLADES EACH SLITTING HEAD CAN BE INDEPENDENDLY LOADED BY MEANS OF PNEUMATIC CYLINDER A) FOR SLITTING MODE B) OR LIFTED UP IF OUT OF USE MOTOR DRIVE A.C. MOTOR DRIVE, FREQUENCY CONTROLLED, (1 INDEPENDED DRIVE MOTOR EACH SLITTING HEAD) BLADE DIAMETER 0 810mm BLADE QUALITY CUTTING STEEL NUMBER OF SLITTING STATIONS 7X; (2 X EDGE TRIMS, 5 X CENTER CUT) AUTOMATIC SLITTING HEAD ADJUSTMENT BY A.C. MOTOR DRIVE WITH BRAKE IN COMBINATION WITH A MAGNET LINEAR LENGTH MEASURING SYSTEM (EACH SLITTING STATION CONTAINS ITS OWN A C. MOTOR DRIVE, MAGNET SENSOR AND MAGNET TAPE), 1 CENTRAL MEASUREMENT ACTUATING DEVICE MIN. SLITTING HEAD DISTANCE MIN. 300mm MAX MATERIAL THICKNESS TO BE PROCESSED 300mm BLADE SHARPENING UNIT 1 X SHARPENING UNIT SHARPENING PROCESS TWO GRINDSTONES ARE LATERALLY POSITIONED NEXT TO THE BLADE SHARPENING PROCESS ONLY WITHOUT PRODUCT WHILE LINE STOP PNEUMATICALLY ACTIVATED VIA OPERATOR PANEL MIN DISTANCE BETWEEN THE SLITTING HEADS MIN. 300mm EDGE TRIM REMOVAL INCLUDED SAFETY GUARDS IND. SAFETY DOOR SWITCH ON ACCESS DOOR ABOVE THE MOTOR DRIVEN BLADES INDUDING THE SAFETY GUARDS AND LIMIT SWITCH FOR THE FEED AND DELIVERY SIDE CROSS CUTTER OPERATING PRINCIPLE "FLYING WHEEL" THE CUTTING HEAD IS MOVED ACROSS THE WEB WIDTH BY MEANS OF A LINEAR DRIVE AND THE CUTTING UNIT MOVES FORWARD IN PRODUCTION SPEED FOR RECTANGULAR CUT WITHOUT STOP TYPE DRIVEN ROTARY BLADE MOTOR DRIVE A.C. MOTOR DRIVE, FREQUENCY CONTROLLED, BLADE DIAMETER Ø 810mm SPECIFICATION ADDITIONAL OPERATOR GUARD ONTO BLADE, DETACHABLE FOR SERVICING AND MAINTENANCE WORK BLADE QUALITY CUTTING STEEL NUMBER OF ROTARY BLADES 1X WEB WIDTH / CUTTING WIDTH MAX. 3400mm WEB THICKNESS MAX. 300mm CUTTING FREQUENCY MAX. 6 CUTS/MIN (DEPENDING ON PRODUCT, WEB THICKNESS, BLANKET LENGTH, PRODUCTION SPEED) LENGTH MEASUREMENT BY MEASUREMENT WHEEL, COUNTER, AND ELECTRONIC PULSE GENERATOR TRANSPORT BELT POSITION BETWEEN CROSS CUTTER AND WIND-UP STATION FUNCTION CONTINUOUS WEB CONVEYANCE TOWARDS THE WINDER QUALITY SYNTHETIC WEAVE BELT GUIDING RESTRICTED GUIDANCE BY MEANS OF DOUBLE SIDED WEDGE GUIDE BELT TENSION MECHANICALLY BY SPRING FORCE BELT WIDTH USEFUL WORKING WIDTH + 200mm DISTANCE BETWEEN THE ROLLER AXIS APPROX. 2500mm EXTENDED FROM CROSS CUTTER HEIGHT DOWN TO 900mm 6. ASCENDING BATCH WINDER WINDING MODE WINDING MODE IS PROCESSED BY MEANS OF TWO MOTOR DRIVEN WINDING ROLLS THE MANDREL IS POSITIONED IN BETWEEN THE ROLLER NIP AND IS CAUGHT BY LATERAL BRACKETS TENSILE STRENGTH CONTROL BY MEANS OF A PNEUMATIC BRAKE WHICH IMPACTS / CONTROLS THE VERTICAL UPWARDS MOVEMENT OF THE BRACKETS AND GIVES MORE OR LESS DENSITY TO THE BATCH USEFUL WORKING WIDTH 3400mm ROLLER DIAMETER 300mm ROLLER QUALITY STEEL ROLLER, WRAPPED WITH FRICTION TAPE MAX. BATCH DIAMETER 1500mm MAX. BATCH WEIGHT TO BE ADVISED 7. MULTI - MOTOR A.C. DRIVE(S) TYPE GEARED MOTOR DRIVE(S) SPEED ADJUSTMENT INFINITELY ADJUSTABLE BY FREQUENCY CONVERTER, MANUALLY ADJUSTABLE AT THE COMMAND PANEL OR AUTOMATICALLY BY THE GIVEN REFERENCE VALUE OF THE PRE-MACHINE MECHANICAL LINE SPEED 1 .....20 M/MM (1:20 RATIO) NUMBER OF DRIVING STATIONS WILL BE CONFIRMEND REFERENCE INPUT TO BE GIVEN 0...10 V 8. CONTROL PANEL AND COMMAND PANEL SUPPLY VOLTAGE 400 V: 3 PHASES; 60 CYCLES CONTROL VOLTAGE 24 V DC INSTALLED ELECTRICAL POWER APPROX. 