TT-1112 EXTRUSION LAMINATOR, UP TO 2200mm, ONE SIDED

REFERENCE NUMBER: TT-1112 EXTRUSION LAMINATOR, UP TO 2200mm, ONE SIDED LAMINATING MACHINE (480 VOLTS, 3-PHASE, 60Hz) I. OVERVIEW 2200mm ONE-SIDED PLASTIC LAMINATING MACHINE, IT’S PROCESS IS TO EXTRUDE PLASTIC PELLETS THROUGH AN EXTRUDER COMING OUT THE FLAT DIE HEAD DIE IN A LINEAR EXTRUSION. AFTER STRETCHING, IT ADHERES TO THE SURFACE OF THE BASE MATERIAL. AFTER COOLING IS THE FINAL PRESSING WHICH MAKES THE BASE MATERIAL HAVE A WATERPROOF OIL ANTI-SEEPAGE EFFECT, HEAT SEALING AND OTHER FUNCTIONS. THE MACHINE IS COMPOSED OF AN AUTOMATIC FEEDING DEVICE, EXTRUDER, MOLD, UNWINDING MECHANISM, COMPOUND MECHANISM, WINDING MECHANISM, DEVIATION CORRECTION DEVICE, CUTTING DEVICE, HEATING AND COOLING SYSTEM, ELECTRICAL MEASUREMENT AND CONTROL SYSTEM. THE WHOLE PRODUCTION PROCESS IS COMPLETED WITHOUT ANY CHEMICAL SOLVENTS. II. MAIN PROCESS AND PARAMETERS TECHNOLOGICAL PROCESS MAIN UNWINDING, RECTIFYING, EXTRUDING, COMPOUND CUTTING AND REWINDING. MAIN TECHNICAL PARAMETERS 1. RAW MATERIAL: SUITABLE FOR COATING RESIN LDPE, PP AND OTHER COATING BASE MATERIAL. 2. AUXILIARY BASE MATERIAL: PAPER, NON-WOVEN FABRIC, ALUMINUM FILM, WOVEN CLOTH AND OTHER APPLICABLE MATERIALS MECHANICAL SPEED: 60 TO 150 METERS/MINUTE (ACTUAL SPEED DEPENDS ON FILM MATERIAL, FILM WIDTH AND THICKNESS, ETC.) EFFECTIVE WIDTH OF LAMINATING: 1200 TO 2000mm LAMINATING THICKNESS: 0.008 TO 0.080mm LAMINATING THICKNESS ERROR ±5% TENSION SETTING RANGE: 20 TO 200 KG/FULL WIDTH CONSTANT TENSION MAXIMUM EXTRUSION: 200 KG/HOUR INNER DIAMETER OF BASE MATERIAL ROLL CORE: 76mm MACHINE POWER: 100 KW ACTUAL OPERATING POWER IS 50 KW TO 60 KW CONTROL TYPE OF COMPOUND SPEED AND LAMINATING THICKNESS: PLC COMPUTER, FULLY AUTOMATIC ELECTRICAL CONTROL LAMINATING WITH EMBOSSING: SINGLE-LAYER III. MAIN CONFIGURATION AND QUANTITY UNWINDING DEVICE 2 SETS EXTRUSION COMPOUND PART 1 SET EDGE TRIMMING DEVICE 1 SET EXTRUSION DEVICE 2 SETS REWINDING DEVICE 1 SET CONTROL UNIT SYSTEM 2 SETS AUTOMATIC PAPER SPLICING DEVICE 1 SET OTHER 1 SET IV. MAIN CONFIGURATION INTRODUCTION WALLPAPER ROLL UNWINDING DEVICE (DOUBLE STATION NON-STOP UNWINDING, AUTOMATIC DEVIATION CORRECTION, AUTOMATIC TENSION CONTROL) EACH SET AIR EXPANSION UNWINDING: ∅ 76mm MAXIMUM UNWIND DIAMETER: ≤1000mm MAXIMUM BEARING WEIGHT OF AIR EXPANSION SHAFT: 1000 KG TENSION CONTROL ACCURACY: ± 0.2 KG MAGNETIC