Search results for: 'process+equi'

YY-2756 SKEIN WINDER FOR LABORATORIES AND SMALL FIBER MILLS ELECTRIC SPECIFICATIONS: POWER CONSUMPTION: 1.0 KW SINGLE PHASE 230V 50/60Hz (CUSTOMIZABLE) SIZE OF THE MACHINE (LENGTH X WIDTH X HEIGHT): 3060 mm X 1580 mm X 2060 mm (120'' X 62'' X 81'') THE WOODEN CRATE SIZE IS 235 X 140 X 182 CM, WITH A GROSS WEIGHT OF 840 KG. THE MACHINE ITSELF WEIGHS 500 KG. QUANTITY: 1 Learn More

REFERENCE NUMBER: M-1480

SLITTER REWINDER 1800mm WIDTH AND 1000mm DIAMETER-NEW MACHINE

 

TECHNICAL CHARACTERISTICS:

 

UNWINDER

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1100mm

MINIMUM WIDTH: 420mm

MAXIMUM WEIGHT: 300kgs

CORE ID: 3”

 

REWINDER:

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1000mm

MINIMUM WIDTH: 100mm

MAXIMUM WEIGHT PER SHAFT: 300kgs

CORE ID: 3”

 

MATERIAL:

TYPE: 100% PP NONWOVEN

MINIMUM: 10gsm

MAXIMUM: 150gsm

 

TENSION:

MAXIMUM: 2 PLI

 

SPEED:

METERS PER MINUTE: 250

 

DESCRIPTION:

REWINDER MACHINE FOR NONWOVEN ROLLS: UP TO 1000 mm DIAMETER AT UNWINDER AND 1200 mm AT REWINDER.

THE WORKSTATION OFFERS EASY ACCESS TO THE TENSION CONTROL AREA AS WELL AS THE TRIMMING AREA; THIS WAY, ANY MODIFICATION ON THE MATERIAL MEASUREMENTS CAN BE DONE SAFELY.

THE WORKSTATION WILL DELIVER MODULES OF ROLLED MATERIAL WITH SPECIFIC DENSITY, AND SEPARATED FROM EACH OTHER IN ORDER TO KEEP OPERATION CONDITIONS WITHIN REQUIRED QUALITY CONTROLS.

 

UNWINDER WITH SHAFT:

THERE IS A CENTRAL UNWINDING SYSTEM SUPPORTED BY A 3” STEEL EXPANSION SHAFT.

THERE IS A TENSION CONTROL SYSTEM THAT WORKS THROUGH A PNEUMATIC DISK BRAKE WITH A REPLACEABLE PADS SYSTEM.

THE UNWINDER HAS A PIVOTABLE ROLLER SYSTEM WHEREBY TENSION MAY BE MODIFIED ON ONE END TO REDUCE TENSION DIFFERENCE ON MATERIAL IF NECESSARY.

THE SAFETY CHUCK HAS A MECHANICAL MOVEMENT SYSTEM FOR SHAFT INSERTION.

THE UNWINDER HAS AN ULTRASONIC OR LASER SENSOR FOR A REAL MEASURING OF ROLL DIAMETER. THIS INFORMATION WILL HELP TO KEEP A SPECIFIC TENSION ON MATERIAL DURING ALL THE PROCESS.

 

CUTTING:

THE LONGITUDINAL SHEAR CUT SYSTEM GUARANTEES CLEAN AND SAFE TRIMMING AT EVERY MODULE. THE CUTTING SYSTEM ADAPTED TO THE MAIN TRANSMISSION GUARANTEES AN OVER SPEED THAT MAY BE REGULATED ACCORDING TO THE MATERIAL DURING EVERY STAGE OF PROCESS. THE PNEUMATIC ACTIVATION KNIVES WILL ALLOW A FAST MODIFICATION OF THE CUTTING MEASUREMENTS.