475 KW / 950 A CURRENT FLUCTUATION 5...10 % CONTROL PANEL BRAND “RITTAL”. INCLUDING ALL ELECTRICAL EQUIPMENT EXCEPTING OPERATING AND INDICATING ELEMENTS OF THE LINE CONTROL PANEL SIZE: 4800 X 2000 X 500mm (+200mm SOCKET) NUMBER OF FIELDS: 10 (IN TOTAL) PROTECTION LEVEL: IP 54 CABLE INLET: FROM BOTTOM COOLING UNIT NOT INCLUDED COMMAND PANEL BRAND "RITTAR. INCLUDING ALL OPERATING AND INDICATING ELEMENTS, LINE'S OPERATION BY SIEMENS OPERATOR PANEL MP 277 10” AND OP 177 6” OPERATOR PANEL MP 277 10” / OP 177 6” TO SET ALL DRIVES INTO OPERATION, TO GIVE ALL REFERENCE SETTINGS AND TO INDICATE ALL ACTUAL VALUES TO LOG ALL OPERATION VALUES AND FAULT INDICATIONS (DATE/TIME), PASSWORD AVAILABLE CONTROL BY PLC BRAND “SIEMENS” SIMATIC S7-300 USER INTERFACE RUSSIAN LANGUAGE SPS PROGRAMMING, CIRCUIT DIAGRAMS ENGLISH LANGUAGE MODEM LINK THE PLC SIEMENS S7 CONTAINS A TS-ADAPTER AND MODEM LINK FOR ASSISTANCE IN MAINTENANCE, TECHNICAL SERVICE, FAULT ANALYSIS'S OR TROUBLE SHOOTING) WIRING ACCORDING TO THE MOST MODEM EN-STANDARDS PRE-WIRING OF THE SENSORS OF THE LINE ON TERMINALS IS MADE BY SCHOTT & MEISSNER; THE JUNCTION BOXES (TERMINALS) ARE POSITIONED INSIDE THE INLET AND EXIT STANDS OF THE LINE SPECIFICATION OUR QUOTE CONTAINS 30 M WIRE CABLES BETWEEN CONTROL PANEL, COMMAND PANEL AND END-USER POINTS OF THE LINE GENERAL DATA SERVICE SIDE (OVEN ACCESS DOORS) LEFT HAND SIDE IN MATERIAL TRANSPORT DIRECTION OVEN EXTERIOR LACQUER COATING ACCORDING TO YOUR CHOICE (RAL COLORING) CONTROL PANEL AND COMMAND PANEL RAL 7035 LIGHT GREY OVEN INTERIOR NO LACQUER COATING, HOT-GALVANIZED STEEL OPERATING MANUAL 2- FOLD RUSSIAN LANGUAGE 2- FOLD ENGLISH LANGUAGE TECHNICAL DOCUMENTATION 2- FOLD ENGLISH LANGUAGE SPARE PART LIST 2- FOLD ENGLISH LANGUAGE TECHNICAL AND TECHNOLOGICAL PARAMETERS OF THE OVERALL SYSTEM FIBRE SPECIFICATIONS TYPE OF FIBRE PES – 3.3 - 15 DTEX (PET) FIBRE FINENESS PES - BIKO - 4.4 DTEX FIBRE LENGTH 38 TO 51mm MIXING RATIO BICO PERCENTAGE 15 - 30 % PRODUCTION RANGE OF WEIGHTS 80 TO 3500 G/M3 FIBRE THROUGHPUT 1400KG/H (BEFORE EDGE CUTTING) THICKNESS OF WEB - FINISHED PRODUCT MAX 250mm WIDTH OF END PRODUCT AFTER EDGE CUTTING MAX. 3200mm WEB DENSITY 5 TO 80 KG/M1 (DEPENDING ON WEIGHT AND FIBRE MIX) WEIGHT (G/M2) PRODUCTION (KG/H) LINE SPEED (MJMIN) 80 298 18 100 370 18 500 1375 13.3 2000 1375 6.7 3500 1375 1.9 FOR THE TECHNOLOGICAL COMMISSIONING OF THE MACHINES IN ACCORDANCE WITH ANNEX NO. 6, THE TWO UNDERLINED PRODUCTS ARE RUN FOR 6 HOURS EACH FIBRE MIX: 20% BICO 4.4 DTEX; 60% PES 6.7 DTEX; 20% PES 15 DTEX LACQUERING MACHINES RAJ. COLOR AS DESIRED CONTROL CABINETS RAJ. 7035, LIGHT GREY CONTROL PANELS RAL 7035, LIGHT GREY MOTORS ORIGINAL MANUFACTURER'S COLOR ELECTRICAL DATA SUPPLY VOLTAGE 3 X 400 V (+/-10%) 50Hz CONTROL VOLTAGE 230 V- AC / 24 V - DC TEMPERATURE IN CONTROL CABINETS = 35°C HEIGHT < 1000 M ABOVE SEA LEVEL PRODUCTION CLIMATE TEMPERATURE 24°C +/- 5°C REL HUMIDITY 70% +/- 5% BUILDING REQUIREMENTS THE REQUIRED CLEARANCE HEIGHT 6000mm SMOOTH AND EVEN FLOOR RELEVANT FOUNDATION LOADS CLIMATIC CONDITIONS MUST BE OBSERVED Learn More