POWER BRAKE 2 SETS MAGNETIC POWER CONTROL: 20 KG TENSION CONTROLLER 1 SET AIR EXPANSION TYPE, UNWINDING SHAFT: 3”, 2 PIECES PHOTOELECTRIC DEVIATION CORRECTION CONTROL SYSTEM 1 SET TABLECLOTH ROLL UNWINDING DEVICE (DOUBLE STATION) 1 SET NON-STOP BUFFER STORAGE DEVICE 1 SET TRACTION DEVICE: 1 SET LOAD-BEARING WORKBENCH: 1 SET RECEIVING CONSOLE: 1 SET CYLINDERS FOR FEEDING: 4 SETS UNWINDING AIR EXPANSION SHAFT: 3", 2 PIECES MAXIMUM UNWIND DIAMETER: 1000mm EXTRUSION COMPOUND PART (THREE-ROLLER LAMINATION COMPOSITE STRUCTURE) 1 SET THE BACK PRESSURE ROLLER MAKES THE COMPOUND RUBBER ROLLER STRESSED EVENLY AND FIRMLY. COMPOUND FEEDING ADJUSTING ROLLER, EFFECTIVELY OVERCOMES THE DEFECT OF UNEQUAL THICKNESS OF FILM MATERIAL THE COMPOSITE ROLLER IS DRIVEN BY A VARIABLE FREQUENCY MOTOR. COMPOUND ROLLER AND WINDING SPEED CAN SYNCHRONIZE AUTOMATIC TENSION COMPOUND ROLLER: 1 PIECE, ∅ 500 X 2350mm SILICONE ROLLER: 1 PIECE, ∅ 240 X 2350mm BACK PRESSURE ROLLER: 1 PIECE, ∅ 240 X 2350mm ROTARY WATER JOINT: 2", 2 PIECES; 1.5", 4 PIECES COMPOUND PART USES HIGH PRECISION HARD TOOTH SURFACE REDUCER DRIVE, SMOOTH TRANSMISSION, SMALL VIBRATION, LOW NOISE, SO AS TO ENSURE THE LAMINATING COMPOUND PRECISION. THE COOLING ROLLER ADOPTS MATTE SURFACE, WHICH CAN EFFECTIVELY ELIMINATE THE BUBBLES PRODUCED IN THE PROCESS OF COMPOUNDING, SO THAT THE STRIPPING IS FAST AND THE COMPOUNDING IS SMOOTH. SILICONE ROLLER AND COMPOSITE COOLING ROLLER ADOPT SPIRAL COOLING STRUCTURE, FAST COOLING SPEED, EASY TO FORM SALIVATION FILM. THE ROTARY WATER JOINT ADOPTS THE DOMESTIC ADVANCED SEALING STRUCTURE, WHICH CAN EFFECTIVELY PREVENT WATER LEAKAGE AND HAS A LONG SERVICE LIFE. MEETS THE REQUIREMENTS OF DIFFERENT THICKNESSES OF SALIVATION PRODUCTS AND ENSURES UNIFORM THICKNESS. EDGE TRIMMING DEVICE 1 SET SHARP BLADE, SMOOTH CUTTING KNIFE, TRIMS EDGE NEATLY HIGH-PRESSURE AIR SUCTION SYSTEM, THE EAR MATERIAL SUCKS THE EDGE, AND THE EDGE MATERIAL IS QUICKLY SUCKED OUT. EXTRUSION DEVICE 1 SET TROLLEY EXTRUSION: 1 SET T-DIE HEAD: 1 SET AUTOMATIC FEEDING DEVICE: 1 SET HIGH PRESSURE FAST HYDRAULIC AUTOMATIC NET CHANGING DEVICE: 1 SET MAIN MOTOR (IT CAN BE MOVED BACK AND FORTH, AND CAN BE ADJUSTED UP AND DOWN.): 1 SET BARREL CONNECTION EQUIPMENT (INDEPENDENT TEMPERATURE CONTROL): 1 SET GEARBOX (HIGH PRECISION HARD TOOTH SURFACE): 1 SET TEMPERATURE CONTROL METER (OMRON INTELLIGENT DIGITAL AUTOMATICALLY CONTROLS): 1 SET BARREL HEATING AREA (INDEPENDENT TEMPERATURE CONTROL): 6 ZONES DIE HEAD HEATING (INTERNAL HEATING, INDEPENDENT TEMPERATURE CONTROL): 7 ZONES EFFECTIVE WIDTH OF DIE HEAD (T-SHAPED RUNNER STRUCTURE): 2200mm MAXIMUM WIDTH OF LAMINATING: 2200mm THE WIDTH OF LAMINATING CAN BE ADJUSTED WITHIN THE STRUCTURE RANGE. 