THIS ROLLER IS LOCATED AT AN EASY ACCESS AREA FOR THE OPERATOR TO BE ABLE TO MAKE CHANGES ON THE CUTTING WIDTH SAFELY. THE COUNTER KNIVES ARE ASSEMBLED TO THE ROLLER BY 3 SETSCREWS THAT FIX THEIR POSITION ON THE ROLLER. THE COUNTERKNIVES HAVE TWO FACES, SO WHEN THE FIRST FACE HAS AN IMPORTANT WEAR, IT WILL BE REMOVED FROM THE ROLLER AND THE NEW FACE WILL BE PLACED INSTEAD. THIS WILL EXTEND THE LIFESPAN OF THIS IMPORTANT COMPONENT.

SHEAR CUT KNIVES: THERE IS AN ADJUSTMENT MECHANISM TO PLACE THEM ON THE COUNTER KNIFE AND TO ADJUST THE CUTTING LOAD ACCURATELY. THE COUNTER KNIVES ARE SUPPORTED TOWARDS THE ROLLER IN ORDER TO OBTAIN A CUTOFF. THE SPEED ON THIS SYSTEM IS AN OVER SPEED IN RELATION TO THAT OF THE MATERIAL, IN ORDER TO GENERATE A CLEAN CUT.

LONGITUDINAL SHEAR CUT: PNEUMATIC ACTIVATION.

COUNTER KNIVES ROLLER WITH 3 SUPPORT PLANES FOR THE COUNTER KNIVES; 120° DISPLACEMENT FROM EACH OTHER.

19 SLITTERS ARE INCLUDED.

 

REWINDER:

PERIPHERAL REWINDER FOR NONWOVEN. THIS SYSTEM HAS A COUPLE OF MAIN ROLLERS WHERE THE MATERIAL ROLL IS FORMED.

THIS SYSTEM HAS LINEAR GUIDES FOR COMPACTION THROUGH WICH A NIP IS OBTAINED ON THE MATERIAL. THE REWINDER WILL HAVE A TRANSMISSION BASED ON A VECTORIAL-TYPE MOTOR ADAPTED TO A CYCLOIDAL REDUCER. THE TRANSMISSION HAS A MECHANICAL TORQUE CONTROL SYSTEM TO CONTROL THE TORQUE DIFFERENTIAL BETWEEN MAIN ROLLS.

THIS SYSTEM WILL HAVE A 3” EXPANSION SHAFT WHERE THE CARDBOARD CORES WILL BE INSERTED AND THE MATERIAL ROLLS WILL BE FORMED.

 

FABRIC OPENING SYSTEM:

THIS SYSTEM IS BASED ON A VARIABLE CURVATURE SYSTEM BY A CENTER KNOB AND IT IS A BAR- TYPE SYSTEM. THIS KNOB IS THERE TO CONTROL THE CURVATURE OF THE BAR WHERE MATERIAL SLIDES THROUGH. THE SLIDING BAR IS MADE OUT OF AN ULTRA LOW FRICTION MATERIAL IN ORDER TO GENERATE A SMOOTH SLIDING OF MATERIAL WITHOUT ANY TENSION ADDED. THIS WILL REDUCE WRINKLES IN A SIGNIFICANT WAY.

 

AUTOMATIC TENSION SYSTEM:

THERE IS AN OPEN LOOP AUTOMATIC TENSION CONTROL SYSTEM WITH A SENSOR FOR DIAMETER MEASURING. BY THIS SYSTEM, A REAL VALUE OF DIAMETER IS OBTAINED AT THE REWINDER. PRESSURE OF PNEUMATIC BRAKE VARIES DURING PROCESS.

 

MANUAL POSITIONING (OPTIONAL):

THE MANUAL POSITIONING SYSTEM IS BASED ON THE POSITION CONTROL OF THE COUNTER KNIVES. THE MODULE IS POSITIONED AT A DESIRED CUTTING PARAMETER AND THE COUNTER KNIFE WILL PHYSICALLY COME ACROSS IT. THE REAL POSITION OF MODULE WILL BE SHOWN ON A SCREEN THAT OPERATOR WILL BE CONSTANTLY SUPERVISING. THIS SCREEN WILL SHOW THE REAL MEASUREMENTS OF THE CARRIAGE IN RELATION TO THE LAST ONE OR AS AN ABSOLUTE REFERENCE. OPERATOR WILL BE ABLE TO RESET THE MEASUREMENT ONCE THE COUNTER KNIFE IS REPLACED AND WILL REPEAT THIS PROCESS EVERY TIME A COUNTER KNIFE IS POSITIONED.