R-6856 FUTURA K AUTOMATIC ROASTING MACHINES

AUTOMATIC ROASTING MACHINES RESULT OF LONG STUDIES AND LIVED EXPERIENCE.
THE ROASTING MACHINES SERIES FUTURA K ARE THE RESULT OF LONG STUDIES AND LIVED EXPERIENCE ALONGSIDE OUR CLIENTS COFFEE ROASTERS, FOR THE REALIZATION OF THE MOST ADVANCED MACHINERIES IN THE FIELD OF INDUSTRIAL COFFEE ROASTING.
THE COMPACT DIMENSIONS, RELIABILITY OF THE MATERIALS AND COMPONENTS, THERMAL MANAGEMENT WITH IMMEDIATE RESPONSE, CALIBRATED AND PARTICULARLY FUEL EFFICIENT, HIGH THERMAL AND ACOUSTIC INSULATION AND OTHER POSITIVE FEATURES, MAKE THESE MACHINES REFERENCEGUIDE IN PROFESSIONAL ROASTING FIELD.

MAIN COMPONENTS:
FEEDING HOPPER INSULATED WITH PNEUMATIC FILLER DEVICE, MOVABLE INLET, ELECTROPNEUMATIC UNLOADING CONTROL.
ROASTING DRUM MADE BY A FIXED HOUSING WITH DOUBLE INSULATING WALLS FOR THERMAL PROTECTION AND SUPPORTING THE ROTARY CYCLINDER THAT MOVES THE PRODUCT. THE WHOLE CYCLINDER IS MADE OF COMPOUND STEEL TO WITHSTAND THERMAL SHOCKS, ABSOLUTELY ODOURLESS, WITH PERFORATED SHEET FOR PRODUCT CONTAINEMENT, RIGHT AND LEFT BLENDERS SETTLED AT DIFFERENT LEVELS TO OBTAIN PERFECT MIXTURE.
WHEN THE ROASTING PROCESS IS FINISHED, THE COFFEE IS UNLOADED THROUGH A LARGE DOOR WITH ELECTROPNEUMATIC CONTROL OF OPENING AND CLOSING.
THE HEATING GENERATOR IS SPECIFICALLY DESIGNED FOR ROASTING LINE APPLICATIONS. THE PRINCIPLE OF HEATING IS BASED ON HOT AIR FLOWS BY CONVECTION. GAS OR GASOIL BURNER TYPE MODULATING OR MULTI LEVEL- FLAMES ACCORDING THE APPLICATION.
COOLING TANK WITH LARGE STAINLESS STEEL SURFACE, SELF CLEANING, WHERE THE PRODUCT IS MOVED BY MEANS OF 4 CROSSED ARMS. TWO DISCHARGES: ONE IS ELECTROPNEUMATICALLY DRIVEN AND THE OTHER IS MANUAL FOR EMERGENCY. DOOR OF INSPECTION AND EASY CLEANING OF THE LOWER SIDE.
PELLICLES SEPARATOR WITH EXTRACTION, BY WORM CONVEYOR OR INCINERATOR FOR CONSTANT EFFICIENCY OF THE AIR CHAFFS SEPARATION SYSTEM.
SUPPORTING FRAME IN TUBULAR PROFILES, STEEL MADE, TO CONTAIN AND SUPPORT THE OPERATING DEVICES, SO TO OBTAIN A COMPACT MACHINE-LIMITED ENCUMBRANCE, COMPLETE WITH PANELS FOR HEATING AND NOISE CONTAINMENT.