1200 TO 2200mm DIAMETER OF SCREW: 105mm LENGTH TO DIAMETER RATIO OF SCREW: 36:1 (L:D) THE MOTOR T (HREE-PHASE AC MOTOR, SIEMENS): 37 KW, 1 SET INVERTER (ABB): 37 KW, 1 SET TRAVEL MOTOR: 1.5 KW, 1 SET THE DIE HEAD ADOPTS T-TYPE FLOW CHANNEL STRUCTURE. THE DIE LIP IS FLEXIBLE AND EASY TO ADJUST, REFINED AND PROCESSED AFTER ELECTROPLATING, TO ENSURE THE UNIFORM AND SMOOTH EFFECT OF THE FILM THE LEADING HYDRAULIC QUICK AUTOMATIC NET CHANGING DEVICE CAN EFFECTIVELY FILTER IMPURITIES, QUICKLY CUT OFF MOLTEN RESIN WHEN SHUT DOWN, REDUCE RESIN WASTE AND EFFECTIVELY SAVE COSTS. THE SCREW WITH LARGE ASPECT RATIO MAKES THE RESIN MATURE MORE THOROUGHLY AND IS NOT EASY TO CURL DURING WINDING. REWINDING DEVICE: 1 SET MAXIMUM REWINDING DIAMETER: 1200mm PAPER CORE SIZE: ∅ 76mm THE REWINDING ADOPTS DOUBLE STATION TO CHANGE THE REEL WITHOUT STOPPING, THUS IMPROVING THE EFFICIENCY OF THE MACHINE. CONTROL UNIT SYSTEM: 1 SET INTELLIGENT CONTROL SYSTEM (SIEMENS): PLC LSET THE WHOLE MACHINE USES SIEMENS COMPUTER INTELLIGENT PLC ONE-BUTTON CENTRALIZED CONTROL, HMI IT CAN CONTROL THE SPEED OF THE MAIN ENGINE AND THE MACHINE AT THE SAME TIME. THE SPEED OF THE MAIN MACHINE INCREASES AND DECREASES WITH THE SPEED OF THE MACHINE, AND INCREASES OR DECREASES PROPORTIONALLY TO ENSURE THAT THE THICKNESS OF THE LAMINATING FILM REMAINS UNCHANGED. THE THICKNESS OF THE LAMINATING CAN BE SET ACCORDING TO THE OPERATOR’S NEEDS. THE OPERATOR CAN AUTOMATICALLY MATCH THE SPEED OF THE RE-MACHINE TO ACHIEVE THE SET THICKNESS OF LAMINATING. MULTI-PARAMETER MEMORY FUNCTION, RECALLS THE PARAMETERS STORED IN THE SYSTEM AT ANY TIME. DYNAMIC DISPLAY OF TENSION, SPEED AND WORKING CONDITIONS. OTHER: 1 SET GUIDE ROLLERS (ALL USE DYNAMIC BALANCE ALUMINUM GUIDE ROLLERS): ∅ 80mm X 2350mm BEARINGS ARE MADE IN HARBIN. THE FRAME ADOPTS WALL PANEL STRUCTURE. PNEUMATIC COMPONENTS, ALL USE WELL-KNOWN BRANDS LOW-VOLTAGE ELECTRICAL COMPONENTS, ALL CE CERTIFIED PRODUCTS BUILT-IN DRIVE UNIT MECHANICAL AUTOMATIC TRANSMISSION SYSTEM (MAIN MOTOR, COMPOUND, WINDING MOTOR). WEARING PARTS: 1 BATCH