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FEATURES: 1. ROBUST AND RELIABLE. 2. SUITABLE FOR A WIDE SPECTRUM OF MATERIALS, INCLUDING LDPE, LLDPE, AND RECYCLED PE. 3. CAN PRODUCE FILMS WITH VARIOUS BUBBLE SIZES FROM DIAMTER 6 TO DIAMETER 32, BY CHANGING THE ROLLER. 4. INDEX REVOLVING WINDER IS EASY TO OPERATE. 5. VARIABLE SPEED DRIVE CAN GREATLY REDUCE ENERGY CONSUMPTION. 6. THIS MODEL CAN ALSO BE USED FOR FILMS WITH TWO LAYER FILM MACHINE. SPECIFICATIONS: MODEL: 25 MAXIMUM WIDTH: 2530mm MAXIMUM OUTPUT: 190 KG/HR LINE SPEED: 1100M/HR TOTAL POWER: 140 KW MACHINE WEIGHT: 8200 KGS MODEL: 16 MAXIMUM WIDTH: 1630mm MAXIMUM OUTPUT: 120 KG/HR LINE SPEED: 1100M/HR TOTAL POWER: 85 KW MACHINE WEIGHT: 6500 KGS Learn More

SUCKER SIZING MACHINE MODEL ZTWL WIDTH 2300mm, YEAR 1984 (COMPLETE RECONDITIONED IN YEAR 2002) HEAD MACHINE MOD. WL - WORKING WIDTH 2300mm = 90 INCHES (SERIAL N.121510119). 2 SIZING BOX MOD. LC - FIRST SIZING BOX AT LOW PRESSURE (800 KG). SECOND SIZING BOX FITTED WITH BENNINGER-ZELL PRESSURE ROLLERS AT MEDIUM PRESSURE (3.000 KG) - WORKING WIDTH 1800 mm (SERIAL N.1270119). FOUR PRESSURE ROLLERS FOR EACH SIZING BOX (TWO LATERAL AND TWO UP ROLLERS). 7 DRYING CYLINDERS MOD. ZT + 2 DRYING CYLINDERS FITTED BETWEEN THE TWO SIZING BOXES FOR PRELIMINARY DRYING (SERIAL N.122510119). 1 SECTIONAL BEAM UNWINDING BREAKER. UNWINDING CONTROL MOD. AB. MOISTURE CONTROL BY MAHLO (TEXTOMETER RMS + ELOTEX DMA). DUST SUCTION APPARATUS (NOT ORIGINAL SUCKER). VOLTAGE 380 V - PREPARATION SIZING KITCHEN . MOD. TK (600 LT) - (SERIAL N.1270131) 2 TANKS (800 LT). - MAJOR SPARE PARTS (ORIGINAL SUCKER). 1 HEAD ROLLER 2700 MM 2 PRESSURE ROLLERS MOD. DYCO 1 PRESSURE ROLLER 1 LATERAL PRESSURE ROLLER 1 SIZING PUMP 15 WARPING BEAMS WORKING WIDTH 1800 MM. IN AUGUST 2002 THE ENTIRE MACHINE HAS UNDERGONE A COMPLETE INTENSIVE REVISION AND RECONDITIONED. MANY MECHANICAL AND ELECTRICAL PARTS HAVE BEEN CHANGED WITH NEW PARTS PROVIDED DIRECTLY BY SUCKER AND FITTED WITH THE ASSISTANCE OF A TECHNICIAN FROM SUCKER MULLER COMPANY. THE ENTIRE ELECTRICAL CABINET HAS BEEN CHANGED. AIR JUNCTIONS AND TRANSMISSION WERE COMPLETELY CHANGED WITH NEW ONE. Learn More

REFERENCE NUMBER: M-1480

SLITTER REWINDER 1800mm WIDTH AND 1000mm DIAMETER-NEW MACHINE

 

TECHNICAL CHARACTERISTICS:

 

UNWINDER

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1100mm

MINIMUM WIDTH: 420mm

MAXIMUM WEIGHT: 300kgs

CORE ID: 3”

 

REWINDER:

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1000mm

MINIMUM WIDTH: 100mm

MAXIMUM WEIGHT PER SHAFT: 300kgs

CORE ID: 3”

 

MATERIAL:

TYPE: 100% PP NONWOVEN

MINIMUM: 10gsm

MAXIMUM: 150gsm

 

TENSION:

MAXIMUM: 2 PLI

 

SPEED:

METERS PER MINUTE: 250

 

DESCRIPTION:

REWINDER MACHINE FOR NONWOVEN ROLLS: UP TO 1000 mm DIAMETER AT UNWINDER AND 1200 mm AT REWINDER.