INDEPENDENT ELECTRIC CONTROL BOARD WITH PLC + TOUCH SCREEN AND ALL DEVICES FOR MACHINE CONTROL AND
MANAGEMENT, CAREFULLY WIRED AND EQUIPPED WITH ALL SIGNALS USEFULL FOR ROASTING PROCESS.

STANDARD EQUIPMENT:
AUTOMATIC ROASTING SYSTEM MANAGED BY PLC + TOUCH SCREEN WITH RECORDING FOR ROASTING CURVES – PROFILES.
VISUALIZATION BY MONITOR OF TEMPERATURES AND ROASTING FUNTIONS.
FIRE PREVENTION EQUIPMENT ON THE ROASTING DRUM AND COOLING TANK; ON THE CYCLONE-CHAFFS SEPARATOR IF EQUIPPED WITH WORM CONVEYOR FOR CHAFFS EXTRACTION.
ALARM SYSTEM BY BUZZER AND SIGNAL LAMP, UPON INTERVENTION OF THE OVERLOAD PROTECTION DEVICES ON THE ELECTRIC-MOTORS AND ON THE BURNER.
PROTECTING SAFETY SYSTEMS.
CYCLONE FOR COOLING TANK: STANDARD ON MOD. 240-300- 360-480.
OPTIONALS EQUIPMENT

COMPUTERIZED AUTOMATIC ROASTING PROCESS CARP MANAGED BY PC AND MONITOR.
HEATING RECOVERY SYSTE
SMOKE BURNER TYPE THERMICAL AND/OR CATALYST
CLEAN AIR ROASTING SYSTEM
CHAFFS COMPACTOR.

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REFERENCE NUMBER: F-1428

FEATHER FILLING MACHINE MODEL SR-2

PRODUCT FEATURES

•             FULLY ENCLOSED DESIGN TO KEEP SURROUNDINGS CLEAN AND TO SAVE MATERIAL

•             AUTOMATIC WEIGHING WITH ACCURATE LOAD CELL TO ENSURE PRODUCTION QUALITY

•             FILLING TIME IS 2 TO 5 SECONDS

•             NICE DESIGN SUITABLE FOR ALL KINDS OF FABRIC

•             CE CERTIFICATE

 

•             ITEM NO.: SR-2

•             DIMENSION: APPROX. 11000 x 2500 x 3000MM

•             VOLTAGE: 200/380415V 50/60HZ 3PHASE

•             POWER: 13KW

•             FILLING RANGE: 2 TO 100 G, DEPENDING ON THE MATERIAL

•             ACCURACY: ±1G

•             AIR PRESSURE: 0.5-0.8MPA

•             THERE ARE 4 WEIGHING SYSTEMS AND ONE WORKING TABLE FOR DOWN FEATHER

•             IT IS MAINLY USED TO MAKE DOWN FEATHER QUILT

•             IT INCLUDES TWO AUTOMATIC FILLING TABLES, THE WORKING TABLE INCLUDES PNEUMATIC CLAMPING DEVICE FOR TWO FILLING PIPES, COMPOUND SHOE CLAMPING DEVICE, RING CLAMPING DEVICE AIR SUCTION, COMPRESSED AIR RING INJECTOR