A DISPLAY WILL SHOW THE DESIRED POSITION IN MILLIMETERS OR INCHES.

THIS SYSTEM CAN SHOW MEASUREMENT IN AN EITHER ABSOLUTE OR INCREASING WAY.

POSITION TOLERANCE: +/- 0.30 mm.

THE POSITIONER IS INSTALLED ON A SUPPORT THAT WILL BE LOCATED ON THE REWINDER BENCHES. THEREFORE, THERE WILL BE AN EASY ACCESS TO SYSTEM AND AN EASY REPETITION OF POSITIONING PROCESS.

 

UNLOADING ROLL TABLE:

A HYDRAULIC PIVOTEABLE TABLE WILL HAVE AS MAIN FUNCTION THE UNLOADING OF FINISHED ROLLS THAT THEN WILL BE LOCATED ON FLOOR LEVEL. THIS SYSTEM WILL EJECT THE ROLL AND THEN IT WILL BE RECEIVED AT THE PIVOTING TABLE FOR AN EFFICIENT UNLOADING.

THE UNLOADING TABLE WILL ALSO WORK AS A PROTECTION FOR THE OPERATOR.

THIS EQUIPMENT WILL HAVE SECURITY CURTAINS AT FRONT TO KEEP OPERATOR FROM ENTERING THE REWINDING AREA. THERE WILL BE AN EMERGENCY STOP BUTTON OR WIRE WHERE OPERATOR WORKS AND WILL ALSO HAVE PHYSICAL PROTECTION WITH SECURITY SWITCHES AT CUTTING AREA.

 

CONTROL:

HMI CENTRAL CONTROL SYSTEM WITH TOUCH SCREEN TO PROGRAM THE OPERATION CYCLE AND ALL THE MATERIAL CHARACTERISTICS. OPERATOR WILL HAVE ACCESS TO ALL OPERATION PARAMETERS IN ORDER TO BE ABLE TO MAKE CHANGES ON THE EQUIPMENT OPERATION CONDITIONS, AND THEREFORE OBTAIN MATERIAL ROLLS WITH SPECIFIC DENSITIES.

TRANSMISSION: VECTORIAL MOTO REDUCER WITH 1000:1 TORQUE.

DIGITAL METER COUNTER WITH DISPLAY AND AUTOMATIC STOP AT DEFINED DISTANCE.

 

DOCUMENTS INCLUDED:

THE MACHINE WILL BE DELIVERED WITH THE FOLLOWING DOCUMENT:

OPERATION MANUAL

MAINTENANCE MANUAL

SAFETY MANUAL

ELECTRIC DIAGRAMS

CONTROL SYSTEM MANUAL

PLC BACKUP

REQUIREMENTS:

ELECTRIC 15 KW, 440 VAC, TRI PHASE.

PNEUMATIC 6 BAR - 60 LTS. / MIN.

 

DUCTS AND WIRING:

DUCTS AND WIRES RUNNING FROM UTILITIES SOURCES TO THE CONTROL PANEL AND FROM THE CONTROL PANEL TO THE MACHINE WILL BE AT CUSTOMER COSTS AND MUST BE DONE ACCORDING TO THE INSTRUCTIONS SHOWN IN OUR DIAGRAMS

 