THE WORKSTATION OFFERS EASY ACCESS TO THE TENSION CONTROL AREA AS WELL AS THE TRIMMING AREA; THIS WAY, ANY MODIFICATION ON THE MATERIAL MEASUREMENTS CAN BE DONE SAFELY.

THE WORKSTATION WILL DELIVER MODULES OF ROLLED MATERIAL WITH SPECIFIC DENSITY, AND SEPARATED FROM EACH OTHER IN ORDER TO KEEP OPERATION CONDITIONS WITHIN REQUIRED QUALITY CONTROLS.

 

UNWINDER WITH SHAFT:

THERE IS A CENTRAL UNWINDING SYSTEM SUPPORTED BY A 3” STEEL EXPANSION SHAFT.

THERE IS A TENSION CONTROL SYSTEM THAT WORKS THROUGH A PNEUMATIC DISK BRAKE WITH A REPLACEABLE PADS SYSTEM.

THE UNWINDER HAS A PIVOTABLE ROLLER SYSTEM WHEREBY TENSION MAY BE MODIFIED ON ONE END TO REDUCE TENSION DIFFERENCE ON MATERIAL IF NECESSARY.

THE SAFETY CHUCK HAS A MECHANICAL MOVEMENT SYSTEM FOR SHAFT INSERTION.

THE UNWINDER HAS AN ULTRASONIC OR LASER SENSOR FOR A REAL MEASURING OF ROLL DIAMETER. THIS INFORMATION WILL HELP TO KEEP A SPECIFIC TENSION ON MATERIAL DURING ALL THE PROCESS.

 

CUTTING:

THE LONGITUDINAL SHEAR CUT SYSTEM GUARANTEES CLEAN AND SAFE TRIMMING AT EVERY MODULE. THE CUTTING SYSTEM ADAPTED TO THE MAIN TRANSMISSION GUARANTEES AN OVER SPEED THAT MAY BE REGULATED ACCORDING TO THE MATERIAL DURING EVERY STAGE OF PROCESS. THE PNEUMATIC ACTIVATION KNIVES WILL ALLOW A FAST MODIFICATION OF THE CUTTING MEASUREMENTS.

THIS ROLLER IS LOCATED AT AN EASY ACCESS AREA FOR THE OPERATOR TO BE ABLE TO MAKE CHANGES ON THE CUTTING WIDTH SAFELY. THE COUNTER KNIVES ARE ASSEMBLED TO THE ROLLER BY 3 SETSCREWS THAT FIX THEIR POSITION ON THE ROLLER. THE COUNTERKNIVES HAVE TWO FACES, SO WHEN THE FIRST FACE HAS AN IMPORTANT WEAR, IT WILL BE REMOVED FROM THE ROLLER AND THE NEW FACE WILL BE PLACED INSTEAD. THIS WILL EXTEND THE LIFESPAN OF THIS IMPORTANT COMPONENT.

SHEAR CUT KNIVES: THERE IS AN ADJUSTMENT MECHANISM TO PLACE THEM ON THE COUNTER KNIFE AND TO ADJUST THE CUTTING LOAD ACCURATELY. THE COUNTER KNIVES ARE SUPPORTED TOWARDS THE ROLLER IN ORDER TO OBTAIN A CUTOFF. THE SPEED ON THIS SYSTEM IS AN OVER SPEED IN RELATION TO THAT OF THE MATERIAL, IN ORDER TO GENERATE A CLEAN CUT.

LONGITUDINAL SHEAR CUT: PNEUMATIC ACTIVATION.

COUNTER KNIVES ROLLER WITH 3 SUPPORT PLANES FOR THE COUNTER KNIVES; 120° DISPLACEMENT FROM EACH OTHER.

19 SLITTERS ARE INCLUDED.

 

REWINDER:

PERIPHERAL REWINDER FOR NONWOVEN. THIS SYSTEM HAS A COUPLE OF MAIN ROLLERS WHERE THE MATERIAL ROLL IS FORMED.

THIS SYSTEM HAS LINEAR GUIDES FOR COMPACTION THROUGH WICH A NIP IS OBTAINED ON THE MATERIAL. THE REWINDER WILL HAVE A TRANSMISSION BASED ON A VECTORIAL-TYPE MOTOR ADAPTED TO A CYCLOIDAL REDUCER. THE TRANSMISSION HAS A MECHANICAL TORQUE CONTROL SYSTEM TO CONTROL THE TORQUE DIFFERENTIAL BETWEEN MAIN ROLLS.

THIS SYSTEM WILL HAVE A 3” EXPANSION SHAFT WHERE THE CARDBOARD CORES WILL BE INSERTED AND THE MATERIAL ROLLS WILL BE FORMED.