•             THE FEATHER DOWN FILLING USES VACUUM METHOD STYLE FUNCTION THAT HELPS TO KEEP THE MATERIAL SOFT, ELASTIC AND HAND FEELING AND AVOIDS THE FEATHER BEING DAMAGED DURING THE FILLING PROCEDURE

•             WEIGHING ACCURACY CAN BE CONTROLLED WITHIN 1 GRAM WHICH CAN BE ADJUSTED BY SINGLE SET OR SINGLE PIECE ACCORDING TO DIFFERENT REQUIREMENT OF DIFFERENT PRODUCTS.

THIS HELPS QUALITY CONTROLLING AND AVOIDS MATERIAL WASTE ALSO

 

 

 

•             SIMPLE OPERATION THAT SAVES LABOR COST AND THE WHOLE SET CAN BE HANDLED BY ONE OPERATOR.

•             WORKING SURROUNDINGS ARE KEPT CLEAN BECAUSE ALL FILLING MATERIALS ARE KEPT INSIDE OF THE HOPPER

•             ADVANCED TECHNOLOGY LEVEL; THE WHOLE SET IS CONTROLLED BY PLC SYSTEM WITH AN ENGLISH OPERATION MENU WHEREIN 100 RECIPES CAN BE SET UP, EACH RECIPE CAN BE SET UP WITH ABOUT 80 SETS OF WEIGHT VALUE WHICH IS SUITABLE FOR VERY COMPLICATED PRODUCT DESIGN WITHIN ONE PIECE

•             HIGH WORKING CAPACITY; THE AVERAGE MATERIAL MEASURING TIME IS 4 TO 6 SECONDS. THE FILLING TIME CAN BE ADJUSTED AS DESIRED SO THAT TWO FILLERS CAN BE HANDLED BY ONLY ONE OPERATOR.

•             WITH OUR PROFESSIONAL R&D GROUP WE CAN DESIGN THE INDIVIDUAL FILLINGS ACCORDING TO YOUR REQUIREMENTS

 

EQUIPMENT INCLUDED:

 

•             MATERIAL HOPPER: DIA.1700 x 2500        1PCS

•             WEIGHING SYSTEM: 800 x 1000 x 1200MM           2PCS

•             PLC CONTROL SYSTEM & CONTROL PANEL:           1 SETS

•             MATERIAL CHANGING HOPPER: 1200 x 1200 x 2500MM  1PCS

•             AIR HOPPER: 1200 x 1200 x 2500MM        1PCS

•             MATERIAL FEEDER: 1200 x 1200 x 1200MM            1PCS

•             BLOWER:             4PCS

•             PIPE:      1SET

•             AUTOMATIC WORKING TABLE:  2SETS

•             ENGLISH EDITION ARTICLE AND VIDEO FOR OPERATION DESCRIPTION

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REFERENCE NUMBER: F-1432

FEATHER FILLING MACHINE MODEL SR-6

PRODUCT FEATURES

•              FULLY ENCLOSED DESIGN TO KEEP SURROUNDINGS CLEAN AND TO SAVE MATERIAL

•              AUTOMATIC WEIGHING WITH ACCURATE LOAD CELL TO ENSURE PRODUCTION QUALITY

•              FILLING TIME IS 2 TO 5 SECONDS

•              NICE DESIGN SUITABLE FOR ALL KINDS OF FABRIC

•              CE CERTIFICATE

 

•              ITEM NO.: SR-6

•              DIMENSION: APPROX. 6400×2500×3000MM

•              VOLTAGE: 200/380415V 50/60HZ 3PHASE

•              POWER: 11KW

•              FILLING RANGE: 2-2000 G, DEPENDING ON THE MATERIAL

•              ACCURACY: ±10G

•              AIR PRESSURE: 0.5-0.8MPA

•              THERE ARE 4 WEIGHING SYSTEMS AND ONE WORKING TABLE FOR THE DOWN FEATHER FILLING LINE

•              IT IS MAINLY USED TO MAKE DOWN FEATHER QUILT

•              IT INCLUDES TWO AUTOMATIC FILLING TABLES, THE WORKING TABLE INCLUDES PNEUMATIC CLAMPING DEVICE FOR TWO FILLING PIPES, COMPOUND SHOE CLAMPING DEVICE, RING CLAMPING DEVICE AIR SUCTION, COMPRESSED AIR RING INJECTOR