SIEMENS PLC

Learn More

REFERENCE NUMBER: X-0008 ELECTRONICALLY CONTROLLED SEMI-AUTOMATIC FILLING FOR PILLOW, CUSHIONS, QUILTS, BABY MATTRESSES AND MORE THIS MACHINE IS A STAND-ALONE AND VERY VERSATILE PILLOW STUFFING AND BAGGING MACHINE. ITS SIMPLE OPERATION ALLOWS TO USE THE SAME EQUIPMENT TO ACCOMPLISH THE TWO PROCESSES: STUFFING A BATT OR A FOAM CORE IN A COVER (OR AN INSERT IN THE FINAL DEC COVER / A PILLOW IN THE FINAL ZIPPERED COVER) AND/OR PUT A FINISHED PILLOW IN A BAG (INDIVIDUAL PE BAG, TWIN-PACK BAG, ZIPPERED VINYL BAG, ETC). THE MACHINE CAN BE LOADED MANUALLY OR WITH A CONVEYOR ON THE REAR PART, WHILE AN OPERATOR IS NEEDED IN THE FRONT: HE PUTS THE COVER/BAG ONTO THE STUFFING BELTS, ACTIVATES THE TENSIONING FORKS WITH THE PEDAL AND HOLDING THE COVER/BAG FACILITATES THE PILLOW STUFFING. POWER SUPPLY IS 400 VOLTS, WILL NEED A TRANSFORMER TO OPERATE ON 480 VOLTS, INQUIRE IF NEEDED Learn More

YY-3532 FOAM AIR PERMEABILITY TESTER, 2 OPTIONS 2 OPTIONS FOR FOAM AIR PERMEABILITY TESTER THIS INSTRUMENT IS COMPLETELY BASED ON THE NATIONAL STANDARD TEST REQUIREMENTS, RESEARCH AND DEVELOPMENT OF CUSTOM DEVELOPMENT, A COMPLETE REPLACEMENT FOR THE STANDARD RECOMMENDED RXQ-1 TYPE OF FOAM AIR PERMEABILITY TESTER, THE INSTRUMENT HAS A HIGH DEGREE OF INTEGRATION, THE USE OF THE LATEST MEASUREMENT AND CONTROL TECHNOLOGY, TO ACHIEVE THE AUTOMATION OF THE TEST PROCESS, INTELLIGENT, AND IMPROVE THE TESTING ACCURACY. THROUGH THE 7-INCH TOUCH SCREEN, THE ENTIRE TESTING PROCESS OF ONE-KEY OPERATION, SIMPLE OPERATION, INTELLIGENT AND CONVENIENT, IS A MAJOR RESEARCH INSTITUTIONS, SCIENTIFIC RESEARCH INSTITUTES, QUALITY INSPECTION UNITS FOR THE DETERMINATION OF SPONGE AIR PERMEABILITY OF THE NECESSARY INSTRUMENTS. QUANTITY: 1 Learn More

YY-1485 COMPLETE CONVEYORIZED TAPE EDGE LINE WITH DOUBLE CONVEYORS AND STACKING SYSTEM INCLUDES: 1 PALLET CONVEYOR ROLLER LINE 1 SINGLE-LAYER ASSEMBLY ROLLER LINE 1 DOUBLE-LAYER CONVEYOR ROLLER LINE 1 GRAVITY-FED ROLLER LINE 1 SINGLE-LAYER QUALITY INSPECTION CONVEYOR LINE PRESS MACHINE INLET AND OUTLET ROLLER LINE TOTAL 2 SECTIONS TOTAL ROLLER POWER HEAD ASSEMBLY PARTS: 52 SETS EACH FUNCTIONAL PART IS EQUIPPED WITH CORRESPONDING START SWITCH AND CONTROLLING POWER BOX, AND EQUIPPED WITH MICROCOMPUTER TO CONTROL THE PROCESSING Learn More

TT-7724 CYKLOP BOTTLING LINE FOR BABY POWDER MILK 18000 CPH, YEAR 2000 1. BOTTLING LINE FOR BABY POWDER MILK 18000 CPH 2. BRAND: CYKLOP 3. YEAR: 2000 4. SPEED: 18000 CANS/HOUR 5. PRODUCTS: DAIRY 6. CONTAINERS: CAN Learn More