 

FABRIC OPENING SYSTEM:

THIS SYSTEM IS BASED ON A VARIABLE CURVATURE SYSTEM BY A CENTER KNOB AND IT IS A BAR- TYPE SYSTEM. THIS KNOB IS THERE TO CONTROL THE CURVATURE OF THE BAR WHERE MATERIAL SLIDES THROUGH. THE SLIDING BAR IS MADE OUT OF AN ULTRA LOW FRICTION MATERIAL IN ORDER TO GENERATE A SMOOTH SLIDING OF MATERIAL WITHOUT ANY TENSION ADDED. THIS WILL REDUCE WRINKLES IN A SIGNIFICANT WAY.

 

AUTOMATIC TENSION SYSTEM:

THERE IS AN OPEN LOOP AUTOMATIC TENSION CONTROL SYSTEM WITH A SENSOR FOR DIAMETER MEASURING. BY THIS SYSTEM, A REAL VALUE OF DIAMETER IS OBTAINED AT THE REWINDER. PRESSURE OF PNEUMATIC BRAKE VARIES DURING PROCESS.

 

MANUAL POSITIONING (OPTIONAL):

THE MANUAL POSITIONING SYSTEM IS BASED ON THE POSITION CONTROL OF THE COUNTER KNIVES. THE MODULE IS POSITIONED AT A DESIRED CUTTING PARAMETER AND THE COUNTER KNIFE WILL PHYSICALLY COME ACROSS IT. THE REAL POSITION OF MODULE WILL BE SHOWN ON A SCREEN THAT OPERATOR WILL BE CONSTANTLY SUPERVISING. THIS SCREEN WILL SHOW THE REAL MEASUREMENTS OF THE CARRIAGE IN RELATION TO THE LAST ONE OR AS AN ABSOLUTE REFERENCE. OPERATOR WILL BE ABLE TO RESET THE MEASUREMENT ONCE THE COUNTER KNIFE IS REPLACED AND WILL REPEAT THIS PROCESS EVERY TIME A COUNTER KNIFE IS POSITIONED.

A DISPLAY WILL SHOW THE DESIRED POSITION IN MILLIMETERS OR INCHES.

THIS SYSTEM CAN SHOW MEASUREMENT IN AN EITHER ABSOLUTE OR INCREASING WAY.

POSITION TOLERANCE: +/- 0.30 mm.

THE POSITIONER IS INSTALLED ON A SUPPORT THAT WILL BE LOCATED ON THE REWINDER BENCHES. THEREFORE, THERE WILL BE AN EASY ACCESS TO SYSTEM AND AN EASY REPETITION OF POSITIONING PROCESS.

 

UNLOADING ROLL TABLE:

A HYDRAULIC PIVOTEABLE TABLE WILL HAVE AS MAIN FUNCTION THE UNLOADING OF FINISHED ROLLS THAT THEN WILL BE LOCATED ON FLOOR LEVEL. THIS SYSTEM WILL EJECT THE ROLL AND THEN IT WILL BE RECEIVED AT THE PIVOTING TABLE FOR AN EFFICIENT UNLOADING.

THE UNLOADING TABLE WILL ALSO WORK AS A PROTECTION FOR THE OPERATOR.

THIS EQUIPMENT WILL HAVE SECURITY CURTAINS AT FRONT TO KEEP OPERATOR FROM ENTERING THE REWINDING AREA. THERE WILL BE AN EMERGENCY STOP BUTTON OR WIRE WHERE OPERATOR WORKS AND WILL ALSO HAVE PHYSICAL PROTECTION WITH SECURITY SWITCHES AT CUTTING AREA.

 

CONTROL:

HMI CENTRAL CONTROL SYSTEM WITH TOUCH SCREEN TO PROGRAM THE OPERATION CYCLE AND ALL THE MATERIAL CHARACTERISTICS. OPERATOR WILL HAVE ACCESS TO ALL OPERATION PARAMETERS IN ORDER TO BE ABLE TO MAKE CHANGES ON THE EQUIPMENT OPERATION CONDITIONS, AND THEREFORE OBTAIN MATERIAL ROLLS WITH SPECIFIC DENSITIES.

TRANSMISSION: VECTORIAL MOTO REDUCER WITH 1000:1 TORQUE.

DIGITAL METER COUNTER WITH DISPLAY AND AUTOMATIC STOP AT DEFINED DISTANCE.

 

DOCUMENTS INCLUDED:

THE MACHINE WILL BE DELIVERED WITH THE FOLLOWING DOCUMENT:

OPERATION MANUAL

MAINTENANCE MANUAL

SAFETY MANUAL

ELECTRIC DIAGRAMS

CONTROL SYSTEM MANUAL

PLC BACKUP

REQUIREMENTS:

ELECTRIC 15 KW, 440 VAC, TRI PHASE.