•              THE FEATHER DOWN FILLING USES VACUUM METHOD STYLE HELPS KEEP THE ORIGINAL MATERIAL SOFT, ELASTIC AND HAND TACT AND AVOIDS THE FEATHER BEING DAMAGED DURING THE FILLING PROCEDURE

•              THE ACCURACY CAN BE CONTROLLED WITHIN 10 GRAMS (WEIGHING RANGE:2000 GRAMS), WHICH CAN BE ADJUSTED BY SINGLE SET OR SINGLE PIECE ACCORDING TO THE REQUIREMENTS OF DIFFERENT PRODUCTS. IT HELPS QUALITY CONTROLLING AND AVOIDS MATERIAL WASTE

•              SIMPLE OPERATION THAT SAVES LABOR COST; THE WHOLE MACHINE CAN BE HANDLED BY ONLY ONE OPERATOR.

•              KEEPS CLEAN OF THE SURROUNDING ENVIRONMENT BECAUSE ALL THE FILLING MATERIALS ARE KEPT INSIDE OF THE HOPPER

•              THE WHOLE MACHINE IS CONTROLLED BY PLC SYSTEM WITH AN ENGLISH OPERATION MENU WHEREIN 100 RECIPES CAN BE SET UP IN ADVANCE TO THE CONTROL SYSTEM. EACH RECIPE CAN BE SET UP TO ABOUT 80 SETS OF WEIGHT VALUE WHICH IS SUITABLE FOR VERY COMPLICATED PRODUCT DESIGN WITHIN ONE PIECE

•              THE AVERAGE MATERIAL MEASURING TIME IS 4 TO 6 SECONDS. THE FILLING TIME CAN BE ADJUSTED AS DESIRED SO THAT TWO FILLERS CAN BE HANDLED BY ONE OPERATOR.

•              OUR PROFESSIONAL R&D GROUP CAN DESIGN THE INDIVIDUAL FILLINGS ACCORDING TO YOUR REQUIREMENTS

 

EQUIPMENT INCLUDED:

•              FEEDING SYSTEM: 2400 x 1500 x 3300MM          1PCS

•              WEIGHING SYSTEM: 800 x 1000 x 1200MM         2PCS

•              PLC CONTROL SYSTEM & CONTROL PANEL:           1 SETS

•              BLOWER:                                                                             4PCS

•              PIPE:                                                                                      1SET

•              AUTOMATIC WORKING TABLE:                                   2SETS

•              ENGLISH EDITION ARTICLE AND VIDEO FOR OPERATION DESCRIPTION

 

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DISPENSER SILOS FOR MATERIALS FOR SHORT STAPLE (POLYESTER, FEATHER, FOAM RUBBER, MIXTURES, ETC.) THE CYLINDRICAL SHAPED SILOS HAS GOT A CAPACITY OF 3 CUBIC METERS A MIXER, IN THE SILO, KEEPS THE MATERIAL IN MOTION AND FACILITATES IT IS GOING OUT. IT IS POSSIBLE TO CONNECT TWO FILLER MACHINE AND/OR TWO WORKSTATIONS. THE MIXER HAS “SOFT – START” DEVICE FOR A LONG LIFE OF MOTOR AND GEARBOX. ELECTRIC PLANT IN WATERTIGHT CABINET (IP 55) WITH DOOR-LOCK ISOLATOR, TELEMOTOR PROTECTOR, SAFETY END OF STROKE AND LOW-TENSION CONTROLS. Learn More

A) HOPPER MODEL L1500 MIXING SYSTEM B) OPENER MODEL F1000 – FOR THE FIRST OPENING OF THE FIBERS C)DISPENSER SILOS MODEL C5 D) SHREDDING MACHINE – SHREDDING FOAM MODEL F430 E) FILLING MACHINE WITH ELECTRONIC CONTROL WEIGHT MODEL W11 F) SPECIAL SEWING MACHINE MODEL 164C Learn More