TT-1112 EXTRUSION LAMINATOR, UP TO 2200mm, ONE SIDED LAMINATING MACHINE (480 VOLTS, 3-PHASE, 60Hz) MAIN PROCESS AND PARAMETERS TECHNOLOGICAL PROCESS MAIN UNWINDING, RECTIFYING, EXTRUDING, COMPOUND CUTTING AND REWINDING. MAIN TECHNICAL PARAMETERS 1. RAW MATERIAL: SUITABLE FOR COATING RESIN LDPE, PP AND OTHER COATING BASE MATERIAL. 2. AUXILIARY BASE MATERIAL: PAPER, NON-WOVEN FABRIC, ALUMINUM FILM, WOVEN CLOTH AND OTHER APPLICABLE MATERIALS MECHANICAL SPEED: 60 TO 150 METERS/MINUTE (ACTUAL SPEED DEPENDS ON FILM MATERIAL, FILM WIDTH AND THICKNESS, ETC.) EFFECTIVE WIDTH OF LAMINATING: 1200 TO 2000mm LAMINATING THICKNESS: 0.008 TO 0.080mm LAMINATING THICKNESS ERROR ±5% TENSION SETTING RANGE: 20 TO 200 KG/FULL WIDTH CONSTANT TENSION MAXIMUM EXTRUSION: 200 KG/HOUR INNER DIAMETER OF BASE MATERIAL ROLL CORE: 76mm MACHINE POWER: 100 KW ACTUAL OPERATING POWER IS 50 KW TO 60 KW CONTROL TYPE OF COMPOUND SPEED AND LAMINATING THICKNESS: PLC COMPUTER, FULLY AUTOMATIC ELECTRICAL CONTROL LAMINATING WITH EMBOSSING: SINGLE-LAYER Learn More

TT-6295 TETRA PAK BOTTLING PLANT BOTTLING LINE TETRA PAK A3 FLEX SLIM 5500 BPH 1.5L, YEAR 2020 1. TETRA PAK BOTTLING PLANT 2. YEAR OF CONSTRUCTION 2020 3. CONDITION USED QUANTITY: 1 Learn More

TT-6207 TETRA PAK BOTTLING PLANT A3 FLEX SLIM 5500 BPH 1.5L, YEAR 2020 1. BOTTLING LINE TETRA PAK A3 FLEX SLIM 5500 BPH 1.5L 2. YEAR OF CONSTRUCTION 2020 3. CONDITION USED 4. MACHINE TYPE: BOTTLING LINE TETRA PAK A3 FLEX SLIM 5500 BPH 1.5L 5. BRAND: TETRA PAK 6. MODEL: BOTTLING PLANT 7. CONDITION: USED 8. OPERATING HOURS: 500 H QUANTITY: 1 Learn More

YY-2424 USED NGR REGRANULATION LINE for BOPP FILM, FLUFF, LUMPS, MDO WASTE 900 TO 1000 KG PER H OVERCONSUMPTION: 500 KW OUTPUT: 1000 KGS PER HOUR INTENDED FOR THE FOLLOWING WASTE: OUTPUT; BOPP FILM, FLUFF, LUMPS, MDO WASTE: 900 TO 1000 KG/H; CPP FILM, FLUFF, LUMPS: 900 TO 1000 KG/H; PERFORMANCE IS PROVIDED FOR REFERENCE ONLY. THE CAPACITY OF THE DEVICE DEPENDS ON THE PROPERTIES OF THE MATERIAL, E.G. MOISTURE CONTENT, PRINTING, WEIGHT, MELT INDEX, CONTAMINATION AND DEGREE OF FILTRATION. AVERAGE POWER CONSUMPTION: 500 KW; AVERAGE COOLING WATER DEMAND: 668 L/MIN; AVERAGE FRESH WATER CONSUMPTION: 34 L/H; MAXIMUM COMPRESSED AIR CONSUMPTION: 100 L/MIN. THE VALUES GIVEN ABOVE ARE ONLY REFERENCE VALUES AND MAY DIFFER FROM THE VALUES FINAL VALUES OBTAINED AFTER CALIBRATION OF THE DEVICE. THIS DATA SHOULD NOT BE USED FOR PLANNING. Learn More