PNEUMATIC 6 BAR - 60 LTS. / MIN.

 

DUCTS AND WIRING:

DUCTS AND WIRES RUNNING FROM UTILITIES SOURCES TO THE CONTROL PANEL AND FROM THE CONTROL PANEL TO THE MACHINE WILL BE AT CUSTOMER COSTS AND MUST BE DONE ACCORDING TO THE INSTRUCTIONS SHOWN IN OUR DIAGRAMS

 

SIEMENS PLC

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TT-8178 TETRA PAK FILLING MACHINE A3 FLEX 7500 BPH, YEAR 2016 1. BRAND: TETRA PAK® 2. MODEL: A3FLEX 3. YEAR: 2016 4. SPEED: 7500 BPH 5. PRODUCTS: DAIRY, JUICE 6. CONTAINERS: BRIK Learn More

REFERENCE NUMBER: G-4425 CHICKEN SLAUGHTER LINE 1500 PER HOUR QUANTITY AVAILABLE: 1 Learn More

REFERENCE NUMBER: R-6475
KARL MAYER SIZING MACHINES
WORKING WIDTH 2400mm
YEAR 2003
QUANTITY: 1

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YY-2853 INNERSPRING SHREDDING MACHINE FOR MATTRESS CORE SHREDDING AND VOLUME REDUCING WORKING PRINCIPLE OF THE FOUR SHAFT SHREDDER: THE FOUR SHAFT SHREDDER IS A SLOW RUNNING, HIGH TORQUE TWIN SHAFT CRUSHER. THE MATERIAL ENTERS THE INSIDE OF THE BOX THROUGH THE FEED SYSTEM AND HAS TWO ROTOR SHAFTS CARRIED ON THE BOX TO COLLECT IT, WHICH ALTERNATELY ROTATE INWARDS OR OUTWARDS. EACH SHAFT IS EQUIPPED WITH A ROW OF SPECIAL GEOMETRICAL SHREDDING BLADES. THE MATERIAL IS SHREDDED INTO SMALL PIECES BY THE COMBINED EFFECT OF SHEARING, SQUEEZING AND TEARING OF THE SHREDDING BLADES AND IS REMOVED FROM THE LOWER PART OF THE BOX. Learn More

SHREDDING MACHINE – SHREDDING FOAM MODEL F430 MAXIMUM CAPACITY: 430 KG/H MAXIMUM BLOCK OF FOAM: 30X30mm ELECTRICAL POWER: 15 KW. CE CERTIFICATED Learn More

YY-2126 DOUBLE M-SPRING AUTOMATIC CNC GUARD SPRING MACHINE, PRODUCTIVITY 20 TO 25 PCS PER MINUTE TECHNICAL PARAMETERS: WIRE GAUGE: 2.8 TO 4.00mm ARM LENGTH: 230 TO 330mm HEIGHT: 130 TO 200mm RING TURN: 1 TO 2 RING DIAMETER: 23 TO 40mm PRODUCTIVITY: 20 TO 25 PCS/MIN MOTOR POWER: 12KW POWER SUPPLY: 380V WEIGHT: 1500KG DOUBLE M EDGE GUARD IS OPTIONAL FOR CUSTOMER QUANTITY: 1 Learn More

REFERENCE NUMBER:  G-3651-A

POCKET SPRING ASSEMBLY MACHINES (NEW): 

07A  MANUAL POCKET SPRING ASSEMBLING MACHINE

 

MANUAL POCKET SPRING ASSEMBLING MACHINE, MAINLY USE FOR ASSEMBLING DIFFERENT SIZE OF MATTRESS INNER. MANUEL INPUT THE SPRING LINE ON TO PRESS BOARD SPRAY OVERTURN PRESS, WHOLE ACTION WILL BE FINISHED AUTOMATIC. EASY CONTROL, HIGHLY EFFICIENCY.

 

DIMENSIONS: 3500MM×1640MM×1580MM

SPRING HEIGHT: 125-180MM

SPRING DIAMETER: ∮50-∮80MM

MAX WORKING WIDTH: 32PCS OF SPRING

GLUING TYPE: LINE/POINT

NON-WOVEN WIDTH: ≤2200MM

NON-WOVEN: ≥50G/M2

AIR PRESSURE: 6KGS/

MAX NON-WOVEN DIAMETER: ∮400MM

WORKING EFFICIENCY: 3ROWS/MIN(32COILS/ROW)

POWER: 4.5KW

WEIGHT: 880KG

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