V. CIRCUMSTANCE CONDITION 1. POWER REQUIREMENTS: THE TN-C NETWORK HAS A DIRECT GROUNDING POINT, AND A GROUNDING CONDUCTOR (PE) IS CONNECTED TO THIS POINT. THREE-PHASE SYSTEM --VOLTAGE: 3 X 480 VOLTS VOLTAGE FLUCTUATION: <±5% --FREQUENCY: 60 Hz FREQUENCY FLUCTUATION: <±4% --PROTECTION METHOD: PROTECTIVE COMPOSITE GROUNDING --AMBIENT TEMPERATURE: MINIMUM 15°C; MAXIMUM 38°C --MAXIMUM AIR HUMIDITY: 60% MINIMUM; 90% MAXIMUM --INSTALLATION SITE ALTITUDE: 0 TO 1000 METERS 2. COOLING WATER REQUIREMENTS: (SUPPLIED BY CUSTOMER): THE COOLING WATER IS USED TO COOL THE HEAT EXCHANGER OF THE CHILLER, THE FEEDING INLET OF THE EXTRUDER, ETC. COOLING TOWER: 60 T/H PUMP FLOW RATE: 80 CUBIC METERS/HOUR PRESSURE: 3 TO 5 BAR WATER TEMPERATURE: 15 TO 35°C PH VALUE: (25°C) PH 7.5 TO 9 HARDNESS <5 DEGREE CARBONIZATION HARDNESS <3°DH CHLORIDE <40 MG/L SULFATE: NONE ALGAE GROWTH: NONE IF THE WATER QUALITY DOES NOT MEET THE ABOVE REQUIREMENTS, PLEASE SEEK PROFESSIONAL TREATMENT. DEFECTS OR DAMAGES SUCH AS CORROSION AND SEDIMENT DUE TO POOR WATER QUALITY ARE EXCLUDED FROM OUR QUALITY AND WARRANTY RESPONSIBILITY. 3. COMPRESSED AIR REQUIREMENTS: (PREPARED BY CUSTOMER): COMPRESSED AIR CONSUMPTION: (ABOUT 0.7 MPA) 35 LITERS COMPRESSED AIR OPERATING PRESSURE: 5 TO 9 BAR COMPRESSED AIR CONDENSATION POINT: 5°C IT SHOULD BE ABSOLUTELY GUARANTEED THAT THE COMPRESSED AIR IS OIL-FREE, DUST-FREE, WATER-FREE, AND NON-CORROSIVE. 4. MEET THE REQUIREMENTS OF PRODUCTION OPERATIONS: IN ORDER TO OPERATE THIS PRODUCTION LINE, COMPRESSED AIR, COOLING WATER AND ELECTRICAL SUPPLY THAT MEET THE ESTABLISHED REQUIREMENTS ARE INDISPENSABLE. AT THE SAME TIME, USERS MUST ALSO PROVIDE CORRESPONDING CONDITIONS TO ENSURE THAT THE INSTALLATION, COMMISSIONING, AND TEST RUNS OF THE PRODUCTION LINE WILL NOT BE AFFECTED BY ABNORMAL DELAYS. MUST MEET THE FOLLOWING REQUIREMENTS -PRE-BUILT CONCRETE HARD GROUND WITH SUFFICIENT STRENGTH; 200mm THICK; THE GROUND IS BASICALLY LEVEL -INSTALL THE MAIN POWER SUPPLY (DISTRIBUTION STATION) -INSTALL COMPRESSED AIR CONNECTION DEVICE -COOLING WATER INLET AND OUTLET -LIGHTING DEVICE; 2501UX -VENTILATION EQUIPMENT; AMBIENT TEMPERATURE 15 TO 38°C; AIR HUMIDITY 60 TO 90%; NO DUST -OTHER PREPARATIONS REQUIRED BY THE COMPANY (SUCH AS INSTALLATION DRAWINGS, WIRING DIAGRAMS, TOOL LISTS, ETC.) 5. ROOM TEMPERATURE: 10°C~35°C 6. RELATIVE HUMIDITY: 60 TO 90% 7. DUST CONDITIONS: DUST-FREE